Contents Wiring diagrams Section: Charging System All sections

Starting & Charging System: Other Nissan Versa I

Charging System 13 illustrations ~1272 words

Precaution for Supplemental Restraint System (SRS) "AIR BAG" and "SEAT BELT PRE-TENSIONER"

The Supplemental Restraint System such as "AIR BAG" and "SEAT BELT PRE-TENSIONER", used along with a front seat belt, helps to reduce the risk or severity of injury to the driver and front passenger for certain types of collision. This system includes seat belt switch inputs and dual stage front air bag modules. The SRS system uses the seat belt switches to determine the front air bag deployment, and may only deploy one front air bag, depending on the severity of a collision and whether the front occupants are belted or unbelted.

Information necessary to service the system safely is included in the SUPPLEMENTAL RESTRAINT SYSTEM and SEAT BELTS articles.

WARNINGTo avoid rendering the SRS inoperative, which could increase the risk of personal injury or death in the event of a collision which would result in air bag inflation, all maintenance must be performed by an authorized NISSAN/INFINITI dealer. Improper maintenance, including incorrect removal and installation of the SRS, can lead to personal injury caused by unintentional activation of the system. For removal of Spiral Cable and Air Bag Module, see the SUPPLEMENTAL RESTRAINT SYSTEM article. Do not use electrical test equipment on any circuit related to the SRS unless instructed to in this article. SRS wiring harnesses can be identified by yellow and/or orange harnesses or harness connectors.

Special Service Tool

The actual shapes of Kent-Moore tools may differ from those of special service tools illustrated here.

SPECIAL SERVICE TOOL SPECIFICATION Tool number (Kent-Moore No.) Tool name Description - (J-48087) Battery Service Center Tests batteries. For instructions, refer to Technical Service Bulletin and Battery Service Center User Guide. - (J-44373) Model 620 Starting/Charging System Tester Tests starting and charging system. For operating instructions, refer to Technical Service Bulletin

Scheme 16

Scheme 16: Special Service Tool

Scheme 17

Scheme 17

Commercial Service Tool

COMMERCIAL SERVICE TOOL SPECIFICATION Tool name Description Power tool Loosening bolts and nuts

How to Handle Battery

CAUTIONIf it becomes necessary to start the engine with a booster battery and jumper cables, use a 12-volt booster battery. After connecting battery cables, ensure that they are tightly clamped to battery terminals for good contact. Never add distilled water through the hole used to check specific gravity.

METHODS OF PREVENTING OVER-DISCHARGE

The following precautions must be taken to prevent over-discharging a battery.

Scheme 18

Scheme 18: METHODS OF PREVENTING OVER-DISCHARGE

Scheme 19

Scheme 19
  1. The battery surface (particularly its top) should always be kept clean and dry.
  2. The terminal connections should be clean and tight.
  3. At every routine maintenance, check the electrolyte level. This also applies to batteries designated as "low maintenance" and "maintenance-free".
  4. When the vehicle is not going to be used over a long period of time, disconnect the negative battery terminal.
  5. Check the charge condition of the battery. Periodically check the specific gravity of the electrolyte. Keep a close check on charge condition to prevent over-discharge.

CHECKING ELECTROLYTE LEVEL

WARNINGDo not allow battery fluid to come in contact with skin, eyes, fabrics, or painted surfaces. After touching a battery, do not touch or rub your eyes until you have thoroughly washed your hands. If acid contacts eyes, skin or clothing, immediately flush with water for 15 minutes and seek medical attention.

Scheme 20

Scheme 20
  1. Remove the cell plug using a suitable tool.
  2. Add distilled water up to the MAX level.

Sulfation

A battery will be completely discharged if it is left unattended for a long time and the specific gravity will become less than 1.100. This may result in sulfation on the cell plates.

To determine if a battery has been sulfated, note its voltage and current when charging it. Less current and higher voltage are observed in the initial stage of charging sulfated batteries, as shown.

A sulfated battery may sometimes be brought back into service by means of a long, slow charge, 12 hours or more, followed by a battery capacity test.

Scheme 21

Scheme 21

Scheme 22

Scheme 22: SPECIFIC GRAVITY CHECK
  1. Read hydrometer and thermometer indications at eye level.
  2. Use the following chart to correct your hydrometer reading according to electrolyte temperature. Hydrometer Temperature Correction BATTERY ELECTROLYTE TEMPERATURE SPECIFICATION Battery electrolyte temperature °C (°F) Add to specific gravity reading 71 (160) 0.032 66 (150) 0.028 60 (140) 0.024 54 (130) 0.020 49 (120) 0.016 43 (110) 0.012 38 (100) 0.008 32 (90) 0.004 27 (80) 0 21 (70) -0.004 16 (60) -0.008 10 (50) -0.012 4 (40) -0.016 -1 (30) -0.020 -7 (20) -0.024 -12 (10) -0.028 -18 (0) -0.032 APPROXIMATE CHARGE CONDITION CHART Corrected specific gravity Approximate charge condition 1.260 - 1.280 Fully charged 1.230 - 1.250 3/4 charged 1.200 - 1.220 1/2 charged 1.170 - 1.190 1/4 charged 1.140 - 1.160 Almost discharged 1.110 - 1.130 Completely discharged

CHARGING THE BATTERY

CAUTIONDo not "quick charge" a fully discharged battery. Keep the battery away from open flame while it is being charged. When connecting the charger, connect the leads first, then turn on the charger. Do not turn on the charger first, as this may cause a spark. If battery electrolyte temperature rises above 55°C (131°F), stop charging. Always charge battery at a temperature below 55°C (131°F).

Charging Rates

AmpsTime
501 hour
252 hours
105 hours
510 hours

CHARGING TIME REFERENCE

Do not charge at more than 50 ampere rate.

Note. The ammeter reading on your battery charger will automatically decrease as the battery charges. This indicates that the voltage of the battery is increasing normally as the state of charge improves. The charging amps indicated above refer to initial charge rate. If, after charging, the specific gravity of any two cells varies more than 0.050, the battery should be replaced.

M/T Models

Power is supplied at all times

  1. to starter motor terminal B, and
  2. through 40A fusible link (letter h , located in the fuse and fusible link box)
  3. to ignition switch terminal B.

With the ignition switch in the START position, power is supplied

  1. from ignition switch terminal ST
  2. to IPDM E/R terminal 21.

With the ignition switch in the ON or START position, power is supplied

  1. through 10A fuse (No. 49, located in the IPDM E/R)
  2. to the clutch interlock switch terminal 1.

With the clutch pedal depressed, power is supplied

  1. through the clutch interlock switch terminal 2
  2. to IPDM E/R terminal 35.

Ground is supplied at all times

  1. to IPDM E/R terminals 39 and 59
  2. through body grounds E15 and E24.

If the IPDM E/R receives a starter relay request ON signal from the BCM over the CAN communication lines, the IPDM E/R grounds the starter relay and power is supplied

  1. through terminal 19 of the IPDM E/R
  2. to terminal S of the starter motor.

The starter motor magnetic switch energizes closing the circuit between the battery and the starter motor. The starter motor is case ground through the cylinder block. With power and ground supplied, the starter motor operates.

A/T Models

Power is supplied at all times

  1. to starter motor terminal B, and
  2. through 40A fusible link (letter h , located in the fuse and fusible link box)
  3. to ignition switch terminal B.

With the ignition switch in the START position, power is supplied

  1. from ignition switch terminal ST
  2. to IPDM E/R terminal 21.

With the ignition switch in the ON or START position, power is supplied

  1. through 10A fuse (No. 54, located in the IPDM E/R)
  2. to park/neutral position (PNP) switch terminal 1.

With the selector lever in the P or N position, power is supplied

  1. through PNP switch terminal 2
  2. to IPDM E/R terminal 35.

Ground is supplied at all times

  1. to IPDM E/R terminals 39 and 59
  2. through body grounds E15 and E24.

If the IPDM E/R receives a starter relay request ON signal from the BCM over the CAN communication lines, the IPDM E/R grounds the starter relay and power is supplied

  1. through terminal 19 of the IPDM E/R
  2. to terminal S of the starter motor.

The starter motor magnetic switch energizes closing the circuit between the battery and the starter motor. The starter motor is case ground through the cylinder block. With power and ground supplied, the starter motor operates.

CVT Models

Power is supplied at all times

  1. to starter motor terminal B, and
  2. through 40A fusible link (letter h , located in the fuse and fusible link box)
  3. to ignition switch terminal B.

With the ignition switch in the START position, power is supplied

  1. from ignition switch terminal ST
  2. to IPDM E/R terminal 21.

With the selector lever in the P or N position, power is supplied

  1. from the transmission control module (TCM) terminal 24
  2. to IPDM E/R terminal 35.

Ground is supplied at all times

  1. to IPDM E/R terminals 39 and 59
  2. through body grounds E15 and E24.

If the IPDM E/R receives a starter relay request ON signal from the BCM over the CAN network, the IPDM E/R grounds the starter relay and power is supplied

  1. through terminal 19 of the IPDM E/R
  2. to terminal S of the starter motor.

The starter motor magnetic switch energizes closing the circuit between the battery and the starter motor. The starter motor is case ground through the cylinder block. With power and ground supplied, the starter motor operates.

Note. For references to PG-Power, see POWER SUPPLY, GROUND & CIRCUIT ELEMENTS .

Scheme 23

Scheme 23: M/T Models

Scheme 24

Scheme 24

Scheme 25

Scheme 25: A/T Models

Scheme 26

Scheme 26

Scheme 27

Scheme 27: CVT Models

Scheme 28

Scheme 28

Battery

M/T, A/TCVT
TypeTR4Gr.51 R
20 hours rate capacity12 V - 47 AH12 V - 47 AH
Cold Cranking Amps. (CCA)470470

BATTERY SPECIFICATION

Starter

TypeS114 - 901
HITACHI make
Reduction gear type
System voltage12 V
No-loadTerminal voltage11 V
CurrentLess than 110 A
RevolutionMore than 3,000 RPM
Minimum diameter of commutator28.0 mm (1.102 in)
Minimum length of brush10.5 mm (0.413 in)
Brush spring tension16.2 N (1.65 kg, 3.64 lb)
Clearance between bearing metal and armature shaftLess than 0.2 mm (0.008 in)
Movement "L" in height of pinion assembly0.3 - 2.5 mm (0.012 - 0.098 in)

STARTER SPECIFICATION

Generator

TypeLR1140 - 803
MITSUBISHI make
Nominal rating12 V - 140 A
Ground polarityNegative
Minimum revolution under no-load (when 13.5 V is applied)Less than 1,200 RPM
Hot output current (when 13.5 V is applied)More than 27 A/1,300 RPM More than 95 A/2,500 RPM More than 116 A/5,000 RPM
Regulated output voltage14.1 - 14.7 V
Minimum length of brushMore than 6.00 mm (0.236 in)
Brush spring pressure1.1 - 3.7 N (112 - 378 g, 4.00 - 13.3 oz)
Slip ring minimum outer diameterMore than 14.7 mm (0.579 in)
Rotor (field coil) resistance1.61 - 1.91 ohms

GENERATOR SPECIFICATION