Home/Porsche/Cayman/Porsche Cayman 987 (2005-2009)/Repair manual/Lids, Flaps/Installing plastic hinge

Contents

Wiring diagrams Section: Lids, Flaps

Preliminary work

Removing release for front lid

Subsequent work

Preliminary work for servo motor for hood release

Removing the servo motor for front lid release

Subsequent work for servo motor for hood release

Removing bowden cable for emergency release

Pressing out bowden cable for emergency release

Disconnecting electrical plug connection

Removing lower part of lid lock

Removing lid-release cable

Inserting lid-release cable

Installing lower part of lid lock

Locking electrical plug connection

Installing bowden cable for emergency release

Inserting bowden cable for emergency release

Removing upper part of front lid lock

Checking lid function

Tools

Adjusting lid in X and Y direction

Adjusting lid in Z direction

Adjusting front lid

Removing front lid

Installing front lid

Removing rubber pad

Removing self-adhesive label

Installing rubber pad

Installing self-adhesive label

Removing front lid hinge

Installing front lid hinge

Removing front pneumatic spring at lid end

Installing front pneumatic spring at body end

Installing front pneumatic spring at lid end

Removing front lid seal

Removing the front lid seal

Fitting front lid seal

Installing front lid seal

Removing filler flap

Removing plastic hinge

Installing plastic hinge

Installing filler flap

Removing switching element for filler flap

Removing release for rear lid

Installing release for rear lid

Installing rear wall cover

Preliminary work on servo motor for emergency release

Removing servo motor for emergency release

Subsequent work on servo motor for emergency release

Removing front emergency release

Installing front emergency release

Installing support for release handle

Checking inner release of luggage compartment (Trunk Entrapment)

Detach bowden cable.

Removing rear lid release motor

Locking bowden cables

Checking motor for rear lid release

Detaching bowden cables

Removing rear lock lower part

Installing rear lock lower part

Removing rear upper part of lid lock

Installing rear lid lock upper part

Checking lid functions

Adjusting rear lid

Functional dimensions of rear lid

Adjusting rear lid in X and Y direction

Removing rear lid

Install rear lid

Installing rear lid

Stick in adhesive labels rear lid

Installing adjusting element

Move rear lid to service position.

Removing rear lid hinge

Installing rear lid hinge

Removing rear pneumatic spring

Removing rear pneumatic spring at lid end

Removing rear pneumatic spring at the body

Installing rear pneumatic spring on body side

Installing rear pneumatic spring at lid end

Removing rear lid seal

All sections

Installing plastic hinge Porsche Cayman 987

Lids, Flaps 1 illustration

Installing plastic hinge

Installation Location

Scheme 303

Scheme 303

Scheme 303

1. Position the plastic hinge -1- at the filler flap and push on in -direction of Arrow A-. The lugs must be felt to engage. see scheme 76