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Continuously Variable Transaxle (Cvt) Overhaul: Other Mitsubishi Outlander III

Automatic Trans 4 illustrations ~277 words

TRANSAXLE MODELS

Transaxle modelEngine modelVehicle model
F1CJA-2-A3U4B11GA2W
F1CJA-2-A3T4B11GA2W
W1CJA-2-A3UA4B11GA2W
W1CJA-2-A3TA4B11GA2W

TRANSAXLE MODELS REFERENCE

Scheme 267

Scheme 267: < F1CJA >

Scheme 268

Scheme 268: < W1CJA >

Scheme 269

Scheme 269: SECTIONAL VIEW < TRANSFER >

TRANSFER

ItemN.m
Transfer mounting bolt68 ± 9 (50 ± 7 ft-lb)
Cover mounting bolt12 ± 2 (106 ± 18 in-lb)

FASTENER TIGHTENING SPECIFICATION

SEALANT(S) AND ADHESIVE(S)

Transaxle

ItemSpecified sealant and adhesive
Converter housingLoctite 509

SEALANT AND ADHESIVE SPECIFICATION

Transfer

ItemSpecified sealant and adhesive
Cover3M™ATD Part No. 8660 or equivalent

SEALANT AND ADHESIVE SPECIFICATION

FORM-IN-PLACE GASKET (FIPG)

This transaxle has several areas where the form-in-place gasket (FIPG) is used for sealing. To ensure that the FIPG fully serves its purpose, it is necessary to observe some precautions when applying it. Bead size, continuity and location are of paramount importance.

Too thin a bead could cause leaks. Too thick a bead, on the other hand, could be squeezed out of location, causing blocking or narrowing of fluid passages. To prevent leaks or blocking of passages, therefore, it is absolutely necessary to apply the FIPG evenly without a break, while observing the correct bead size.

FIPG hardens as it reacts with the moisture in the atmospheric air, and it is usually used for sealing metallic flange areas.

CAUTIONWhen re-applying liquid gasket (FIPG), be sure that: Residues of FIPG are cleared from all the ins and outs of parts; Use Mitsubishi genuine parts cleaner (MZ100387) or equivalent to well degrease the FIPG-applied surface. FIPG is correctly applied in accordance with FIPG Application.

Surface Preparation

Thoroughly remove all substances deposited on the FIPG application surface, using a gasket scraper.

Make sure that the FIPG application surfaces is flat and smooth. Also make sure that the surface is free from oils, greases and foreign substances. Do not fail to remove old FIPG that may remain in the fastener fitting holes.

LUBRICANT(S)

Transaxle

ItemSpecified lubricant
CVT fluid application partsDiaQueen CVTF-J1
Vaseline application partsWhite Vaseline (main ingredient: isoparaffinic hydrocarbon)

LUBRICANT SPECIFICATIONS - TRANSAXLE

Transfer

ItemSpecified lubricant
Grease application partsRetinax A
Hypoid gear oil application partsHypoid gear oil API classification GL-5 SAE 80

LUBRICANT SPECIFICATION - TRANSFER

INPUT SHAFT AND INTERNAL GEAR

Check if there is a damage or deformation, and replace if any defect is found.

Scheme 270

Scheme 270: DISASSEMBLY AND ASSEMBLY

Required special tools

  1. MB990810: Side bearing puller
  2. MB990947: Lower arm push arbor
  3. MD999566: Crow
  4. MB990984: Mount bushing lower roll insulator arbor
  5. MD998917: Bearing remover
  6. MD998812: Installer Cap
  7. MD998813: Installer-100
  8. MD998819: Installer adapter (40)