Contents Section: Removal & Installation All sections

Engine Emission Control - (hybrid) Mercury Mariner II рестайлинг

Removal & Installation 3 illustrations ~518 words

Material Specifications

ItemSpecificationFill Capacity
Motorcraft Metal Surface Prep ZC-31-A

MATERIAL SPECIFICATIONS

Torque Specifications

DescriptionNm
Coolant outlet adapter bolts10
Crankcase vent oil separator bolts10
EGR valve bolts20

TORQUE SPECIFICATIONS

Note. Do not permanently remove or render inoperative any part of the vehicle emission control system including related hardware. Failure to comply may violate applicable state and federal law.

Note. The vehicle emission vacuum routing diagrams are contained in the Description and Operation subsection of the Evaporative Emissions service information. Refer to EVAPORATIVE EMISSIONS - HYBRID article.

The engine emission control system consists of the

  1. EGR system.
  2. PCV system.

EGR System

The EGR system returns a small amount of exhaust gas into the intake manifold. This reduces the overall combustion temperature. Cooler combustion temperatures provide a significant reduction of the Nitrogen Oxides (NOx) in the exhaust emissions.

The engine incorporates a stepper motor-controlled EGR valve which receives its signal from the PCM. Engine coolant is used to cool the EGR valve. The EGR valve and stepper motor are serviced as an assembly.

The amount of recirculated exhaust gas depends on

  1. engine rpm.
  2. intake manifold vacuum.
  3. exhaust backpressure.
  4. engine coolant temperature.
  5. throttle position.

PCV System

The PCV system uses intake manifold vacuum to ventilate blow-by vapors from the crankcase and return the vapors to the intake manifold for combustion. The PCV valve varies the amount of blow-by vapors returned to the intake manifold based on available engine vacuum. The PCV valve also prevents the entry of combustion backfiring into the crankcase. The PCV valve is serviced as part of the crankcase vent oil separator.

Refer to the INTRODUCTION article.

ItemSpecification
Motorcraft Metal Surface Prep ZC-31-A

MATERIAL SPECIFICATIONS

Scheme 71

Scheme 71: Coolant Outlet
ItemPart NumberDescription
18260Upper radiator hose
2W527212Upper radiator hose clamp
38A582Coolant bypass hose
4W525958Coolant bypass hose clamp
58K556Coolant outlet
68255Coolant outlet gasket
7W500015Coolant outlet bolt (4 required)
8W527362Heater hose clamp
918K580Heater hose

ITEM DESCRIPTION

Scheme 72

Scheme 72: EGR Valve
ItemPart NumberDescription
1EGR valve coolant hose (part of 18C266)
2W527382EGR valve coolant hose clamp
39D476EGR valve gasket
49D475EGR valve
5W500225EGR valve bolt (2 required)
614A464EGR valve electrical connector

ITEM DESCRIPTION

Removal and Installation

  1. Drain the cooling system. For additional information, refer to «ENGINE COOLING - HYBRID»(/mercury/mariner/ii-2011-2011/remont/cooling-system-mechanical/#engine-cooling-hybrid) article.
  2. Remove the Air Cleaner (ACL) outlet pipe. For additional information, refer to «INTAKE AIR DISTRIBUTION AND FILTERING - HYBRID»(/mercury/mariner/ii-2011-2011/remont/removal-installation/#intake-air-distribution-and-filtering-hybrid) article.
  3. Release the clamp and remove the upper radiator hose from the coolant outlet.
  4. Release the clamp and remove the coolant bypass hose from the coolant outlet.
  5. Release the clamp and remove the heater hose from the coolant outlet.
  6. Remove the 4 bolts and the coolant outlet and gasket. To install, tighten to 10 Nm (89 lb-in).
  7. Disconnect the EGR valve electrical connector.
  8. Release the clamp and remove the coolant hose from the EGR valve.
  9. Remove the 2 bolts and the EGR valve. To install, tighten to 20 Nm (177 lb-in).
  10. Remove and discard the EGR valve gasket. Clean and inspect the EGR gasket mating surfaces.
  11. To install, reverse the removal procedure.
  12. Fill and bleed the cooling system. For additional information, refer to «ENGINE COOLING - HYBRID»(/mercury/mariner/ii-2011-2011/remont/cooling-system-mechanical/#engine-cooling-hybrid) article.

Scheme 73

Scheme 73: Removal and Installation
ItemPart NumberDescription
1W500214Crankcase vent oil separator bolt (8 required)
26A785Crankcase vent oil separator
3Coolant bypass hose clip (part of 6A785)
46B752Crankcase vent oil separator gasket
58548Coolant bypass hose

ITEM DESCRIPTION

  1. Remove the intake manifold. For additional information, refer to «ENGINE MECHANICAL - 2.5L HYBRID»(/mercury/mariner/ii-2011-2011/remont/mechanical/#engine-mechanical-25l-hybrid) article.
  2. Release the coolant bypass hose from the clip.
  3. Remove the 8 bolts, the crankcase vent oil separator and gasket. To install, tighten to 10 Nm (89 lb-in).
  4. To install, reverse the removal procedure.
  1. Clean and inspect the crankcase oil vent separator gasket and replace if necessary.