Remove
- 1. Release engine harness from air cleaner housing (1) • Release clip
- 2. Release air cleaner housing with resonator from cylinder head cover and bracket • Remove 2x bolt (2)
- 3. Remove air cleaner element from air cleaner housing (3) • Release cover (1) from air cleaner housing – Release 2x clip (2), 2x locator
- 4. Remove air cleaner housing with resonator from cylinder head cover • Pull off to release 2x rubber locator
- 5. Remove 4x ignition coil module (3) from 4x spark plug • Disconnect 4x harness connector (2) • Remove 4x bolt (1)
- 6. Disconnect hose (1) from engine vent valve (2) • Release clip
- 7. Remove dipstick from engine
- 8. Release engine harness from cylinder head cover • Release 2x clip
- 9. Disconnect breather hose from cylinder head cover • Release clip
- 10. Release 2x harness bracket from cylinder head cover • Remove 2x bolt
- 11. Remove cylinder head cover (1) from cylinder head • Remove 14x bolt in stages, in sequence shown
- 12. Remove engine vent valve (1) from cylinder head cover (2)
- 13. Remove O ring (3) from engine vent valve
Install
- 14. Install new O ring (3) to engine vent valve (1) • Apply suitable lubricant to O ring
- 15. Install engine vent valve 2.5 Nm to new cylinder head cover (2)
- 16. Clean mating surfaces of cylinder head cover and cylinder head
- 17. Install new rubber gasket (1) to cylinder head cover
- 18. Install 4x new seal (2) to cylinder head cover
- 19. Apply silicone sealant to positions A on cylinder head cover (2) – see “Sealants, Adhesives and Lubricants”
- 20. Install cylinder head cover (1) to cylinder head • Install 14x bolt, do not tighten at this stage • Secure 14x bolt 7.5 Nm in sequence shown
- 21. Secure 2x harness bracket to cylinder head cover • Install 2x bolt
- 22. Connect breather hose to cylinder head cover • Secure clip
- 23. Secure engine harness to cylinder head cover • Secure 2x clip
- 24. Install dipstick to engine
- 25. Connect hose (1) to engine vent valve (2) • Secure clip
- 26. Install 4x ignition coil module to 4x spark plug • Install 4x bolt 11 Nm • Connect 4x harness connector
- 27. Install air cleaner housing with resonator (3) to cylinder head cover • Push on to secure 2x rubber locator
- 28. Install air cleaner element to air cleaner housing • Secure cover (1) to air cleaner housing – Secure 2x locator, 2x clip (2)
- 29. Secure air cleaner housing with resonator (1) to cylinder head cover and bracket • Install 2x bolt (2)
- 30. Secure engine harness to air cleaner housing • Secure clip