Contents Section: Communication Devices All sections

Dice: Wiring Saab 9-5 I рестайлинг

Communication Devices 11 illustrations ~564 words

Check wiring harness.

Jiggle the wiring harness at several points and in different directions to reveal intermittent breaks and short-circuits in the leads. Observe the multimeter, test lamp or diagnostic instrument during the test.

Scheme 32

Scheme 32: +B missing when +15 is on

Jiggle the wiring harness at several points and in different directions to reveal intermittent breaks and short-circuits in the leads. Observe the multimeter, test lamp or diagnostic instrument during the test.

Scheme 33

Scheme 33: Internal Fault

Jiggle the wiring harness at several points and in different directions to reveal intermittent breaks and short-circuits in the leads. Observe the multimeter, test lamp or diagnostic instrument during the test.

Scheme 34

Scheme 34: Fault Diagnosis Strategy For Electronic Systems
  1. The customer's description of the problem constitutes a basis for the fault diagnosis strategy. If necessary, the customer must demonstrate the trouble on the car to avoid misunderstandings.
  2. In certain cases, the function may be correct. 2.a. Good product knowledge is required to decide this. 2.b. If the function is correct, this must be explained to the customer.
  3. If the function is judged to be faulty, the car should be repaired. Saab's fault diagnosis strategy assumes that the technician is familiar with the customer's description of the problem. So note the customer's complaint and any other observations on the job sheet.
  4. The technician obtains a readout of the diagnostic trouble codes from all systems. A malfunction in one system can often be caused by a fault in another system.
  5. The car may contain diagnostic trouble codes which are secondary faults or which have been incorrectly generated. 5.a. Compare the customer's complaint with the symptom descriptions for the various diagnostic trouble codes. EPSI has a fast search path for this. 5.b. If the symptom description for a diagnostic trouble code matches the customer's complaint, this diagnostic trouble code is probably caused by the primary fault. Repair as per instructions.
  6. If there is no match with diagnostic trouble codes or symptoms, the technician must diagnose the fault himself. 6.a. In EPSI, search under fault diagnosis on the basis of symptoms in the system where the fault has occurred. 6.b. If the symptom description in the current system matches the complaint, the right fault diagnosis description has probably been found. Repair as per instructions.
  7. Certain fault symptoms can be remedied by reprogramming the control module. 7.a. Does the customer complaint stem from a known software problem in a programmable control module? 7.b. Reprogram the control module following the instructions in SPS.
  8. If there is no match with diagnostic trouble codes or symptoms, the technician must diagnose the fault himself. A final check must be carried out after the repair. Good technical product knowledge is required to solve this type of problem.
  9. The car is ready.

Jiggle the wiring harness at several points and in different directions to reveal intermittent breaks and short-circuits in the leads. Observe the multimeter, test lamp or diagnostic instrument during the test.

Scheme 35

Scheme 35: Tech 2

SEE SERVICE MANUAL 1:4 TECH 2

Group: Test equipment

9000900 -M93900/9-39-59-3 (9440)
XXXXX

TECH 2 REFERENCE DATA

Scheme 36

Scheme 36: 86 11 170 Test Cable, 70-Pin

Trionic, DICE and TWICE

Group: Test equipment

9000900 -M93900/9-39-5
M93XXX

TEST CABLE, 70-PIN REFERENCE DATA

Scheme 37

Scheme 37: 86 11 345 Jumper Cable (x 2)

Group: Test equipment

9000900 -M93900/9-39-5
XXXX

JUMPER CABLE (X 2) REFERENCE DATA

Scheme 38

Scheme 38: 86 11 352 Measurement Cable, Male Pin (x 4)

Group: Test equipment

9000900 -M93900/9-39-5
XXXX

MEASUREMENT CABLE, MALE PIN (X 4) REFERENCE DATA

Scheme 39

Scheme 39: 86 11 410 Measurement Cable, Female Pin (x 4)

Group: Test equipment

9000900 -M93900/9-39-5
XXXX

MEASUREMENT CABLE, FEMALE PIN (X 4) REFERENCE DATA

Scheme 40

Scheme 40: 86 11 857 Test Lamp, Red-Green

Voltage range 8-16V

Group: Test equipment

9000900 -M93900/9-39-59-3 (9440)
XXXXX

TEST LAMP, RED-GREEN REFERENCE DATA

Scheme 41

Scheme 41: Control Module
LocationAbove main relay board
Number of pins70
Power supply (+B circuit)Pin No.7
Power supply (+15 circuit)Pin No.64
Power supply (+30 circuit)Pin No.26
Power supply (+54 circuit)Pin No.31
Power groundPin No.57
Instrument bus, I-BUS (+)Pin No.14
Instrument bus, I-BUS (-)Pin No.5

CONTROL MODULE REFERENCE DATA

Scheme 42

Scheme 42: Test Readings, Control Module Connections