Repair manual
Wiring diagrams
Mitsubishi Outlander I Repair Manual
Step-by-step repair and maintenance instructions for the Mitsubishi Outlander I (2002–2009): removal, installation, adjustment, diagnostics and parameter checks with illustrations.
70sections
525articles
ENManual language
- DIAGNOSTIC TROUBLESHOOTING STRATEGY
- HOW TO CONNECT THE SCAN TOOL (MUT-III).
- HOW TO READ AND ERASE DIAGNOSTIC TROUBLE CODES
- DIAGNOSTIC TROUBLE CODE CHART
- DIAGNOSIS
- DTC SET CONDITIONS
- TROUBLESHOOTING HINTS (The most likely causes for this code to be set are:)
- TROUBLESHOOTING HINTS (The most likely causes for this case:)
- TROUBLESHOOTING HINTS
- ON-VEHICLE SERVICE
- SERVICE PROCEDURES
- STANDARD VALUE
- LIMIT
- REFERENCE VALUE
- DANGER, WARNING, AND CAUTION
- VERIFY THE COMPLAINT
- DETERMINE POSSIBLE CAUSES
- FIND THE PROBLEM
- REPAIR THE PROBLEM
- VERIFY THE REPAIR
- MEASURES TO TAKE AFTER REPLACING THE ECU
- CONNECTOR MEASUREMENT SERVICE POINTS
- HOW TO COPE WITH INTERMITTENT MALFUNCTIONS
- TO COPE WITH INTERMITTENT MALFUNCTION
- SIMULATION TESTS
- TIRE AND LOADING INFORMATION PLACARD
- VEHICLE SAFETY CERTIFICATION LABEL
- ENGINE MODEL STAMPING
- THEFT PROTECTION
- SUPPLEMENTAL RESTRAINT SYSTEM (SRS)
- WRITING PROCEDURE
- INITIALIZATION PROCEDURE FOR LEARNING VALUE IN MFI ENGINE
- INITIALIZATION PROCEDURE
- PURPOSE
- LEARNING PROCEDURE
- SERVICING ELECTRICAL SYSTEM
- VEHICLE WASHING
- FRONT TOWING PICKUP < FWD >
- REAR TOWING PICKUP < FWD >
- TOWING WHEN KEYS ARE NOT AVAILABLE
- SAFETY PRECAUTIONS
- POST TYPE
- SEVERE SERVICE
- ENGINE OIL
- LUBRICANTS AND GREASES
- FUEL USAGE STATEMENT
- GASOLINE CONTAINING ALCOHOL
- GASOLINE CONTAINING METHYL TERTIARY BUTYL ETHER (MTBE)
- MATERIALS ADDED TO FUEL
- OIL VISCOSITY
- COOLANT
- 1. FUEL SYSTEM (TANK, PIPE LINE AND CONNECTION, AND FUEL TANK FILLER TUBE CAP) (CHECK FOR LEAKS)
- 2. FUEL HOSES (CHECK CONDITION)
- 4. EVAPORATIVE EMISSION SYSTEM (EXCEPT EVAPORATIVE EMISSION CANISTER) (CHECK FOR CLOGGING)
- 8. DRIVE BELT (FOR GENERATOR, WATER PUMP, POWER STEERING OIL PUMP) (CHECK CONDITION)
- 9. EXHAUST SYSTEM (CONNECTIONS PORTION OF MUFFLER, MUFFLER PIPES AND CONVERTER HEAT SHIELDS) (CHECK AND SERVICE AS REQUIRED)
- Engine Oil Filter Selection
- 15. ENGINE COOLANT (CHANGE)
- Chang Coolant
- 19. BRAKE HOSES (CHECK FOR DETERIORATION OR LEAKS)
- Rear differential Oil Check
- SRS warning light check
- SRS component visual check
- Side impact sensors
- SRS air bag control unit (SRS-ECU)
- Air bag module, Steering wheel and Clock spring
- Seat belt with pre-tensioner
- 25. TIRES (ROTATE)
- BATTERY VISUAL INSPECTION (1)
- BATTERY VISUAL INSPECTION (2)
- BATTERY TESTING PROCEDURE
- LOAD TEST CHART
- LOAD TEST RATE CHART
- IGNITION SWITCH DIAGNOSIS
- IMMOBILIZER SYSTEM DIAGNOSTIC TROUBLESHOOTING STRATEGY
- HOW TO CONNECT SCAN TOOL (MUT-III)
- HOW TO READ AND ERASE DIAGNOSTIC TROUBLE CODES
- DIAGNOSTIC TROUBLE CODE CHART
- DTC SET CONDITION
- TROUBLESHOOTING HINTS
- DIAGNOSIS PROCEDURE
- SYMPTOM CHART
- Registration with scan tool MB991958
- Registration of additional keys with the scan tool
- Registration of additional key(s) without using the scan tool
- Registration of additional keys without using the scan tool
- TROUBLESHOOTING STRATEGY
- DIAGNOSIS
- FRONT COMBINATION LIGHT DIAGNOSIS
- FOG LIGHT DIAGNOSIS
- REAR COMBINATION LIGHT DIAGNOSIS
- LIGHTING SYSTEM DIAGNOSIS
- HORN DIAGNOSIS < VEHICLE WITH KEYLESS ENTRY SYSTEM >
- INSPECTION PROCEDURE 7: Mixed with Noise, Only at Night (AM).
- SPEAKER TEST
- REAR WINDOW DEFOGGER DIAGNOSIS
- TRANSAXLE
- CHECK "N" RANGE LIGHT
- HOW TO READ DATA LIST
- HOW TO INITIALIZE A/T LEARNING VALUE
- FAIL-SAFE/BACKUP FUNCTION
- HYDRAULIC PRESSURE TESTS
- MONITOR EXECUTION
- MONITOR EXECUTION CONDITIONS (OTHER MONITOR AND SENSOR)
- Check Conditions
- Judgement Criteria
- OBD-II DRIVE CYCLE PATTERN
- Check Conditions, Judgement Criteria
- TRANSMISSION RANGE SWITCH SYSTEM CIRCUIT
- SOLENOID VALVE SYSTEM CIRCUIT
- COMMENT
- A/T CONTROL COMPONENT LAYOUT
- OIL COOLER FLOW CHECK
- CRANKSHAFT POSITION SENSOR CHECK
- TRANSMISSION RANGE SWITCH CHECK
- STOPLIGHT SWITCH CHECK
- SELECT SWITCH CHECK
- SHIFT SWITCH (UP) CHECK
- SHIFT SWITCH (DOWN) CHECK
- A/T DIAGNOSTIC TROUBLESHOOTING STRATEGY
- ON-BOARD DIAGNOSTICS
- HOW TO CONNECT THE SCAN TOOL (MUT-III)
- HOW TO READ AND ERASE DIAGNOSTIC TROUBLE CODES
- HOW TO PERFORM ACTUATOR TEST
- ROAD TEST
- DIAGNOSTIC TROUBLE CODE CHART
- TROUBLESHOOTING HINTS (THE MOST LIKELY CAUSES FOR THIS CODE TO BE SET ARE:) — Part 1
- TROUBLESHOOTING HINTS (THE MOST LIKELY CAUSES FOR THIS CODE TO BE SET ARE:) — Part 2
- DIAGNOSTIC TROUBLE CODES SET CONDITIONS — Part 1
- DIAGNOSTIC TROUBLE CODES SET CONDITIONS — Part 2
- DIAGNOSTIC TROUBLE CODES SET CONDITIONS — Part 3
- MONITOR EXECUTION < DIAGNOSTIC TROUBLE CODES 41 (P0731) >
- MONITOR EXECUTION CONDITIONS (OTHER MONITOR AND SENSOR) < DIAGNOSTIC TROUBLE CODES 41 (P0731) >
- OBD-II DRIVE CYCLE PATTERN < DIAGNOSTIC TROUBLE CODES 41 (P0731) >
- MONITOR EXECUTION < DIAGNOSTIC TROUBLE CODES 42 (P0732) >
- MONITOR EXECUTION CONDITIONS (OTHER MONITOR AND SENSOR) < DIAGNOSTIC TROUBLE CODES 42 (P0732) >
- OBD-II DRIVE CYCLE PATTERN < DIAGNOSTIC TROUBLE CODES 42 (P0732) >
- MONITOR EXECUTION < DIAGNOSTIC TROUBLE CODES 43 (P0733) >
- MONITOR EXECUTION CONDITIONS (OTHER MONITOR AND SENSOR) < DIAGNOSTIC TROUBLE CODES 43 (P0733) >
- OBD-II DRIVE CYCLE PATTERN < DIAGNOSTIC TROUBLE CODES 43 (P0733) >
- MONITOR EXECUTION < DIAGNOSTIC TROUBLE CODES 44 (P0734) >
- MONITOR EXECUTION CONDITIONS (OTHER MONITOR AND SENSOR) < DIAGNOSTIC TROUBLE CODES 44 (P0734) >
- OBD-II DRIVE CYCLE PATTERN < DIAGNOSTIC TROUBLE CODES 44 (P0734) >
- MONITOR EXECUTION < DIAGNOSTIC TROUBLE CODES 46 (P0736) >
- MONITOR EXECUTION CONDITIONS (OTHER MONITOR AND SENSOR) < DIAGNOSTIC TROUBLE CODES 46 (P0736) >
- OBD-II DRIVE CYCLE PATTERN < DIAGNOSTIC TROUBLE CODES 46 (P0736) >
- TROUBLESHOOTING HINTS (THE MOST LIKELY CAUSES FOR THIS CASE:)
- TROUBLESHOOTING HINTS (THE MOST LIKELY CAUSES FOR THIS CODE TO BE SET:) — Part 1
- TROUBLESHOOTING HINTS (THE MOST LIKELY CAUSES FOR THIS CODE TO BE SET:) — Part 2
- A/T KEY INTERLOCK AND SHIFT LOCK MECHANISMS DIAGNOSTIC TROUBLESHOOTING STRATEGY
- TROUBLESHOOTING HINTS
- Engine Performance Diagnostic Routine Outline - General Information
- Engine Performance Safety Precautions
- Parasitic Load Explanation & Test Procedures - General Information 2
- Waveforms - Injector Pattern Tutorial - General Information 2
- Electrostatic Discharge Warning - General Information
- State Emission Standards - Diesel
- REMOVAL AND INSTALLATION
- << A >> DRIVE BELT REMOVAL
- << B >> POWER STEERING OIL PUMP AND BRACKET ASSEMBLY REMOVAL
- << C >> A/C COMPRESSOR AND CLUTCH ASSEMBLY REMOVAL
- << G >> ENGINE ASSEMBLY REMOVAL
- >> A << ENGINE ASSEMBLY INSTALLATION
- >> C << SELF-LOCKING NUTS < A/T > INSTALLATION
- >> E << FUEL HIGH-PRESSURE HOSE INSTALLATION
- << B >> EXHAUST ROCKER ARM AND SHAFT ASSEMBLY/INLET ROCKER ARM AND SHAFT ASSEMBLY REMOVAL
- << C >> VALVE SPRING RETAINER LOCKS REMOVAL
- >> B << EXHAUST VALVE SPRINGS/INLET VALVE SPRINGS INSTALLATION
- >> C << VALVE SPRING RETAINER LOCKS INSTALLATION
- >> D << CAMSHAFT INSTALLATION
- >> K << O-RING/ENGINE OIL CONTROL VALVE INSTALLATION
- >> B << ENGINE OIL PAN DRAIN PLUG GASKET INSTALLATION
- >> C << ENGINE OIL PAN DRAIN PLUG GASKET INSTALLATION
- >> D << TRANSAXLE HOUSING FRONT LOWER COVER STAY INSTALLATION
- << A >> TRANSAXLE ASSEMBLY REMOVAL
- << A >> CAMSHAFT SPROCKET REMOVAL
- << D >> CYLINDER HEAD BOLTS REMOVAL
- >> A << CYLINDER HEAD GASKET INSTALLATION
- >> C << FUEL HIGH-PRESSURE HOSE INSTALLATION
- << A >> VALVE TIMING BELT REMOVAL
- << C >> BALANCER TIMING BELT REMOVAL
- >> E << TIMING BELT TENSIONER PULLEY INSTALLATION
- << A >> SPARK PLUG REMOVAL
- << B >> CAMSHAFT POSITION SENSING CYLINDER REMOVAL
- >> B << CAMSHAFT POSITION SENSOR SUPPORT INSTALLATION
- >> C << SPARK PLUG INSTALLATION
- << A >> TIMING BELT REMOVAL
- << B >> OIL PUMP SPROCKET REMOVAL
- << D >> CRANKSHAFT SPROCKET REMOVAL
- << E >> TIMING BELT "B" REMOVAL
- << F >> COUNTERBALANCE SHAFT SPROCKET REMOVAL
- << G >> CRANKSHAFT SPROCKET "B" REMOVAL
- << H >> CAMSHAFT SPROCKET REMOVAL
- >> B << ENGINE SUPPORT BRACKET INSTALLATION
- >> C << CRANKSHAFT SPROCKET "B" INSTALLATION
- >> D << SPACER INSTALLATION
- >> I << AUTO-TENSIONER INSTALLATION
- >> J << TENSIONER PULLEY INSTALLATION
- >> A << EGR VALVE INSTALLATION
- >> B << INJECTORS INSTALLATION
- >> C << THROTTLE BODY GASKET INSTALLATION
- << A >> OIL PRESSURE SWITCH REMOVAL
- >> F << THERMOSTAT INSTALLATION
- >> I << WATER INLET PIPE/O-RING INSTALLATION
- << A >> ROCKER ARMS AND ROCKER ARM SHAFT REMOVAL
- >> A << ADJUSTING SCREW INSTALLATION
- >> C << CAMSHAFT OIL SEAL INSTALLATION
- << A >> CYLINDER HEAD BOLTS REMOVAL
- << B >> RETAINER LOCK REMOVAL
- >> A << VALVE STEM SEAL INSTALLATION
- >> B << VALVE SPRING INSTALLATION
- >> C << RETAINER LOCK INSTALLATION
- << A >> OIL PAN LOWER REMOVAL < 4WD >
- << D >> PLUG REMOVAL
- << F >> COUNTERBALANCE SHAFT FRONT BEARING REMOVAL
- >> D << COUNTERBALANCE SHAFT OIL SEAL INSTALLATION
- >> E << OIL PUMP OIL SEAL INSTALLATION
- >> F << CRANKSHAFT FRONT OIL SEAL INSTALLATION
- >> G << OIL PUMP DRIVEN GEAR/OIL PUMP DRIVE GEAR INSTALLATION
- >> J << PLUG INSTALLATION
- >> M << DRAIN PLUG GASKET INSTALLATION
- << A >> CONNECTING ROD CAP REMOVAL
- << B >> PISTON PIN REMOVAL
- REMOVAL AND INSTALLATION
- >> A << CRANKSHAFT THRUST BEARING INSTALLATION
- >> B << CRANKSHAFT BEARING INSTALLATION
- >> D << OIL SEAL INSTALLATION
- << D >> INPUT SHAFT AND OUTPUT SHAFT REMOVAL
- >>A<< OUTPUT SHAFT/INPUT SHAFT INSTALLATION
- >>E<< TRANSAXLE CASE INSTALLATION
- >>G<< UNDER COVER INSTALLATION
- >>H<< CONTROL HOUSING INSTALLATION
- << B >> THRUST PLATE STOPPER REMOVAL
- >>A<< OIL SEAL INSTALLATION
- >>D<< SYNCHRONIZER SPRING INSTALLATION
- >>E<< SYNCHRONIZER RING INSTALLATION
- >>K<< THRUST PLATE STOPPER INSTALLATION
- >>K<< 5TH SPEED GEAR SLEEVE INSTALLATION
- >>L<< SYNCHRONIZER SPRING INSTALLATION
- >>M<< SYNCHRONIZER RING INSTALLATION
- >>A<< DUST COVER AND SELECT LEVER BUSHING INSTALLATION
- << A >> LOCK PIN REMOVAL
- << A >> NEEDLE BEARING INSTALLATION
- >>B<< OIL SEAL INSTALLATION
- >>D<< SPRING PIN INSTALLATION
- >>E<< LOCK PIN INSTALLATION
- << A >> OUTER RACE REMOVAL
- >>B<< LOCK PIN INSTALLATION
- >>C<< TAPER ROLLER BEARING INSTALLATION
- >>A<< TAPER ROLLER BEARING INSTALLATION
- >>B<< TAPER ROLLER BEARING INSTALLATION
- >>A<< O-RING INSTALLATION
- WARNING/CAUTION LABELS
- PASSENGER'S SEAT BELT WARNING LIGHT
- PASSENGER'S AIR BAG OFF INDICATOR LIGHT
- SRS AIR BAG SPECIAL CONNECTOR
- SQUIB CIRCUIT CONNECTOR LOCK SWITCH
- CIRCUIT DIAGRAM
- DATA LIST REFERENCE TABLE
- FAIL-SAFE FUNCTION
- SRS-ECU MEMORY CHECK
- WHEN FRONT AIR BAGS DEPLOY IN A COLLISION.
- WHEN SIDE AIR BAGS DEPLOY IN A COLLISION.
- WHEN AIR BAGS DO NOT DEPLOY IN LOW-SPEED COLLISION.
- Seat belt with pre-tensioner
- INDIVIDUAL COMPONENT SERVICE
- ACCURACY CHECK OF OCCUPANT CLASSIFICATION SENSOR
- << A >>NEGATIVE (-) BATTERY CABLE DISCONNECTION
- << A >> NEGATIVE (-) BATTERY CABLE DISCONNECTION
- < Side-airbag module >
- AIR BAG MODULE CHECK
- CLOCK SPRING CHECK
- >> B << PRE-TENSIONER CONNECTOR CONNECTION
- SEAT BELT WITH PRE-TENSIONER CHECK
- AIR BAG MODULE AND SEAT BELT PRE-TENSIONER DISPOSAL PROCEDURES
- UNDEPLOYED AIR BAG MODULE DISPOSAL
- DEPLOYMENT OUTSIDE THE VEHICLE < AIR BAG MODULE (DRIVER'S SIDE) >
- DEPLOYMENT OUTSIDE THE VEHICLE < AIR BAG MODULE (FRONT PASSENGER'S SIDE) >
- DEPLOYMENT OUTSIDE VEHICLE < SIDE-AIRBAG MODULE >
- DEPLOYMENT OUTSIDE THE VEHICLE < SEAT BELT PRE-TENSIONER >
- DEPLOYED AIR BAG MODULE AND OPERATED SEAT BELT PRE-TENSIONER DISPOSAL
- ON-BOARD DIAGNOSTIC/SRS WARNING LIGHT FUNCTION
- TROUBLESHOOTING STRATEGY
- HOW TO CONNECT THE SCAN TOOL (MUT-III)
- HOW TO READ AND ERASE DIAGNOSTIC TROUBLE CODES
- DIAGNOSTIC TROUBLE CODE CHART
- DIAGNOSTIC TROUBLE CODES SET CONDITIONS
- TROUBLESHOOTING HINTS
- DIAGNOSIS — Part 1
- DIAGNOSIS — Part 2
- DIAGNOSIS — Part 3
- TROUBLESHOOTING HITS — Part 1
- TROUBLESHOOTING HITS — Part 2
- TROUBLESHOOTING HITS — Part 3
- TROUBLE JUDGMENT — Part 1
- TROUBLE JUDGMENT — Part 2
- TROUBLE SYMPTOM CHART
- ACTUATOR TEST REFERENCE TABLE
- ACCURACY TESTING OF OCCUPANT CLASSIFICATION SENSOR
- POST-COLLISION DIAGNOSIS
- >> A << PRE-INSTALLATION INSPECTION
- INSPECTION
- < When the seat assembly is replaced >
- < When the seat adjuster assembly or parts of the seat are replaced >
- REMOVAL AND INSTALLATION
- >> B << FRONT IMPACT SENSOR INSTALLATION
- >> A << SRS-ECU INSTALLATION
- << B >>COVER REMOVAL
- << C >> CONNECTOR (FOR AIR BAG MODULE) REMOVAL
- << D >> AIR BAG MODULE ASSEMBLY REMOVAL
- << E >> STEERING WHEEL REMOVAL
- << F >> CLOCK SPRING REMOVAL
- << G >> AIR BAG MODULE REMOVAL (FRONT PASSENGER'S SIDE)
- >> B << CLOCK SPRING INSTALLATION
- >> C << STEERING WHEEL/AIR BAG MODULE ASSEMBLY INSTALLATION
- >> B << SIDE IMPACT SENSOR INSTALLATION
- >> B << SEAT SLIDE SENSOR INSTALLATION