Fluid Specification
| Description |
|---|
| MERCON(R) Automatic Transaxle Fluid (ATF) |
FLUID SPECIFICATION
Fluid Capacity
| Engine | Capacity |
|---|---|
| 3.0L Engine | 9.5L (10 qt) |
FLUID CAPACITY
Scheme 1
Scheme 2
Pump Assembly Rotating Torque
| Description | Mm | Inch |
|---|---|---|
| Drive shaft rotational torque | 0.3 | 2.6 |
PUMP ASSEMBLY ROTATING TORQUE MEASURING
General Specifications
| Drive Sprocket Alignment No. 10 Thrust Washer | Mm | Inch |
|---|---|---|
| Drive sprocket-to-converter housing thrust washer AA | 1.51-1.41 | 0.059-0.052 |
| Drive sprocket-to-converter housing thrust washer BA | 1.77-1.67 | 0.069-0.065 |
| Drive sprocket-to-converter housing thrust washer CA | 2.03-1.93 | 0.079-0.075 |
| Drive sprocket-to-converter housing thrust washer DA | 2.29-2.19 | 0.090-0.086 |
| Distance measured during gauging procedure and appropriate thrust washer AA | 1.12-0.86 | 0.044-0.033 |
| Distance measured during gauging procedure and appropriate thrust washer BA | 0.85-0.60 | 0.033-0.023 |
| Distance measured during gauging procedure and appropriate thrust washer CA | 0.59-0.34 | 0.023-0.013 |
| Distance measured during gauging procedure and appropriate thrust washer DA | 0.33-0.08 | 0.012-0.003 |
SPECIFICATIONS
| Driven Sprocket Alignment No. 11 Shim | Mm | Inch |
|---|---|---|
| Transaxle case-to-driven sprocket/final drive sun gear thrust bearing shim AB | 2.20-2.10 | 0.086-0.082 |
| Transaxle case-to-driven sprocket/final drive sun gear thrust bearing shim BB | 2.02-1.92 | 0.079-0.075 |
| Transaxle case-to-driven sprocket/final drive sun gear thrust bearing shim CB | 1.85-1.75 | 0.072-0.068 |
| Transaxle case-to-driven sprocket/final drive sun gear thrust bearing shim DB | 1.67-1.57 | 0.065-0.061 |
| Transaxle case-to-driven sprocket/final drive sun gear thrust bearing shim EB | 1.50-1.40 | 0.059-0.052 |
| Transaxle case-to-driven sprocket/final drive sun gear thrust bearing shim FB | 1.32-1.22 | 0.051-0.048 |
| Distance measured during gauging procedure and appropriate thrust bearing shim AB | 14.34-14.1 | 0.564-0.557 |
| Distance measured during gauging procedure and appropriate thrust bearing shim BB | 14.16-14.00 | 0.557-0.551 |
| Distance measured during gauging procedure and appropriate thrust bearing shim CB | 13.99-13.83 | 0.551-0.544 |
| Distance measured during gauging procedure and appropriate thrust bearing shim DB | 13.82-13.66 | 0.544-0.537 |
| Distance measured during gauging procedure and appropriate thrust bearing shim EB | 13.65-13.49 | 0.537-0.531 |
| Distance measured during gauging procedure and appropriate thrust bearing shim FB | 13.48-13.32 | 0.531-0.524 |
SPECIFICATIONS
| Differential End Play No. 14 Shim | Mm | Inch |
|---|---|---|
| Differential case-to-converter housing thrust bearing shim AA (sizes) | 1.08 to 0.98 | 0.042 - 0.038 |
| Differential case-to-converter housing thrust bearing shim BA (sizes) | 1.38 to 1.28 | 0.054 - 0.050 |
| Differential case-to-converter housing thrust bearing shim CA (sizes) | 1.67 to 1.57 | 0.065 - 0.061 |
| Differential case-to-converter housing thrust bearing shim DA (sizes) | 1.97 to 1.87 | 0.077 - 0.161 |
| Differential case-to-converter housing thrust bearing shim EA (sizes) | 2.27 to 2.17 | 0.089 - 0.085 |
| Distance measured during gauging procedure and appropriate thrust bearing shim AA | 130.76 to 130.46 | 5.148 - 5.136 |
| Distance measured during gauging procedure and appropriate thrust bearing shim BA | 130.45 to 130.16 | 5.135 - 5.124 |
| Distance measured during gauging procedure and appropriate thrust bearing shim CA | 130.15 to 129.87 | 5.124 - 5.112 |
| Distance measured during gauging procedure and appropriate thrust bearing shim DA | 129.88 to 129.57 | 5.112 - 5.101 |
| Distance measured during gauging procedure and appropriate thrust bearing shim EA | 129.56 to 129.27 | 5.100 - 5.089 |
SPECIFICATIONS
| Item | Specification |
|---|---|
| Pressure plate diaphragm spring fingers | |
| Maximum depth mm (in) | 0.5 (0.020) |
| Maximum clearance mm (in) | 0.5 (0.020) |
| Clutch pedal disengagement height mm (in) | 59 (2.3) |
| Clutch pedal free play mm (in) | 506-15.0 (0.22-0.59) |
| Clutch pedal height mm (in) | 212-217 (8.35-8.54) |
CLUTCH SPECIFICATIONS
| Item | Specification |
|---|---|
| Clutch disc | |
| Clutch disc inner diameter mm (in) | 150 (5.91) |
| Clutch disc outer diameter mm (in) | 225 (8.86) |
| Maximum runout mm (in) | 0.700 (0.027) |
| Set load N (lb) | 4.900 (1.102) |
| Clutch disc lining thickness | |
| Discard thickness from outer face to rivet head mm (in) | 0.3 (0.012) |
| Flywheel side mm (in) | 3.5 (0.138) |
| Pressure plate side mm (in) | 3.5 (0.138) |
| Flywheel runout | |
| Maximum runout mm (in) | 0.2 (0.008) |
| Lubricants and sealants | |
| Premium Long-Life Grease | |
CLUTCH SPECIFICATIONS
| Item | Specification |
|---|---|
| First gear and differential gear mm (in) | 0.05-0.33 (0.002-0.013) |
| Second gear and secondary third gear mm (in) | 0.18-0.51 (0.007-0.020) |
| Second gear and third gear mm (in) | 0.05-0.25 (0.002-0.010) |
| Fourth gear and bearing cone mm (in) | 0.17-0.42 (0.007-0.017) |
| Clearance | |
| Synchronizer blocking ring to gear mm (in) | 0.8-1.5 (0.031-0.059) |
| First/second synchronizer to shift fork mm (in) | 0.1-0.55 (0.004-0.021) |
| Third/forth synchronizer to shift fork mm (in) | 0.1-0.55 (0.004-0.021) |
| Fifth/reverse synchronizer to shift fork mm (in) | 0.15-0.51 (0.005-0.020) |
| End play | |
| Input shaft mm (in) | 0-0.05 (0-0.002) |
| Output shaft mm (in) | 0-0.05 (0-0.002) |
| Runout | |
| Input shaft gear mm (in) | 0.05 (0.002) |
| Output shaft gear mm (in) | 0.015 (0.0006) |
| Backlash | |
| Side gears and pinions mm (in) | 0.025-0.1 (0.001-0.004) |
| Lubricants and sealants | |
| SAE 75W90 Gear Oil | MAZDA 115A & API GL-4 |
| Type | Premium Long Life Grease |
| Type | Silicone Gasket and Sealant |
MANUAL TRANSAXLE SPECIFICATION