Manual sections
Wiring diagrams- Battery
- Body
- Braking
- Comfort and convenience
- Confort
- Current generation
- Dashboard
- Electrical harnesses
- Engine
- Front anti -roll bar
- Front axle
- Front doors
- Front seats
- Front section
- Front shock absorbers
- Gearbox assembly
- General points
- General points about the vehicle
- Instrument panel
- Instruments and controls
- Lighting - signalling
- Mechanical
- Other
- Power unit
- Pre-heating
- Protections and doors
- Rear axle
- Rear seats
- Rear section
- Rear shock absorbers
- Roof bow
- Roof panel
- Side structure
- Starting
- Steering
- Suspension
- Transmission
- Washing and wiping
Repair manual
Engine Peugeot Partner I facelift
Step-by-step instructions on "Engine" for Peugeot Partner I facelift (2002–2012). Pick an article — removal, installation, adjustment and diagnostics with illustrations.
Lubrication
- General: lubrication
- Recommendations: oils for petrol engines
- Recommended engine oils (DIESEL)
- Data - tightening torques: lubrication (engine)
- Check: engine oil pressure DV6DM (WMI 935, 936, 8BC, 8AD) (DV6DTED M)
- Check: oil pressure (DV6DM, DV6EM engines all types) (DV6DTED M, DV6ETED M)
- Check: oil pressure (DW10TD)
- Checking: oil pressure (TU1JP, TU3JP, TU5JP4)
- Check: oil pressure (With oil pressure switch)
- Check: oil pressure (Without oil pressure switch)
- Check: oil pressure (DV6ATED4, DV6B)
- Check: oil pressure (TU3A)
- Removing - refitting: oil pressure sensor (DV6ETED M, DV6DTED M)
- Removing - refitting: oil pump (DV6DTED M, DV6ETED M)
- Removing - refitting: oil level/temperature sensor (DV6ETED M, DV6DTED M)
- Dismantling - re-assembly: oil pump (WMI 935, 936, 8BC, 8AD) (DV6DTED M)
- Dismantling - re-assembly: oil pressure sensor (WMI 935, 936, 8BC 8AD) (DV6DTED M)
- Dismantling - re-assembly: engine oil temperature and level sensor (WMI 935, 936, 8BC, 8AD) (DV6DTED M)
- Removing - refitting: oil pump (DV6B, DV6ATED4)
- Removing - refitting: oil filter (DV6 M type engine) (DV6DTED M, DV6ETED M)
- Removing - refitting: oil filter (DV6TED4 type engine) (DV6ATED4, DV6B)
- Suction draining (engine)
- Maintenance: recommended ingredients, year 2006
Engine block
- Data: cylinder block (DW8B)
- Data: cylinder block (DV6ATED4, DV6B)
- Data: dynamic seals (TU1JP, TU3JP, TU5JP4, TU3A, TU3JPH)
- Data: aluminium cylinder block (TU3JPH, TU1JP, TU5JP4, TU3JP, TU3A)
- Data: cast cylinder block (TU5JP4, TU1JP, TU3JP, TU3JPH, TU3A)
- Data - identification: cylinder block (TU5JP4)
- Identification - data: cast cylinder block (TU5JP4, TU1JP, TU3JP)
- Tightening torques: cylinder block (TU5JP4)
- Tightening torques: cylinder block (aluminium) (TU3JP)
- Refitting: cast iron cylinder block (TU5JP4, TU1JP, TU3JP)
Cylinder head
- Identification - data: engine top (DV6DTED M, DV6ETED M)
- Data: cylinder head (DW8B)
- Data: swirl chambers (DW8B)
- Data: valves and valve springs (DW8B)
- Data: valve seats and guides (DW8B)
- Data: cylinder head gasket (DW8B)
- Data: cylinder head bolts - cylinder head tightening (DW8B)
- Data: cylinder head bolts - cylinder head tightening (DV6B, DV6ATED4)
- Data: cylinder head (DV6B, DV6ATED4)
- Data: valves and valve springs (DV6B, DV6ATED4)
- Data: valve seats and guides (DV6ATED4, DV6B)
- Data: valves and valve springs (TU5JP4, TU1JP, TU3JPH, TU3JP)
- Data: valve seats and guides (TU5JP4, TU3JP, TU1JP, TU3JPH)
- Data: cylinder head (TU3A, TU1JP, TU3JP, TU3JPH)
- Data: Cylinder head seal (DV6B, DV6ATED4)
- Stripping-assembling: cylinder head (DW8B)
- Stripping - re-assembling: cylinder head (DV6B, DV6ATED4)
- Stripping-assembling: cylinder head (TU1JP, TU3JPH, TU3A, TU3JP)
- Stripping - re-assembling: engine (TU3JP, TU1JP, TU3A, TU3JPH)
- Identification - data - tightening torques: cylinder head
- Identification - data: valve springs (TU5JP4)
- Data: valves (TU5JP4)
- Identification - data - tightening torques: cylinder head — variant 2
- Tightening torques: cylinder head equipment (TU5JP4)
- Identification - data - tightening torques: cylinder head — variant 3
- Removing - refitting: cylinder head cover (DV6ETED M, DV6DTED M)
- Removal - refitting: cylinder head (on vehicle) (DV6ETED M, DV6DTED M)
- Dismantling - re-assembly: cylinder head (on the vehicle) DV6DM engine (WMI 935, 936, 8BC, 8AD) (DV6DTED M)
- Dismantling - re-assembly: cylinder head cover (wmi 935, 936, 8bc, 8ad) (DV6DTED M)
- Removing - refitting: cylinder head (WMI 935, 936, 8AD, 8BC) (TU5JP4)
- Removing - refitting: cylinder head (DW10TD)
- Removing - refitting cylinder head (on the vehicle) (TU1JP, TU3JP, TU5JP4)
- Removing - refitting: cylinder head (DW8B)
- Removing - refitting: cylinder head (on the vehicle) (DV6ATED4, DV6B)
- Removing - refitting: cylinder head (on the vehicle) (TU3A)
- Refitting: cylinder head (TU5JP4)
- Modification: work on diesel injector (DV6TED4 type engine) (DV6ATED4, DV6B)
- Removing - refitting: air filter unit (DV6DTED M, DV6ETED M)
- Removing - refitting: turbo air cooler by-pass unit (DV6ETED M, DV6DTED M)
- Removing - refitting: air inlet pipe (DV6ETED M, DV6DTED M)
- Dismantling - re-assembly: air filter unit (WMI 935, 936, 8BC, 8AD) (DV6DTED M)
- Dismantling - re-assembly: turbo air cooler air bypass unit (WMI 935, 936, 8BC, 8AD) (DV6DTED M)
- Dismantling - re-assembly: air inlet pipe (wmi 935, 936, 8bc, 8ad) (DV6DTED M)
- Dismantling - re-assembly: inlet air metering unit (WMI 935, 936, 8BC, 8AD) (DV6DTED M)
Exhaust
- Tightening torques: exhaust line (WMI 935; 936; 8BC; 8AD) (DV6DTED M)
- Data - tightening torques: exhaust system (DW10TD)
- Data: exhaust system (DW8B)
- Data - exhaust system
- Tightening torques: exhaust system (DV6ATED4, DV6ETED M, DV6B, DV6DTED M)
- Removing - refitting: catalytic converter (DV6B, DV6ATED4)
- Removing - refitting: exhaust manifold (DV6DTED M, DV6ETED M)
- Dismantling - re-assembly: exhaust manifold (WMI 935, 936, 8BC, 8AD) (DV6DTED M)
- Removing - refitting: exhaust system (WMI 935, 936, 8BC, 8AD) (DV6DTED M)
- Removing - refitting: exhaust manifold (TU3A)
- Forced regeneration: particle filter (technical note)
- Modification: exhaust silencer (DV6B, DW8B, DV6ATED4, DW10TD)
Emission control
- Check: exhaust gas recirculation circuit (DW10TD)
- Dismantling - re-assembly: discharge (by-pass) circuit control electrovalve of the exhaust gas recirculation heat exchanger (WMI 935, 936, 8BC, 8AD) (DV6DTED M)
- Removing - refitting: exhaust gas recycling valve (EGR) (DW10TD)
- Removing - refitting: exhaust gas recycling valve (EGR) (DW8B)
- Check: exhaust gas recirculation circuit (WMI 935, 936, 8BC, 8AD) (DV6DTED M)
- Removing - refitting: electrically-controlled exhaust gas recycling valve (DV6ETED M, DV6DTED M)
- Removing - refitting: EGR module assembly (DV6DTED M, DV6ETED M)
- Dismantling - re-assembly: electrically-controlled exhaust gas recycling valve (WMI 936, 935, 8BC, 8AD) (DV6DTED M)
- Dismantling - re-assembly: exhaust gas recirculation heat exchanger (DV6ATED4, DV6B)
- Removing - refitting: exhaust gas recycling valve (EGR) (DV6ATED4, DV6B)
- Modification: oxygen sensor
- Help in diagnosis: electric EGR valve DV6 engine type (BOSCH) (Summary) (DV6B, DV6ATED4)
Crankshaft
- Identification - data: under engine (DV6ETED M, DV6DTED M)
- Data - tightening torques: engine equipment (TU5JP4)
- Data: conrods (DW8B)
- Data: crankshaft (DW8B)
- Data: pistons - piston rings - the piston shaft (DW8B)
- Data: pistons, piston rings, the piston shaft (DV6B, DV6ATED4)
- Data: conrods - connecting rod half shells (DV6B, DV6ATED4)
- Data: crankshaft - crankshaft bearing shells (DV6ATED4, DV6B)
- Data: conrods (TU1JP, TU3JP, TU3A, TU5JP4)
- Data: pistons - piston rings (TU3JP, TU5JP4, TU1JP, TU3A)
- Data: crankshaft - crankshaft half shells (TU5JP4, TU3JP, TU3A, TU3JPH, TU1JP)
- Check: liner protrusion (aluminium block) (TU3JPH, TU3JP, TU1JP, TU3A)
- Removing - refitting: ancillary drive belt (without air conditioning and with power steering) (TU5JP4)
- Removing - refitting: ancillary drive belt (with air conditioning and without power steering) (TU5JP4)
- Removing - refitting: ancillary drive belt (with air conditioning and with power steering) (TU5JP4)
- Removing - refitting: ancillary drive belt (without power steering and without air conditioning) (TU5JP4)
- Removing - refitting: engine ring seals (DV6DTED M, DV6ETED M)
- Dismantling - re-assembly: ancillary drive belt (WMI 935, 936, 8BC, 8AD) (DV6DTED M)
- Dismantling - re-assembly: engine ring seals (WMI 935, 936, 8BC, 8AD) (DV6DTED M)
- Removing - refitting: ancillary drive belt (DV6DTED M, DV6ETED M)
- Removing - refitting: ancillary drive belt (WMI 935, 936, 8BC, 8BD) (TU3A, TU3JP)
- Removing - refitting: ancillary drive belt (DW10TD)
- Removing - refitting: ancillary drive belt (TU5JP4)
- Removing - refitting: ancillary drive belt (DV6ATED4, DV6B)
- Removing - refitting: ancillary drive belt (TU3A)
- Dismantling - re-assembly: conrods - pistons (TU3A, TU3JP, TU5JP4, TU1JP, TU3JPH)
- Matching: crankshaft bearing shells (TU1JP, TU3JP, TU3A)
- Dismantling - re-assembly: dynamic seals - tu engine - 8 valves (TU3JPH, TU3A, TU3JP, TU1JP)
- Dismantling - refitting: connecting rod/piston assemblies (DV6ATED4, DV6B)
- Data - identifications: crankshaft (TU5JP4)
- Identification - data: pistons - piston rings (TU5JP4)
- Dismantling - assembly: connecting rods - pistons (TU5JP4)
Timing gear
- Data: camshaft (DW8B)
- Data: timing gear (DW8B)
- Data: camshafts (DV6B, DV6ATED4)
- Data: camshafts (TU3A, TU3JP, TU5JP4)
- Data: valve rockers (TU1JP, TU3JPH, TU3JP, TU3A)
- Data: timing gear (DV6ATED4, DV6B)
- Removing - refitting: Camshaft (DV6DTED M, DV6ETED M)
- Removing - refitting: camshaft housing (DV6ETED M, DV6DTED M)
- Dismantling - re-assembly: Camshaft (WMI 935, 936, 8BC, 8AD) (DV6DTED M)
- Dismantling - re-assembly: camshaft housing (wmi 935, 936, 8bc, 8ad) (DV6DTED M)
- Removing - refitting: Camshaft (WMI 935, 936, 8BC, 8AD) (TU3A)
- Removing - refitting: camshaft seal (DV6ATED4, DV6B)
- Removing - refitting: camshafts (DV6ATED4, DV6B)
- Removing - refitting: camshaft seal (TU3A)
- Removing - refitting: camshaft (TU3A)
- Identification - data - tightening torques: timing gear
- Identification - data - tightening torques: timing gear — variant 2
- Check: setting the valve timing (DV6ETED M, DV6DTED M)
- Check: setting the valve timing (WMI 935, 936, 8BC, 8AD) (DV6DTED M)
- Check: setting the valve timing (DW10TD)
- Check: setting the valve timing (DW8B)
- Check - setting the valve timing (TU1JP, TU3JP, TU5JP4)
- Check: setting the valve timing (DV6ATED4, DV6B)
- Check: setting the valve timing (TU3A)
- Dismantling - re-assembly: timing belt (wmi 935, 936, 8bc, 8ad) (DV6DTED M)
- Removing - refitting: timing belt (DV6DTED M, DV6ETED M)
- Removing - refitting: (WMI 935, 936, 8BC, 8AD) timing belt (TU3A)
- Removing - refitting: camshaft (TU3JP)
- Removing - refitting: timing belt (from RPO No. 10064) (DW8B)
- Removing - refitting: timing belt (second assembly) (DW10TD)
- Removing - refitting: camshaft seal (DW10TD)
- Removing - refitting: camshaft (DW10TD)
- Removing - refitting: camshaft (DW8B)
- Removing - refitting: timing belt (DW8B)
- Removing - refitting: camshaft (TU1JP, TU3JP, TU5JP4)
- Removing - refitting timing belt (TU1JP, TU3JP, TU5JP4)
- Removing - refitting: timing belt (DV6ATED4, DV6B)
- Removing - refitting: timing belt (TU3A)
- Modification: removal of the crankshaft pulley bolt (DW10TD)
- Modification: timing gear (DW10TD)
Air and fuel supply
- Check: Vacuum circuit (DV6ETED M, DV6DTED M)
- Check: Vacuum circuit (WMI 935, 936, 8BC, 8AD) (DV6DTED M)
- Removing - refitting: inlet air metering unit (DV6B, DV6ATED4)
- Dismantling - re-assembly: Fuel filter (wmi 935, 936, 8bc, 8ad) (DV6DTED M)
- Dismantling - re-assembly: Fuel tank. (WMI 935, 936, 8BC, 8AD) (DV6DTED M)
- Removing - refitting: fuel pump and gauge assembly (wmi 935, 936, 8bc, 8ad) (DV6DTED M)
- Dismantling - re-assembly: additional fuel tank (flex fuel) (TU5JP4)
- Removing - refitting: fuel filter
- Removing - refitting: fuel pump and gauge assembly (DW8B)
- Removing - refitting: fuel tank
- Removing - refitting: fuel tank — variant 2
- Removing - refitting: fuel filter (DV6B, DV6ATED4)
- Removing - refitting: fuel tank — variant 3
- Removing - refitting: fuel pump and gauge assembly (TU3A)
- Removing - refitting: solenoid valve piston kit GNV (TU3JP)
- Removing - refitting: CNG reservoir (TU3JP)
- Drain - refill: Fuel tank (engine DV6DM) (WMI 935, 936, 8BC, 8AD) (DV6DTED M)
- Modification: particle filter additive
- Checking: traction battery charge status (MOTEUR ELECTRIQUE VENTURI)
- Removing - refitting: battery charger (MOTEUR ELECTRIQUE VENTURI)
- Removing - refitting: traction battery (MOTEUR ELECTRIQUE VENTURI)
- Removing - refitting: charge converter (dcdc230v) (MOTEUR ELECTRIQUE VENTURI)
- Removing - refitting: traction battery cooling fan (MOTEUR ELECTRIQUE VENTURI)
- Removing - refitting: emergency stop switch (MOTEUR ELECTRIQUE VENTURI)
- Removing - refitting: charging socket (MOTEUR ELECTRIQUE VENTURI)
- Removing - refitting: (DCAC 12V) converter (MOTEUR ELECTRIQUE VENTURI)
- Removing - refitting: adaptor housing (MOTEUR ELECTRIQUE VENTURI)
- Charging procedure: starting batteries
- Presentation: set of gas circuit protection plugs (LPG - gnv)
Turbocharging
- Checking: turbocharger pressure (DV6DM engine) (wmi 935; 936; 8BC; 8AD) (DV6DTED M)
- Removing - refitting: Turbocharger (MHI) (DV6ETED M, DV6DTED M)
- Removing - refitting: turbocharger pressure regulation electrovalve (DV6ETED M, DV6DTED M)
- Removing - refitting: Turbocharger (WMI 935, 936, 8BC, 8AD) (DV6DTED M)
- Dismantling - re-assembly: turbocharger pressure regulation electrovalve (wmi 935, 936, 8bc, 8ad) (DV6DTED M)
- Removing - refitting: turbocharging air cooler (WMI 935, 936, 8BC, 8AD) (DV6DTED M)
- Removing - refitting: turbocharger (DW10TD)
- Removing - refitting: turbocharger (MHI) (DV6ATED4, DV6B)
Cooling system
- Data: cooling system (DW10TD)
- Data: cooling system (DW8B)
- Data: cooling system (DV6ATED4, DV6B)
- Identification - data: cooling system (TU3A)
- Removing - refitting: coolant outlet housing (TU5JP4)
- Removing - refitting: Coolant pump (DV6DTED M, DV6ETED M)
- Dismantling - re-assembly: Coolant pump (dv6dm engine) (WMI 935, 936, 8BC, 8AD) (DV6DTED M)
- Dismantling - re-assembly: coolant outlet housing (WMI 935, 936, 8BC, 8AD) (DV6DTED M)
- Dismantling - re-assembly: coolant inlet manifold (wmi 935, 936, 8bc, 8ad) (DV6DTED M)
- Removing - refitting: engine cooling radiator (WMI 935, 936, 8BC, 8AD) (DV6DTED M)
- Removing - refitting: cooling fan (WMI 935, 936, 8BC, 8AD) (DV6DTED M)
- Removing - refitting: coolant outlet housing (DV6DTED M, DV6ETED M)
- Removing refitting Cooling cassette
- Removing - refitting: temperature sensor (coolant outlet housing) (DV6ATED4, DV6B)
- Removing - refitting: coolant outlet housing (DV6ATED4, DV6B)
- Drain and refill - refilling - bleeding: cooling system
- Data: air conditioning systems
- Drain - refill - bleeding: cooling system (drive train) (MOTEUR ELECTRIQUE VENTURI)