Contents Section: Testing & Diagnostics All sections

Crankcase Ventilation Mazda RX-7 FC

Testing & Diagnostics 27 illustrations ~379 words

DESCRIPTION

Closed crankcase ventilation systems usually consist of one or more of the following: PCV valve, oil separator, blow-by filter and connecting hoses. For illustrations of PCM systems, see appropriate figures in this article.

OPERATION & SERVICE PROCEDURES

All closed crankcase systems draw crankcase blow-by, vapors and gases into the combustion system rather than allowing it to escape to the atmosphere. Crankcase gases mix with air/fuel mixture and are burned in the combustion chamber. This is accomplished with one or more of the following components

PCV VALVE

WARNINGDo not suck air through PCV valve. Fuel vapor and petroleum substances inside PCV valve are harmful.

Most crankcase ventilation system use a PCV valve. It is basically a one-way check valve, held closed by spring pressure when engine is not running. This prevents hydrocarbon fumes from collecting in intake manifold which can result in hard starting.

When engine is running, manifold vacuum pulls PCV valve open allowing crankcase fumes to enter intake manifold. If engine backfires through intake manifold, PCV valve closes and stops any flow of gases. This prevents ignition of fumes in crankcase.

The PCV valve is usually located in a valve cover, intake manifold or in-line. To check, idle engine and place finger over PCV valve hose connection. If vacuum is not felt, PCV valve is defective. Generally, if PCV valve operation is questionable, replacement is recommended.

OIL SEPARATOR

Some systems utilize an oil separator to separate engine oil from crankcase vapor. Oil collected in the oil separator returns to the oil pan by an oil return hose.

BLOW-BY FILTER

The PCV system usually contains one or more filters to filter gases and/or fresh air entering intake system. These filters should be checked occasionally and replaced as necessary.

CONNECTING HOSES & PIPES

All crankcase ventilation systems use connecting hoses and pipes to carry crankcase gases, engine vacuum and/or outside air. Hoses and pipes should be checked for clogging and leaks and replaced as necessary.

SYSTEM DIAGRAMS

Note. Following illustrations are representative of typical crankcase ventilation system for various manufacturers.

Scheme 78

Scheme 78: ACURA

Scheme 79

Scheme 79

Scheme 80

Scheme 80: ALFA ROMEO

Scheme 81

Scheme 81: AUDI

Scheme 82

Scheme 82: BMW

Scheme 83

Scheme 83: CHRYSLER MOTORS & MITSUBISHI

Scheme 84

Scheme 84: DAIHATSU

Scheme 85

Scheme 85: EAGLE

Scheme 86

Scheme 86: FOLD MOTOR CO.

Scheme 87

Scheme 87: GENERAL MOTORS

Scheme 88

Scheme 88: HONDA

Scheme 89

Scheme 89: HYUNDAI

Scheme 90

Scheme 90: ISUZU

Scheme 91

Scheme 91: JAGUAR

Scheme 92

Scheme 92: MAZDA

Scheme 93

Scheme 93: MERCEDES-BENZ

Scheme 94

Scheme 94: NISSAN

Scheme 95

Scheme 95: PEUGEOT - 505 TURBO

Scheme 96

Scheme 96: PORSCHE

Scheme 97

Scheme 97: SAAB

Scheme 98

Scheme 98: SUBARU

Scheme 99

Scheme 99: SUZUKI

Scheme 100

Scheme 100: TOYOTA

Scheme 101

Scheme 101

Scheme 102

Scheme 102: VOLKSWAGEN

Scheme 103

Scheme 103: VOLVO

Scheme 104

Scheme 104: YUGO