Contents Wiring diagrams Section: Mechanical All sections

Overhaul: Specifications Mitsubishi Outlander I

Mechanical 3 illustrations

FASTENER TIGHTENING SPECIFICATIONS

ITEMSPECIFICATION
Generator and ignition system
Auto-tensioner bracket bolt M1044 ± 10 N.m (33 ± 6 ft-lb)
Auto-tensioner bracket bolt M822 ± 4 N.m (17 ± 2 ft-lb)
Camshaft position sensing cylinder bolt22 ± 4 N.m (17 ± 2 ft-lb)
Camshaft position sensor bolt8.5 ± 0.5 N.m (75 ± 4 in-lb)
Camshaft position sensor support bolt14 ± 1 N.m (124 ± 8 in-lb)
Connector bracket bolt10 ± 1 N.m (89 ± 8 in-lb)
Crankshaft pulley bolt25 ± 4 N.m (19 ± 2 ft-lb)
Generator bolt49 ± 9 N.m (36 ± 6 ft-lb)
Generator pivot nut44 ± 10 N.m (33 ± 6 ft-lb)
Idler pulley bolt79 ± 5 N.m (58 ± 3 ft-lb)
Ignition coil bolt10 ± 2 N.m (87 ± 17 in-lb)
Oil dipstick guide bolt13 ± 1 N.m (115 ± 9 in-lb)
Spark plugs25 ± 5 N.m (19 ± 3 ft-lb)
Water pump pulley bolt8.8 ± 1 N.m (78 ± 8 in-lb)
Exhaust manifold
Engine hanger bolt24 ± 3 N.m (18 ± 1 ft-lb)
Exhaust manifold cover bolt14 ± 1 N.m (124 ± 8 in-lb)
Exhaust manifold cover bolt30 ± 2 N.m (22 ± 2 ft-lb)
Exhaust manifold bracket bolt35 ± 6 N.m (24 ± 4 ft-lb)
Exhaust manifold nut49 ± 5 N.m (36 ± 3 ft-lb)
Timing belt
Auto-tensioner bolt24 ± 2 N.m (18 ± 1 ft-lb)
Camshaft sprocket bolt89 ± 9 N.m (66 ± 6 ft-lb)
Counterbalance shaft sprocket bolt45 ± 3 N.m (33 ± 2 ft-lb)
Crankshaft bolt167 N.m (123 ft-lb)
Crankshaft position sensor bolt11 ± 1 N.m (98 ± 8 in-lb)
Engine support bracket bolt and nut49 ± 5 N.m (36 ± 3 ft-lb)
Generator bracket bolt49 ± 9 N.m (36 ± 6 ft-lb)
Idler pulley bolt35 ± 6 N.m (26 ± 4 ft-lb)
Oil pump sprocket nut54 ± 4 N.m (40 ± 2 ft-lb)
Tensioner "B" bolt19 ± 3 N.m (14 ± 2 ft-lb)
Tensioner arm bolt21 ± 4 N.m (16 ± 2 ft-lb)
Tensioner pulley bolt49 ± 4 N.m (36 ± 3 ft-lb)
Timing belt cover bolt M6 (Bolt, washer assembly)9.0 ± 1.0 N.m (80 ± 8 in-lb)
Timing belt cover bolt M6 (Flange bolt and nut)11 ± 1 N.m (98 ± 8 in-lb)
Timing belt cover bolt M814 ± 1 N.m (124 ± 8 in-lb)
Fuel and emission parts
EGR valve bolt24 ± 3 N.m (18 ± 1 ft-lb)
Injectors and fuel rail bolt11 ± 1 N.m (98 ± 8 in-lb)
Solenoid valve bracket bolt11 ± 1 N.m (98 ± 8 in-lb)
Solenoid valve nut9.0 ± 1.0 N.m (80 ± 8 in-lb)
Throttle body bolt18 ± 3 N.m (159 ± 26 in-lb)
Vacuum pipe and hose bolt9.0 ± 1.0 N.m (80 ± 8 in-lb)
Intake manifold water pump and
Manifold absolute pressure sensor bolt5.0 ± 1.0 N.m (45 ± 8 in-lb)
Engine coolant temperature gauge unit11 ± 1 N.m (98 ± 8 in-lb)
Engine coolant temperature sensor30 ± 9 N.m (22 ± 6 ft-lb)
Engine hanger bolt24 ± 3 N.m (18 ± 1 ft-lb)
Harness bracket bolt11 ± 1 N.m (98 ± 8 in-lb)
Intake manifold bolt24 ± 3 N.m (18 ± 1 ft-lb)
Intake manifold nut20 ± 2 N.m (15 ± 1 ft-lb)
Intake manifold stay bolt31 ± 3 N.m (23 ± 2 ft-lb)
Knock sensor23 ± 2 N.m (17 ± 1 ft-lb)
Oil pressure switch10 ± 2 N.m (89 ± 17 in-lb)
Oil pressure switch19 ± 3 N.m (14 ± 2 ft-lb)
Thermostat housing bolt24 ± 4 N.m (17 ± 3 ft-lb)
Water inlet fitting bolt13 ± 2 N.m (115 ± 17 in-lb)
Water inlet pipe bolt13 ± 2 N.m (115 ± 17 in-lb)
Water outlet fitting bolt13 ± 2 N.m (115 ± 17 in-lb)
Water pump bolt14 ± 1 N.m (124 ± 8 in-lb)
Rocker arms and camshaft
Accumulator body bolt31 ± 3 N.m (23 ± 2 ft-lb)
Oil control valve bolt44 ± 5 N.m (33 ± 3 ft-lb)
PCV valve10 ± 2 N.m (89 ± 17 in-lb)
Rocker arms and rocker arm shaft bolt13 ± 1 N.m (115 ± 8 in-lb)
Rocker arms and rocker arm shaft bolt31 ± 3 N.m (23 ± 2 ft-lb)
Rocker cover bolt3.5 ± 0.5 N.m (31 ± 4 in-lb)
Cylinder head and valves
Cylinder head bolt78 ± 2 N.m (58 ± 1 ft-lb) --> 0 N.m (0 in-lb) --> 20 ± 1 N.m (15 ± 1 ft-lb) --> +90° --> +90°
Oil pan and oil pump
Drain plug39 ± 5 N.m (29 ± 3 ft-lb)
Flange bolt36 ± 3 N.m (27 ± 1 ft-lb)
Front case bolt23 ± 3 N.m (17 ± 2 ft-lb)
Oil filter bracket bolt19 ± 3 N.m (14 ± 2 ft-lb)
Oil filter other than MITSUBISHI genuine filter17 ± 3 N.m (13 ± 1 ft-lb)
Oil filter part number MD35600014 ± 2 N.m (124 ± 17 in-lb)
Oil pan bolt9.0 ± 3.0 N.m (80 ± 26 in-lb)
Oil pressure switch19 ± 1 N.m (14 ± 1 ft-lb)
Oil pump cover bolt17 ± 1 N.m (12 ± 1 ft-lb)
Oil pump cover screw10 ± 2 N.m (89 ± 17 in-lb)
Oil screen bolt19 ± 3 N.m (14 ± 2 ft-lb)
Plug23 ± 3 N.m (17 ± 2 ft-lb)
Relief plug44 ± 5 N.m (33 ± 3 ft-lb)
Transmission stay bolt22 ± 4 N.m (17 ± 2 ft-lb)
Piston and connecting rod
Connecting rod cap nut20 ± 2 N.m (15 ± 1 ft-lb) --> +90° to 94°
Crankshaft and cylinder block
Bearing cap bolt25 ± 2 N.m (18 ± 1 ft-lb) --> +90° to 94°
Bell housing cover bolt9.0 ± 1.0 N.m (80 ± 8 in-lb)
Flywheel bolt (M/T)132 ± 5 N.m (98 ± 3 ft-lb)
Drive plate bolt (A/T)132 ± 5 N.m (98 ± 3 ft-lb)
Oil seal case bolt11 ± 1 N.m (98 ± 8 in-lb)
Rear plate bolt11 ± 1 N.m (98 ± 8 in-lb)

FASTENER TIGHTENING SPECIFICATIONS

GENERAL SPECIFICATIONS

DESCRIPTIONSPECIFICATION
TypeIn-line OHV, SOHC
Number of cylinders4
Combustion chamberPent roof type
Total displacement cm 3 (cu. in)2,378 (145.1)
Cylinder bore mm (in)87 (3.43)
Piston stroke mm (in)100 (3.94)
Compression ratio9.5
Valve timingIntake valveOpens (BTDC)6° < Low speed cam A >
6° < Low speed cam B >
20° < High speed cam >
Closes (ABDC)38° < Low speed cam A >
38° < Low speed cam B >
72° < High speed cam >
Exhaust valveOpens (BBDC)60°
Closes (ATDC)16°
Lubrication systemPressure feed, full-flow filtration
Oil pump typeInvolute gear type

General Specifications Chart

Scheme 138

Scheme 138: SERVICE SPECIFICATIONS

Scheme 139

Scheme 139

Scheme 140

Scheme 140