REMOVAL
- Remove front pillar garnish. Refer to " «FRONT PILLAR GARNISH: REMOVAL AND INSTALLATION»(ref-672656-S21573212692014112400000) ".
- Remove front fender assembly. Refer to " «FRONT FENDER: REMOVAL AND INSTALLATION»(ref-672619-S13524506742014112400000) ".
- Apply protective tape on body panel around opera window glass to protect painted surfaces from damage.
- Cut the adhesive. Use a windshield cutter for straight section. For the area that the windshield cutter cannot be used, use piano wire or a cutter knife. With a windshield cutter Apply soapy water around the bonded area on the body for smooth movement of the windshield cutter (A). Insert windshield cutter into the bonded area. Cut adhesive by pulling the knife, keeping the tip parallel to body flange edge. With piano wire Pass both sides of piano wire through each room side from the area cut by the windshield cutter. Tie both ends of the piano wire (B) to the wire grip (A), etc. Lift up the molding using a plastic spatula, pass the piano wire through the inside of molding, and then cut the adhesive by pulling the wire grips alternately. CAUTION: Never contact the piano wire with the coated panel surface. With a cutter knife Working from inside vehicle, insert cutter knife between opera window glass and body panel. Guide cutter edge along molding to cut off adhesive. CAUTION: Never contact painted surfaces with the cutter knife tip.
- Use piano wire to cut the opera window glass mounting clip. Use rubber suction cups or suction lifter to remove the glass from the vehicle.
Scheme 52
- Using a scraper, remove remaining adhesive on the body side down to approximately a depth that is 2 mm thick (a) so that entire contour becomes smooth. CAUTION: If the bonded area on the body is scratched, repair it with a two-liquid type urethane paint. Never use lacquer type paint.
- Clean bonded and surrounding area on glass with white gasoline or degreasing agent.
- Apply primer for the glass along the entire circumference of the glass. Refer to " «EXPLODED VIEW»(ref-672672-S13765535122014112400000) ". Use the sealing kit for glass application and the special holder for cartridge or similar tools. CAUTION: There are 2 types of primer. Never confuse the application methods. Primer for painted surfaces Primer for glass NOTE: The essential function of primers is to strengthen adhesion between glass and painted surface.
- Apply primer for the painted surface to the body side bonding surface as shown in the figure (A=20mm (0.787in)). CAUTION: If the body side bonding surface is repaired with a two-liquid type urethane paint, always apply the primer after drying the paint. If primer for painted surfaces overflows, quickly remove it with white gasoline or degreasing agent.
- Apply adhesive along glass edge within the time period indicated in the service information after applying primer with the procedure shown in the exploded view. Refer to " «EXPLODED VIEW»(ref-672672-S13765535122014112400000) ". NOTE: Open adhesive by cutting off the nozzle tip and set it in a sealant gun.
- After setting rubber suction cups or suction lifter to glass, align matching marks on body and glass. Install glass to the body.
- Press the entire surface of the glass lightly to fit it completely.
- Correct any adhesive overflow or shortage using a spatula to make the surface smooth. CAUTION: After installing glass, keep the front door glass open until the adhesive has completely cured. Avoid driving the vehicle.
- Remove the protective tape.
- Install the removed parts.
- Remove luggage side lower finisher. Refer to " «LUGGAGE SIDE LOWER FINISHER: REMOVAL AND INSTALLATION»(ref-672656-S36994415002014112400000) ".
- Remove back pillar garnish. Refer to " «BACK PILLAR GARNISH: REMOVAL AND INSTALLATION»(ref-672656-S32996701702014112400000) ".
- Remove rear pillar garnish. Refer to " «REAR PILLAR GARNISH: REMOVAL AND INSTALLATION»(ref-672656-S12526951132014112400000) ".
- Remove roof side garnish. Refer to " «ROOF SIDE GARNISH: REMOVAL AND INSTALLATION»(ref-672656-S15564007352014112400000) ".
- Disconnect rear side antenna harness connector.
- Remove slide door rail cover. Refer to " «REMOVAL AND INSTALLATION»(ref-672623-S29823199822014112400000) ".
- Apply protective tape on body panel around side window glass to protect painted surfaces from damage.
- Cut the adhesive from passenger room side. Use a windshield cutter for straight section. For the area that the windshield cutter cannot be used, use piano wire or a cutter knife. With a windshield cutter Apply soapy water around the bonded area on the body for smooth movement of the windshield cutter (A). Insert windshield cutter into the bonded area. Cut adhesive by pulling the knife, keeping the tip parallel to body flange edge. With piano wire Pass both sides of piano wire through each passenger room side from the area cut by the windshield cutter. Tie both ends of the piano wire (B) to the wire grip (A), etc. Lift up the molding using a plastic spatula, pass the piano wire through the inside of molding, and then cut the adhesive by pulling the wire grips alternately. CAUTION: Never contact the piano wire with the coated panel surface. With a cutter knife Working from inside vehicle, insert cutter knife between side window glass and body panel. Guide cutter edge along molding to cut off adhesive. CAUTION: Never contact painted surfaces with the cutter knife tip.
- Use piano wire to cut the side window glass mounting clip. Use rubber suction cups or suction lifter to remove the glass from the vehicle.
INSTALLATION
- Using a scraper, remove remaining adhesive on the body side down to approximately a depth that is 2 mm thick (a) so that entire contour becomes smooth. CAUTION: If the bonded area on the body is scratched, repair it with a two-liquid type urethane paint. Never use lacquer type paint.
- Clean bonded and surrounding area on glass with white gasoline or degreasing agent.
- Apply primer for the glass along the entire circumference of the glass. Use the sealing kit for glass application and the special holder for cartridge or similar tools. CAUTION: There are 2 types of primer. Never confuse the application methods. Primer for painted surfaces Primer for glass NOTE: The essential function of primers is to strengthen adhesion between glass and painted surface.
- Apply primer for the painted surface to the body side bonding surface. CAUTION: If the body side bonding surface is repaired with a two-liquid type urethane paint, always apply the primer after drying the paint. If primer for painted surfaces overflows, quickly remove it with white gasoline or degreasing agent.
- Apply adhesive along glass edge within the time period indicated in the service information after applying primer with the procedure shown in the Exploded View. NOTE: Open adhesive by cutting off the nozzle tip and set it in a sealant gun.
- After setting rubber suction cups or suction lifter to glass, align matching marks on body and glass. Install glass to the body.
- Press the entire surface of the glass lightly to fit it completely.
- Correct any adhesive overflow or shortage using a spatula to make the surface smooth. CAUTION: After installing glass, keep the front door glass open until the adhesive has completely cured. Avoid driving the vehicle.
- Remove the protective tape.
- Install the removed parts.
- Remove back door molding upper and lower. Refer to " «REMOVAL AND INSTALLATION»(ref-672623-S18924694872014112400000) ".
- Remove back door upper finisher. Refer to " «BACK DOOR LOWER FINISHER: REMOVAL AND INSTALLATION»(ref-672656-S05782457352014112400000) ".
- Remove back door side finisher (LH and RH). Refer to " «BACK DOOR SIDE FINISHER: REMOVAL AND INSTALLATION»(ref-672656-S19338496462014112400000) ".
- Remove back door lower finisher. Refer to " «BACK DOOR LOWER FINISHER: REMOVAL AND INSTALLATION»(ref-672656-S05782457352014112400000) ".
- Remove connectors and grounds for rear window defogger and printed antenna.
- Remove rear wiper arm. Refer to " «WIPER ARM: REMOVAL AND INSTALLATION»(ref-672627-S34556971152014112400000) ".
- Apply protective tape around back door window glass to prevent painted surface from being damaged.
- If back door window glass will be reused, paint matching marks on the body and glass. NOTE: Positioning during installation can be easily performed. Mount the glass on the body and put the matching marks after clearing the body side especially when installing new glass.
- Cut the adhesive. Use a windshield cutter for straight section. For the area that the windshield cutter cannot be used, use piano wire or a cutter knife. With a windshield cutter Apply soapy water around the bonded area on the body for smooth movement of the windshield cutter (A). Insert windshield knife into the bonded area from the passenger room side. Cut adhesive by pulling the knife, keeping the tip parallel to the edge of the glass. With piano wire For the area that the windshield cutter cannot be used, use piano wire. From the area cut by the windshield cutter, pass the piano wire through the passenger room side and tie both sides to wire grips. Cut the adhesive by alternately pulling the piano wire along with the glass. CAUTION: Never press the piano wire excessively against the edge of the glass. Always use a Standish cover (stainless plate) to keep the piano wire clear of plastic parts. With a cutter knife Working from inside cabin, insert a cutter knife between back door window glass and body side outer panel. Work the cutter knife along the edge of the back door window glass to cut off the adhesive. CAUTION: Never contact painted surfaces with the cutter knife tip.
- Use rubber suction cups or suction lifter (A), etc. to remove glass from the vehicle.
- Using a scraper, remove remaining adhesive (sealant) on the body side down to approximately a depth that is 2 mm (0.08 in) thick (a) so that entire contour becomes smooth. CAUTION: If the bonded area on the body is scratched, repair it with a two-liquid type urethane paint. Never use lacquer type paint.
- When reusing the glass (2), use the cutter (A) to remove the remaining adhesive (1) (sealant) and smooth out the surface.
- Mount the glass onto the vehicle and paint matching marks on the body and glass when installing new glass. Then remove the glass again.
- Use the rubber suction cups or suction lifter (A) to set the glass (1) on the glass stand (B).
- Clean the bonded area on the glass and body with white gasoline or degreasing agent.
- Install new fastener.
- Install new clips.
- Apply primer for the glass along the entire circumference of the glass. Use the sealing kit for glass application and the special holder for cartridge or similar tools. CAUTION: There are 2 types of primer. Never confuse the application methods. Primer for painted surfaces Primer for glass NOTE: The essential function of primers is to strengthen adhesion between glass and painted surface.
- Apply primer for the painted surface to the body side bonding surface. CAUTION: If the body side bonding surface is repaired with a two-liquid type urethane paint, always apply the primer after drying the paint. If primer for painted surfaces overflows, quickly remove it with white gasoline or degreasing agent.
- Affix the dam sealant rubber and apply adhesive along the edge of the glass within the time period indicated in the instruction information after applying primer. When reusing the glass, affix new dam sealant rubber at the same place where old dam sealant rubber was affixed. When installing new glass, apply the dam sealant rubber from the edge of the glass so as to hide the black print. CAUTION: Apply the dam sealant rubber (1) to the outer edge of the outline mark of black print as shown in Exploded View. Apply it so as to only place it without pulling. NOTE: Open adhesive by cutting off the nozzle tip and set it in a sealant gun.
- Use rubber suction cups or suction lifter (A) that are installed in advance, align the matching marks to install. CAUTION: 2 or more workers are required when installing the glass.
- Press the entire surface of the glass lightly to fit it completely.
- Correct any adhesive overflow or shortage using a spatula to make the surface smooth. CAUTION: After installing glass, keep the front door glass open until the adhesive is completely cured. Avoid driving the vehicle.
- Remove the protective tape.
- Install both new back door window glass molding.
- Install the removed parts. CAUTION: Check the mating area with surrounding parts. Adjust if necessary.
Install in the reverse order of removal.
Install in the reverse order of removal.
- Remove slide door finisher. Refer to " «REMOVAL AND INSTALLATION»(ref-672656-S21571296292014112400000) ".
- Fully open slide door glass.
- Remove slide door lock release actuator. Refer to " «LOCK RELEASE ACTUATOR: REMOVAL AND INSTALLATION»(ref-672619-S07532878862014112400000) ".
- Remove remote control assembly. Refer to " «REMOTE CONTROL ASSEMBLY: REMOVAL AND INSTALLATION»(ref-672619-S14865320962014112400000) ".
- Remove sliding door control unit. For RH: Refer to " «RH: REMOVAL AND INSTALLATION»(ref-672619-S15362345182014112400000) ". For LH: Refer to " «LH: REMOVAL AND INSTALLATION»(ref-672619-S27790500762014112400000) ".
- Remove slide door speaker harness connector.
- Remove partially the sealing screen. NOTE: Cut the butyl-tape so that some parts of the butyl-tape do not remain on the sealing screen, if the sealing screen is reused.
- Reconnect the power window switch and then operate the power window switch to raise the door window until the slide door glass mounting bolts can be seen.
- Remove slide door glass mounting bolts.
- Remove slide door outside molding. Refer to " «REMOVAL AND INSTALLATION»(ref-672623-S08332656392014112400000) ".
- Remove slide door sash cover. Refer to " «REMOVAL AND INSTALLATION»(ref-672623-S29823199822014112400000) ".
- Remove slide door corner outer cover. Refer to " «REMOVAL AND INSTALLATION»(ref-672623-S28909447182014112400000) ".
- Remove slide door glass run from partition sash.
- Remove slide door upper sash (rear). Refer to " «EXPLODED VIEW»(ref-672672-S37879060782014112400000) ".
- Remove slide door lower sash (rear). Refer to " «EXPLODED VIEW»(ref-672672-S37879060782014112400000) ".
- Pull out slide door glass out off front door panel to remove.
Install in the reverse order of removal.
Install in the reverse order of removal.