GENERAL TOOL
| TOOL NAME | REMARKS |
|---|---|
| Circuit Tester | Used for checking voltage and continuity. |
| Piano Wire | Used for window glass removal. |
| Windshield Knife | Used for window glass removal. |
GENERAL TOOL REMARKS
PRECAUTIONS
- When the electrical connectors are disconnected, always conduct an operational check after connecting them again.
- Avoid impact and damage to glass.
MAIN SWITCH
Disconnect the ground cable from battery.
Using a flat tip screwdriver, remove the screw cover.
Scheme 53
Loosen the screw to remove the power window main switch.
Scheme 54
Disconnect the connector.
SUB SWITCH
Disconnect the ground cable from battery.
Remove the screw which secures switch panel.
Scheme 55
Remove the switch panel.
Scheme 56
Disconnect the connector.
Install in the reverse order of removal.
Install in the reverse order of removal.
Measure the switch resistance.
| Application | Switch position | Terminal No. | Standard |
|---|---|---|---|
| Driver's side | AUTO UP UP | 13 and 2, 1 and 5 13 and 2, 1 and 5 | Less than 1 O |
| Less than 1 O | |||
| OFF | 1 and 2 1 and 5 2 and 5 | Less than 1 O | |
| DOWN | 13 and 1, 2 and 5 | Less than 1 O | |
| AUTO DOWN | 13 and 1, 2 and 5 | Less than 1 O | |
| Front passenger's side | UP | 13 and 6, 7 and 5 | Less than 1 O |
| OFF | 5 and 6 5 and 7 6 and 7 | Less than 1 O | |
| DOWN | 13 and 7, 6 and 5 | Less than 1 O | |
| Rear LH | UP | 11 and 13, 10 and 5 | Less than 1 O |
| OFF | 5 and 11 5 and 10 11 and 10 | Less than 1 O | |
| DOWN | 13 and 10, 11 and 5 | Less than 1 O | |
| Rear RH | UP | 13 and 16, 15 and 5 | Less than 1 O |
| OFF | 5 and 15 5 and 16 15 and 16 | Less than 1 O | |
| DOWN | 13 and 15, 16 and 5 | Less than 1 O |
MAIN SWITCH RESISTANCE
If NG, replace the main switch.
Measure the switch resistance.
| Application | Switch position | Terminal No. | Standard |
|---|---|---|---|
| Front passenger's side & rear | UP OFF | 8 and 5, 4 and 7 4 and 7, 6 and 5 | Less than 1 O |
| Less than 1 O | |||
| DOWN | 8 and 7, 6 and 5 | Less than 1 O |
SUB SWITCH RESISTANCE
If NG, replace the sub switch.
SCALP CAP
Note. Information is not available from manufacturer.
USING WINDSHIELD KNIFE
Remove the cowl panel.
Remove the glass molding.
Remove the roof molding and upper front molding.
Tape the body side of the circumference of windshield glass for protection.
Apply sufficient amount of soapy water to the adhesive layer.
Insert the windshield knife into the adhesive layer.
While holding the knife edge and windshield glass edge at a right angle, move the windshield knife in parallel to the windshield glass edge along face and edge of windshield glass to cut the adhesive layer.
Note. Do not twist the windshield knife. Cutting of adhesive layer shall be started with wider gap between windshield glass and body. Protective tape Locating pin Windshield knife Because the locating pins are bonded to corners of glass, use piano wire to cut the pin. Locating pin Body panel Windshield glass
USING PIANO WIRE
Remove the cowl panel.
Remove the roof molding and upper front molding.
Tape the body side of circumference of windshield glass for protection.
Make a hole in adhesive layer using a drill or knife.
Pass the piano wire through hole, and attach securely both the piano wire ends to pieces of wood.
Scheme 57
Pull the wire ends alternately to cut off the adhesive layer.
| IMPORTANT | Do not tightly pull the piano wire against the windshield glass edge. Be careful not to damage the interior and exterior parts. Do not cross piano wires. Otherwise they may be cut. |
REPAIR
Clean the broken portion with alcohol or white gasoline.
Mask both side of wire with thin film.
Apply conductive silver composition (DUPONT No. 4817) to broken portion.
Scheme 58
- Broken portion
- Masking thin film
- Broken wire
- Conductive silver composition (DUPONT No. 4817)
After repair, check the wire.
SUN ROOF GLASS
Note. Information is not available from manufacturer.
Refer to REPAIR under Rear Window Defogger.