CVT CONTROL SYSTEM: Component Description
| Name | Function |
|---|---|
| TCM | " CVT CONTROL SYSTEM: TCM " |
| Transmission range switch | " CVT CONTROL SYSTEM: TRANSMISSION RANGE SWITCH " |
| Primary speed sensor | " CVT CONTROL SYSTEM: PRIMARY SPEED SENSOR " |
| Secondary speed sensor | " CVT CONTROL SYSTEM: SECONDARY SPEED SENSOR " |
| CVT fluid temperature sensor | " CVT CONTROL SYSTEM: CVT FLUID TEMPERATURE SENSOR " |
| Secondary pressure sensor | " CVT CONTROL SYSTEM: SECONDARY PRESSURE SENSOR " |
| Line pressure solenoid valve | " CVT CONTROL SYSTEM: LINE PRESSURE SOLENOID VALVE " |
| Secondary pressure solenoid valve | " CVT CONTROL SYSTEM: SECONDARY PRESSURE SOLENOID VALVE " |
| Torque converter clutch solenoid valve | " CVT CONTROL SYSTEM: TORQUE CONVERTER CLUTCH SOLENOID VALVE " |
| Lock-up select solenoid valve | " CVT CONTROL SYSTEM: LOCK-UP SELECT SOLENOID VALVE " |
| Step motor | " CVT CONTROL SYSTEM: STEP MOTOR " |
| Manual mode switch | " CVT CONTROL SYSTEM: MANUAL MODE SWITCH " |
| Shift position indicator | " CVT CONTROL SYSTEM: SHIFT POSITION INDICATOR " |
| Manual mode indicator | " CVT CONTROL SYSTEM: MANUAL MODE INDICATOR " |
| Paddle shifter (shift-down switch) (2) | " CVT CONTROL SYSTEM: PADDLE SHIFTER " |
| Paddle shifter (shift-up switch) (2) | " CVT CONTROL SYSTEM: PADDLE SHIFTER " |
| Accelerator pedal position sensor | " ACCELERATOR PEDAL POSITION SENSOR " |
| Stop lamp switch | " STOP LAMP SWITCH " |
| ECM | For purposes including improving the feeling when shifting speeds and preventing drops in engine speed, control signals are exchanged between the ECM and TCM, and real-time cooperative control is performed according to the vehicle driving conditions. (Engine and CVT integrated control) Engine and CVT integrated control signal NOTE: General term for the communication (torque-down permission, torque-down request, etc.) exchanged between the ECM and TCM. The TCM receives the following signal via CAN communications from the ECM for judging the vehicle driving conditions. Engine speed signal Accelerator pedal position signal Closed throttle position signal |
| BCM | The TCM receives the following signal via CAN communications from the BCM for judging the vehicle driving conditions. Stop lamp switch signal |
| ABS actuator and electric unit (control unit) | The TCM receives the following signal via CAN communications from the ABS actuator and electric unit (control unit) for judging the vehicle driving conditions. Vehicle speed signal (ABS) ABS operation signal |
| Combination meter | The TCM receives the following signal via CAN communications from the combination meter for judging the driving request from the driver. Manual mode signal Non-manual mode signal Manual mode shift up signal Manual mode shift down signal |
| IPDM E/R | The TCM receives the following signal via CAN communications from the ABS actuator and electric unit (control unit) for judging the vehicle driving conditions. A/C compressor feedback signal |
| MDU (1) | The TCM receives the following signals from MDU via CAN communication to switch driving mode of the Integrated Control System. NORMAL mode signal ECO mode signal SPORT mode signal |
| (1) With Integrated Control System (2) NISMO RS models | |
| NOTE |
|---|
| General term for the communication (torque-down permission, torque-down request, etc.) exchanged between the ECM and TCM. |
| (1) | With Integrated Control System |
| (2) | NISMO RS models |
SHIFT LOCK SYSTEM: Component Description
| Component | Function |
|---|---|
| Shift lock solenoid | It operates according to the signal from the stop lamp switch and moves the lock lever. |
| Lock lever | Rotates according to shift lock solenoid activation and releases the shift lock. If shift lock solenoid does not activate, lock lever can be rotated when shift lock release button is pressed and shift lock is released. |
| Detent rod | It links with the selector button and restricts the selector lever movement. |
| Park position switch | It detects that the selector lever is in "P" position. |
| Shift lock release button | Forcibly releases the shift lock when pressed. |
| Stop lamp switch | The stop lamp switch turns ON when the brake pedal is depressed. When the stop lamp switch turns ON, the shift lock solenoid is energized. |
Scheme 3
COMPONENT DESCRIPTION
CVT Oil Warmer
Scheme 4
- The CVT oil warmer (1) is installed on the front part of transaxle assembly.
- When engine is started while engine and CVT are cold, engine coolant temperature rises more quickly than CVT fluid temperature. CVT oil warmer is provided with two circuits for CVT and engine coolant respectively so that warmed engine coolant warms CVT quickly. This helps shorten CVT warming up time, improving fuel economy.
- A cooling effect is obtained when A/T fluid temperature is high.
Heater Thermostat
The heater thermostat (1) is installed on the front part of transaxle assembly.
Scheme 5
Scheme 6
MECHANICAL SYSTEM: System Description
Traction force of engine is transmitted to wheel via torque converter, planetary gear, belt, pulley, differential gear, and others. Also includes a parking mechanism that mechanically fixes secondary pulley when selector lever is shifted to the "P" position.
MECHANICAL SYSTEM: Component Description
| Part name | Function |
|---|---|
| Torque converter | Increases engine torque and transmits it to the transaxle. |
| Oil pump | Utilizes a vane-type oil pump that is driven by the engine through the oil pump drive chain in order to increase efficiency of pump discharge volume in low-speed zone and optimize pump discharge volume in high-speed zone. Discharged oil from oil pump is transmitted to control valve. It is used as the oil of primary and secondary pulley operation, the oil of clutch operation, and the lubricant for each part. |
| Forward clutch | The forward clutch is wet and multiple plate type clutch that consists of clutch drum, piston, drive plate, and driven plate. It is a clutch to move the vehicle forward by activating piston hydraulically, engaging plates, and directly connecting sun gear and input shaft. |
| Reverse brake | The reverse brake is a wet multiple-plate type brake that consists of transaxle case, piston, drive plate, and driven plate. It is a brake to move the vehicle in reverse by activating piston hydraulically, engaging plates, and fixing planetary gear. |
| Internal gear | The internal gear is directly connected to forward clutch drum. It is a gear that moves the outer edge of pinion planet of planet carrier. It transmits power to move the vehicle in reverse when the planet carrier is fixed. |
| Planet carrier | Composed of a carrier, pinion planet, and pinion shaft. This gear fixes and releases the planet carrier in order to switch between forward and reverse driving. |
| Sun gear | Sun gear is a set part with planet carrier and internal gear. It transmits transmitted force to primary fixed sheave. It rotates in forward or reverse direction according to activation of either forward clutch or reverse brake. |
| Input shaft | The input shaft is directly connected to forward clutch drum and transmits traction force from torque converter. In shaft center, there are holes for hydraulic distribution to primary pulley and hydraulic distribution for lockup ON/OFF. |
| Primary pulley | It is composed of a pair of pulleys (the groove width is changed freely in the axial direction) and the steel belt (the steel plates are placed continuously and the belt is guided with the multilayer steel rings on both sides). The groove width changes according to wrapping radius of steel belt and pulley from low status to overdrive status continuously with non-step. It is controlled with the oil pressures of primary pulley and secondary pulley. |
| Secondary pulley | |
| Steel belt | |
| Manual shaft | When the manual shaft is in the P position, the parking rod that is linked to the manual shaft rotates the parking pole. When the parking pole rotates, it engages with the parking gear, fixing the parking gear. As a result, the secondary pulley that is integrated with the parking gear is fixed. |
| Parking rod | |
| Parking pawl | |
| Parking gear | |
| Output gear | The deceleration gears are composed of 2 stages: primary deceleration (output gear, idler gear pair) and secondary deceleration (reduction gear, final gear pair). All of these gears are helical gears. |
| Idler gear | |
| Reduction gear | |
| Differential | |
| Torque converter regulator valve | Adjusts the feed pressure to the torque converter to the optimum pressure corresponding to the driving condition. |
| Pressure regulator valve | Adjusts the discharge pressure from the oil pump to the optimum pressure (line pressure) corresponding to the driving condition. |
| Torque converter clutch control valve | Adjusts the torque converter engage and disengage pressures. |
| Shift control valve | Controls the line pressure that is applied to the primary pulley according to the stroke difference between the step motor and primary pulley. |
| Secondary valve | Reduces the line pressure and adjusts the secondary pressure. |
| Clutch regulator valve | Adjusts the clutch operating pressure according to the driving conditions. |
| Manual valve | Distributes the clutch operation pressure to each circuit according to the selector lever position. |
| Select control valve | Engages when selected. Adjusts the forward clutch pressure and reverse brake pressure. |
| Select switch valve | Performs switching control of the torque converter clutch solenoid valve control pressure when lock-up is engaged/disengaged, and when the forward/reverse clutches (forward clutch and reverse brake) are engaged/disengaged. |
| Step motor | Step motor changes step by turning 4 coils ON or OFF according to signal from TCM. By changing step, step motor controls outward flow and inward flow of line pressure to primary pulley, determines the primary pulley position, and controls gear ratio. |
Scheme 7
Note. MDU is applied to vehicle with Integrated Control System. Paddle shifter is applied to NISMO RS models.
Scheme 8
Note. Paddle shifter is applied to NISMO RS models.
DESCRIPTION
When a malfunction is detected in each sensor, switch, solenoid or others, this function provides control to minimize reduction of drivability so that durability of transmission assembly can be acquired.
| DTC | Condition | Vehicle behavior |
|---|---|---|
| P0703 | Start is slow Acceleration is slow | |
| P0705 | Position indicator on combination meter is not displayed Selector shock is large Start is slow Acceleration at high load state is slow Manual mode is not activated Lock-up is not performed | |
| P0710 | Engine coolant temperature when engine starts is 10°C (50°F) or more | Start is slow |
| Engine coolant temperature when engine starts is 10°C (50°F) or less | Start is slow Acceleration is slow Vehicle speed is not increased | |
| Engine coolant temperature when engine starts is -35°C (-31°F) or less | Vehicle speed is not increased | |
| P0715 | Acceleration is slow Re-start is slow after vehicle is stop by strong deceleration Manual mode is not activated Lock-up is not performed | |
| P0720 | Start is slow Acceleration is slow Re-start is slow after vehicle is stop by strong deceleration Manual mode is not activated Lock-up is not performed | |
| P0725 | Lock-up is not performed | |
| P0740 | Selector shock is large Lock-up is not performed | |
| P0744 | Lock-up is not performed | |
| P0746 | A malfunction is detected | Start is slow Acceleration is slow Lock-up is not performed |
| Function is excessively reduced after a malfunction is detected | Start is difficult Drive is difficult Lock-up is not performed | |
| P0778 | Vehicle speed is not increased | |
| P0826 | Manual mode is not activated | |
| P0840 | Start is slow Acceleration is slow | |
| P0841 | Start is slow Acceleration is slow | |
| P0845 | Start is slow Acceleration is slow | |
| P0868 | Start is slow Acceleration is slow | |
| P1701 | Start is slow Acceleration is slow | |
| P1705 | Acceleration is slow Lock-up is not performed | |
| P1709 | Start is slow Acceleration is slow Shift position indicator (P, N) is not displayed, or is displayed with delay. | |
| P1722 | Lock-up is not activated in coast state | |
| P1723 | A malfunction is detected in primary pulley speed sensor side | Acceleration is slow Re-start is slow after vehicle is stop by strong deceleration Manual mode is not activated Lock-up is not performed |
| A malfunction is detected in secondary pulley speed sensor | Start is slow Acceleration is slow Re-start is slow after vehicle is stop by strong deceleration Manual mode is not activated Lock-up is not performed | |
| P1726 | Acceleration is slow | |
| P1740 | Selector shock is large Lock-up is not performed | |
| P1777 | A malfunction is detected in low side (when vehicle is stopped) | Vehicle speed is not increased Lock-up is not performed |
| A malfunction is detected in high side (during driving) | Start is slow Acceleration is slow Lock-up is not performed | |
| U0100 | Start is slow Acceleration is slow Vehicle speed is not increased | |
| U1000 | Start is slow Acceleration is slow Vehicle speed is not increased | |
| U1010 | Start is slow Acceleration is slow Vehicle speed is not increased |
Scheme 9
OIL PRESSURE CONTROL SYSTEM: System Description
The hydraulic control mechanism consists of the oil pump directly driven by the engine, the hydraulic control valve that controls line pressure and transmission, and the input signal line.
Scheme 10
- When an input torque signal equivalent to the engine driving force is transmitted from the ECM to the TCM, the TCM controls the line pressure solenoid valve and secondary pressure solenoid valve.
- Highly accurate line pressure control and secondary pressure control reduces friction for improvement of fuel economy.
Normal Oil Pressure Control
Appropriate line pressure and secondary pressure suitable for driving condition are determined based on the accelerator pedal position, engine speed, primary pulley (input) speed, secondary pulley (output) speed, input torque, stop lamp switch signal, transmission range switch signal, lock-up signal, power voltage, target shift ratio, oil temperature and oil pressure.
Secondary Pressure Feedback Control
In normal oil pressure control and oil pressure control in shifting, highly accurate secondary pressure is determined by detecting the secondary pressure using an oil pressure sensor and by feedback control.
Scheme 11
Note. Paddle shifter is applied to NISMO RS models.
CONTROL SYSTEM: System Description
The TCM senses vehicle operating conditions through various sensors or signals. It always controls the optimum shift position and reduces shifting and lock-up shocks.
INTEGRATED CONTROL SYSTEM: System Description
- TCM receives the NORMAL mode signal, ECO mode signal or SPORT mode signal from the multi display unit through CAN communication.
- TCM sends the recognized control mode to ECM through CAN communication (drive mode select signal).
- With operation on the multi display unit, the mode is changed on the display, but the mode is actually not changed due to CAN communication malfunction.
- When the selector lever is in any position other than D position, the gear shift line is not changed according to changes in the control mode.
SHIFT LOCK SYSTEM: System Description
- The shift lock is the mechanism provided to prevent quick start of a vehicle by incorrect operation of a drive when the selector lever is in P position.
- Selector lever can be shifted from the P position to another position when the following conditions are satisfied. Ignition switch is ON. Stop lamp switch ON (brake pedal is depressed) Press the selector button.
SHIFT LOCK OPERATION AT P POSITION
When brake pedal is not depressed (no selector operation allowed) When the brake pedal is not depressed with the ignition switch ON, the shift lock solenoid (A) is OFF (not energized) and the solenoid rod (B) is extended with spring.
The connecting lock lever (C) is located at the position shown in the figure belowwhen the solenoid rod is extended. It prevents the movement of the detent rod (D). The selector lever cannot be shifted from the P position for this reason.
Scheme 12
When brake pedal is depressed (selector lever operation allowed)
The shift lock solenoid (A) is turned ON (energized) when the brake pedal is depressed with the ignition switch ON. The solenoid rod (B) is compressed with the electromagnetic force. The connecting lock lever (C) rotates when the solenoid rod is compressed. Therefore, the detent rod (D) can be moved. The selector lever can be shifted to other positions for this reason.
Scheme 13
The CVT system has two self-diagnostic systems.
The first is the emission-related on board diagnostic system (OBD-II) performed by the TCM in combination with the ECM. The malfunction is indicated by the MIL (malfunction indicator lamp) and is stored as a DTC in the ECM memory, and the TCM memory.
The second is the TCM original self-diagnosis performed by the TCM. The malfunction is stored in the TCM memory. The detected items are overlapped with OBD-II self-diagnostic items. For detail, refer to " CONSULT FUNCTION ".
The MIL is located on the instrument panel.
Scheme 14
- The MIL will light up when the ignition switch is turned ON without the engine running. This is a bulb check. If the MIL does not light up, refer to " «COMPONENT FUNCTION CHECK»(ref-621379-S07665634812014061000000) ".
- When the engine is started, the MIL should go off. If the MIL remains on, the on board diagnostic system has detected an engine system malfunction.
When a malfunction is detected in each sensor, switch, solenoid or others, this function provides control to minimize reduction of drivability so that durability of transmission assembly can be acquired.
| DTC | Condition | Vehicle behavior |
|---|---|---|
| P0703 | Start is slow Acceleration is slow | |
| P0705 | Position indicator on combination meter is not displayed Selector shock is large Start is slow Acceleration at high load state is slow Manual mode is not activated Lock-up is not performed | |
| P0710 | Engine coolant temperature when engine starts is 10°C (50°F) or more | Start is slow |
| Engine coolant temperature when engine starts is 10°C (50°F) or less | Start is slow Acceleration is slow Vehicle speed is not increased | |
| Engine coolant temperature when engine starts is -35°C (-31°F) or less | Vehicle speed is not increased | |
| P0715 | Acceleration is slow Re-start is slow after vehicle is stop by strong deceleration Manual mode is not activated Lock-up is not performed | |
| P0720 | Start is slow Acceleration is slow Re-start is slow after vehicle is stop by strong deceleration Manual mode is not activated Lock-up is not performed | |
| P0725 | Lock-up is not performed | |
| P0740 | Selector shock is large Lock-up is not performed | |
| P0744 | Lock-up is not performed | |
| P0746 | A malfunction is detected | Start is slow Acceleration is slow Lock-up is not performed |
| Function is excessively reduced after a malfunction is detected | Start is difficult Drive is difficult Lock-up is not performed | |
| P0778 | Vehicle speed is not increased | |
| P0826 | Manual mode is not activated | |
| P0840 | Start is slow Acceleration is slow | |
| P0841 | Start is slow Acceleration is slow | |
| P0845 | Start is slow Acceleration is slow | |
| P0868 | Start is slow Acceleration is slow | |
| P1701 | Start is slow Acceleration is slow | |
| P1705 | Acceleration is slow Lock-up is not performed | |
| P1709 | Start is slow Acceleration is slow Shift position indicator (P, N) is not displayed, or is displayed with delay. | |
| P1722 | Lock-up is not activated in coast state | |
| P1723 | A malfunction is detected in primary pulley speed sensor side | Acceleration is slow Re-start is slow after vehicle is stop by strong deceleration Manual mode is not activated Lock-up is not performed |
| A malfunction is detected in secondary pulley speed sensor | Start is slow Acceleration is slow Re-start is slow after vehicle is stop by strong deceleration Manual mode is not activated Lock-up is not performed | |
| P1726 | Acceleration is slow | |
| P1740 | Selector shock is large Lock-up is not performed | |
| P1777 | A malfunction is detected in low side (when vehicle is stopped) | Vehicle speed is not increased Lock-up is not performed |
| A malfunction is detected in high side (during driving) | Start is slow Acceleration is slow Lock-up is not performed | |
| U0100 | Start is slow Acceleration is slow Vehicle speed is not increased | |
| U1000 | Start is slow Acceleration is slow Vehicle speed is not increased | |
| U1010 | Start is slow Acceleration is slow Vehicle speed is not increased |
When replacing the TCM, perform the following work.
LOADING AND STORING OF CALIBRATION DATA
- The TCM acquires calibration data (individual characteristic value) of each solenoid that is stored in the ROM assembly (in the control valve). This enables the TCM to perform accurate control. After the TCM is replaced, check that the calibration data is correctly loaded and stored.
When replacing the transaxle assembly/control valve, perform the following work.
ERASING, LOADING AND STORING OF CALIBRATION DATA
- The TCM acquires calibration data (individual characteristic value) of each solenoid that is stored in the ROM assembly (in the control valve). This enables the TCM to perform accurate control. For this reason, after the transaxle assembly/control valve is replaced, it is necessary to erase the calibration data previously stored in TCM, to load new calibration data, and to store them.
- The purpose of the test is to determine overall performance of CVT and analyze causes of problems.
- The road test consists of the following three parts
Scheme 15
Scheme 16
- "Check Before Engine Is Started" «CHECK BEFORE ENGINE IS STARTED»(ref-621391-S38655604682014061000000) .
- "Check at Idle" «CHECK AT IDLE»(ref-621391-S00863483952014061000000) .
- "Cruise Test" «CRUISE TEST»(ref-621391-S30498645932014061000000) . Before road test, familiarize yourself with all test procedures and items to check. Perform tests on all items until specified symptom is found. Troubleshoot items the malfunctioning items after road test.
CAN (Controller Area Network) is a serial communication line for real time application. It is an on-vehicle multiplex communication line with high data communication speed and excellent malfunction detection ability. Many electronic control units are equipped onto a vehicle, and each control unit shares information and links with other control units during operation (not independent). In CAN communication, control units are connected with 2 communication lines (CAN-H and CAN-L) allowing a high rate of information transmission with less wiring. Each control unit transmits/receives data but selectively reads required data only.
CAN (Controller Area Network) is a serial communication line for real time application. It is an on-vehicle multiplex communication line with high data communication speed and excellent malfunction detection ability. Many electronic control units are equipped onto a vehicle, and each control unit shares information and links with other control units during operation (not independent). In CAN communication, control units are connected with 2 communication lines (CAN-H and CAN-L) allowing a high rate of information transmission with less wiring. Each control unit transmits/receives data but selectively reads required data only.
BCM detects ON/OFF state of the stop lamp switch and transmits the data to the CVT control unit via CAN communication by converting the data to a signal.
The engine speed signal is transmitted from ECM to TCM by CAN communication line.
This malfunction is detected when the torque converter clutch does not lock-up as instructed by the TCM. This is not only caused by electrical malfunction (circuits open or shorted), but also by mechanical malfunction such as control valve sticking, improper solenoid valve operation, etc.
The line pressure solenoid valve regulates the oil pump discharge pressure to suit the driving condition in response to a signal sent from the TCM.
The secondary pressure solenoid valve regulates the secondary pressure to suit the driving condition in response to a signal sent from the TCM.
Using the engine load (throttle position), the primary pulley revolution speed, and the secondary pulley revolution speed as input signal, TCM changes the operating pressure of the primary pulley and the secondary pulley and changes the groove width of the pulley to control the gear ratio.
The secondary pressure solenoid valve regulates the secondary pressure to suit the driving condition in response to a signal sent from the TCM.
When the power supply to the TCM is cut OFF, for example because the battery is removed, and the self-diagnosis memory function stops, malfunction is detected.
| CAUTION | Immediately after TCM is replaced or after control valve or transaxle assembly is replaced (after TCM initialization is complete), self-diagnosis result of "P1701" may be displayed. In this case, erase self-diagnosis result using CONSULT. After erasing self-diagnosis result, perform DTC P1701 reproduction procedure and check that malfunction is not detected. |
Electric throttle control actuator consists of throttle control motor, accelerator pedal position sensor, throttle position sensor etc. The actuator sends a signal to the ECM, and ECM sends the signal to TCM with CAN communication.
When TCM does not store calibration data (individual characteristic value) of each solenoid valve that is stored in the ROM assembly (in the control valve), a malfunction is detected.
| CAUTION | Immediately after TCM is replaced or after control valve or transaxle assembly is replaced (after TCM initialization is complete), self-diagnosis result of "P1709" may be displayed. In this case, erase self-diagnosis result using CONSULT. After erasing self-diagnosis result, perform DTC P1701 reproduction procedure and check that malfunction is not detected. |
The vehicle speed signal is transmitted from ABS actuator and electric unit (control unit) to TCM by CAN communication line.
The secondary speed sensor detects the revolution of parking gear and generates a pulse signal. The pulse signal is sent to the TCM, which converts it into vehicle speed.
The primary speed sensor detects the primary pulley revolution speed and sends a signal to the TCM.
Electric throttle control actuator consists of throttle control motor, accelerator pedal position sensor, throttle position sensor etc. The actuator sends a signal to the ECM, and ECM sends the signal to TCM with CAN communication.
- The step motor's 4 aspects of ON/OFF change according to the signal from TCM. As a result, the flow of line pressure to primary pulley is changed and pulley ratio is controlled.
- This diagnosis item is detected when electrical system is OK, but mechanical system is NG.
- This diagnosis item is detected when the state of the changing the speed mechanism in unit does not operate normally.
- TCM sends position indicator signals to combination meter by CAN communication line.
- Manual mode switch position is indicated on shift position indicator.
Replace the oil pump fitting bolt and the O-ring if oil leakage or exudes from the oil pump fitting bolt.
Scheme 17
Scheme 18
- Remove Oil pump fitting bolt (1) from transaxle assembly.
- Remove O-ring from oil pump fitting bolt.