Emission Control - Lancer Evolution Mitsubishi Lancer Evolution X

GENERAL INFORMATION

The emission control system consists of the following subsystems

1. Positive crankcase ventilation (PCV) system
2. Evaporative emission system
3. Exhaust emission control system

SERVICE SPECIFICATIONS

STANDARD VALUE REFERENCE

DIAGNOSIS

SYMPTOM CHART

SPECIAL TOOL

SPECIAL TOOL REFERENCE Tool Tool number and name Supersession Application MB995061 Purge flow indicator MLR6890A Part of MIT280220 Inspection of purge control system

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VACUUM HOSE INSTALLATION

1. When connecting the vacuum hoses, they should be securely inserted onto the nipples.
2. Connect the hoses correctly, using the VACUUM HOSE ROUTING diagram as a guide.

VACUUM HOSE CHECK

1. Using the VACUUM HOSE ROUTING diagram as a guide, check that the vacuum hoses are correctly connected.
2. Check the connection condition of the vacuum hoses which can be removed, loosened, clogged possibly. And then check whether there are no folded and damaged vacuum hoses.

GENERAL INFORMATION (POSITIVE CRANKCASE VENTILATION SYSTEM)

The positive crankcase ventilation (PCV) system prevents the escape of blow-by gases from inside the crankcase into the atmosphere. Fresh air is sent from the air cleaner into the crankcase through the breather hose to be mixed with the blow-by gas inside the crankcase.

The blow-by gas inside the crankcase is drawn into the intake manifold through the PCV valve.

The PCV valve is designed to lift the plunger according to the intake manifold vacuum so as to regulate the flow of blow-by gas properly.

In other words, the blow-by gas flow is regulated during low load engine operation to maintain engine stability, while the flow is increased during high load operation to improve the ventilation performance.

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1. Remove the ventilation hose from the positive crankcase ventilation (PCV) valve.
2. Remove the PCV valve from the rocker cover.
3. Reinstall the PCV valve at the ventilation hose.
4. Start the engine and run at idle.
5. Place a finger at the opening of the PCV valve and check that vacuum of the intake manifold is felt. NOTE: At this moment, the plunger in the PCV valve moves back and forth.
6. If vacuum is not felt, clean the PCV valve or replace it.
7. Apply a small amount of new engine oil to the O-ring on the PCV valve, and tighten to the specified torque. Standard value: 2.5 ± 0.4 N.m (22 ± 3 in-lb)

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1. Remove the ventilation hose from the positive crankcase ventilation (PCV) valve.
2. Remove the PCV valve from the rocker cover.
3. Hold the PCV valve with the vacuum side down. Insert a thin rod, and using light pressure, depress the end of the PCV valve spring by 5 - 10 mm (0.2 - 0.3 inch). Release pressure on the rod to see if the PCV valve spring will lift the rod to its original position.
4. If the rod returns quickly to its original position, the PCV valve is OK. If the stick does not return quickly, clean or replace the PCV valve.
5. Apply a small amount of new engine oil to the O-ring on the PCV valve, and tighten to the specified torque. Standard value: 2.5 ± 0.4 N.m (22 ± 3 in-lb)

GENERAL INFORMATION (EVAPORATIVE EMISSION SYSTEM)

The evaporative emission (EVAP) system prevents fuel vapors generated in the fuel tank from escaping into the atmosphere.

Fuel vapors from the fuel tank flow through the vapor pipe/hose to be stored temporarily in the EVAP canister.

When the vehicle is in operation, fuel vapors stored in the EVAP canister flow through the EVAP purge solenoid, purge port and intake manifold plenum to the combustion chamber.

When the engine coolant temperature is low or when the intake air quantity is small (when the engine is at idle, for example), the engine control module (ECM) brings the EVAP purge solenoid into the OFF state to shut off the fuel vapor flow to the intake manifold plenum. This ensures driveability when the engine is cold or running under low load and also stabilizes the emission level.

An EVAP ventilation solenoid is provided between the EVAP canister and atmosphere to monitor for OBD-II EVAP leaks. This solenoid is normally OFF. However, it turns ON when monitoring for OBD-II EVAP leaks and shuts off the atmosphere flow to the EVAP canister. Then the fuel tank differential pressure sensor monitors the fuel vapor pressure to detect OBD-II EVAP leaks.

When the fuel tank inner pressure increases due to the fuel supply, air is released to the atmosphere from the fuel tank through the EVAP canister and air filter. When the inner pressure of the fuel tank decreases, air is supplied to the fuel tank through the air filter and EVAP canister.

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Required Special Tool

1. MB995061: Purge Flow Indicator

1. Disconnect the purge hose from the evaporative emission (EVAP) purge solenoid, and connect special tool MB995061 between the EVAP purge solenoid and the purge hose.
2. Before inspection and adjustment, set the vehicle in the following conditions: Engine coolant temperature: 80 - 95°C (176 - 203°F) Lights, electric cooling fan and accessories: OFF Transaxle: Neutral (P range on vehicles with TC-SST)
3. Run the engine at idle for more than four minutes.
4. Check the purge flow volume when engine is revved suddenly several times. Standard value: Momentarily 20 cm 3 /s (2.5 SCFH) or more.
5. If the purge flow volume is less than the standard value, check it again with the vacuum hose disconnected from the EVAP canister. If the purge flow volume is less than the standard value, check the vacuum port and the vacuum hose for clogging. Also check the EVAP purge solenoid. If the purge flow volume is at the standard value, with the EVAP canister disconnected, replace the EVAP canister.

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1. Disconnect the vacuum hose (black, black with red paint mark) from the evaporative emission (EVAP) purge solenoid. NOTE: When disconnecting the vacuum hose, always place an identification mark so that it can be reconnected at its original position.
2. Disconnect the harness connector.
3. Connect a hand vacuum pump to nipple (A) of the EVAP purge solenoid (refer to the illustration at left).
4. As described in the chart below, check airtightness by applying a vacuum with voltage applied directly from the battery to the EVAP purge solenoid valve and without applying voltage. JUMPER WIRE SPECIFICATION Jumper wire Nipple "B" state Normal state Connected Opened Negative pressure leaks Closed Negative pressure maintained Disconnected Opened Negative pressure maintained
5. Measure the resistance between the terminals of the EVAP purge solenoid. Standard value: 22 - 26 ohms [at 20°C (68°F)]
6. Replace the solenoid if resistance is out of specification.

MASS AIRFLOW SENSOR CHECK

To inspect the sensor, refer to DIAGNOSTIC TROUBLE CODE CHART .

INTAKE AIR TEMPERATURE SENSOR 1 CHECK

To inspect the sensor, refer to DIAGNOSTIC TROUBLE CODE CHART .

ENGINE COOLANT TEMPERATURE SENSOR CHECK

To inspect the sensor, refer to DIAGNOSTIC TROUBLE CODE CHART .

THROTTLE POSITION SENSOR CHECK

To inspect the sensor, refer to DIAGNOSTIC TROUBLE CODE CHART .

CRANKSHAFT POSITION SENSOR CHECK

To inspect the sensor, refer to DIAGNOSTIC TROUBLE CODE CHART .

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1. Connect a hand vacuum pump to nipple (A) of the evaporative emission canister and evaporative emission ventilation solenoid assembly.
2. Connect a plug to nipple (B) of the evaporative emission canister and evaporative emission ventilation solenoid assembly.
3. Check air tightness by applying a vacuum with voltage applied directly from the battery to the evaporative emission ventilation solenoid and without applying voltage. VOLTAGE SPECIFICATION Battery voltage Normal condition Applied Vacuum maintained Not applied Vacuum leaks
4. Measure the resistance between the terminals of the solenoid. Standard value: 17 - 21 ohms [at 20°C (68°F)]

REMOVAL AND INSTALLATION

Refer to EXHAUST PIPE AND MAIN MUFFLER .

See also:
• DIAGNOSTIC TROUBLE CODE CHART
• EXHAUST PIPE AND MAIN MUFFLER