Contents Section: Steering Column Switches All sections

Lighting Systems: Removal & Installation Mazda MPV II рестайлинг

Steering Column Switches 44 illustrations ~1793 words

HEADLIGHT BULB REMOVAL/INSTALLATION

CAUTIONA halogen bulb generates extremely high heat when it is used. If the surface of the bulb is soiled, excessive heat will build up and the light's life will be shortened. When replacing the bulb, hold the metal flange, not the glass.

Scheme 12

Scheme 12
  1. Disconnect the negative battery cable.
  2. Remove in the order indicated in the table/figure. REMOVING/INSTALLING HEADLIGHT BULB (1) Component/Step No. Component Description 1 Connector 2 Cover (See «COVER INSTALLATION NOTE»(ref-178124-S08838719492005061100000) ) 3 Headlight Bulb (See «HEADLIGHT BULB REMOVAL NOTE»(ref-178124-S12829944162005061100000) ) (1) (Scheme 13)
  3. Install in the reverse order of removal.

HEADLIGHT BULB REMOVAL NOTE

  1. Release the bulb seating wire to remove the headlight bulb.

Scheme 13

Scheme 13: COVER INSTALLATION NOTE
  1. Install the cover with the "TOP" mark facing up.

Scheme 14

Scheme 14: PARKING LIGHT BULB REMOVAL/INSTALLATION
  1. Disconnect the negative battery cable.
  2. Remove in the order indicated in the table/figure. REMOVING/INSTALLING PARKING LIGHT BULB (1) Component/Step No. Component Description 1 Socket (See «SOCKET REMOVAL NOTE (LEFT SIDE ONLY)»(ref-178124-S28379824612005061100000) ) 2 Parking light bulb 3 Connector (1) (Scheme 15)
  3. Install in the reverse order of removal.

Scheme 15

Scheme 15: SOCKET REMOVAL NOTE (LEFT SIDE ONLY)
  1. Remove the battery.
  2. Remove the fresh-air duct installation bolt.
  3. Slide the fresh-air duct to the right, and ensure space for the socket removal.

Scheme 16

Scheme 16: FRONT SIDE TURN LIGHT REMOVAL/INSTALLATION
  1. Disconnect the negative battery cable.
  2. Remove in the order indicated in the table/figure. REMOVING/INSTALLING FRONT SIDE TURN LIGHT (1) Component/Step No. Component Description 1 Front Side Turn Light 2 Connector (1) (Scheme 17)
  3. Install in the reverse order of removal.

Scheme 17

Scheme 17: FRONT TURN LIGHT/SIDE MARKER LIGHT BULB REMOVAL/INSTALLATION
  1. Disconnect the negative battery cable.
  2. Remove the fasteners, then pull back the mudguard.
  3. Remove in the order indicated in the table/figure. REMOVING/INSTALLING FRONT TURN LIGHT/SIDE MARKER LIGHT BULB (1) Component/Step No. Component Description 1 Socket 2 Front Turn Light/Side Marker Light Bulb 3 Connector (1) (Scheme 18)
  4. Install in the reverse order of removal.

Scheme 18

Scheme 18: FRONT FOG LIGHT REMOVAL/INSTALLATION

Scheme 19

Scheme 19
  1. Disconnect the negative battery cable.
  2. Remove the mud guard.
  3. Remove in the order indicated in the appropriate table/figure. REMOVING/INSTALLING FRONT FOG LIGHT - SPORTS (1) Component/Step No. Component Description 1 Connector 2 Screw 3 Screw 4 Bolt (Sports) 5 Bracket (Standard) 6 Front Fog Light Cover (Sports) 7 Front Fog Light (1) (Scheme 20)
  4. Install in the reverse order of removal.
  5. Adjust the front fog light aiming. (See «FRONT FOG LIGHT ADJUSTMENT»(ref-178124-S20707929682005061100000).)

Scheme 20

Scheme 20: FRONT FOG LIGHT (STANDARD)
  1. Adjust the tire air pressure to the specification.
  2. Position the unloaded vehicle on a flat, level surface.
  3. Seat one person in the driver's seat.
  4. Position the vehicle 3 m {10 ft} in front of a white screen.
  5. Remove the bolts, then pull back the mudguard.
  6. While adjusting one fog light, mask the other.
  7. Start the engine to charge the battery.
  8. Turn the front fog light on.
  9. Loosen the adjusting bolt.
  10. Adjust the brightness border line by turning the adjusting bolt as shown in the figure. Loosen the adjusting bolt first, then tighten it.

Scheme 21

Scheme 21: FRONT FOG LIGHT (SPORTS)

Scheme 22

Scheme 22
  1. Adjust the tire air pressure to the specification.
  2. Position the unloaded vehicle on a flat, level surface.
  3. Seat one person in the driver's seat.
  4. Position the vehicle 3 m {10 ft} in front of a white screen.
  5. Remove the bolts, then pull back the mudguard.
  6. While adjusting one fog light, mask the other.
  7. Start the engine to charge the battery.
  8. Turn the front fog light on.
  9. Loosen the adjusting bolt.
  10. Adjust the adjusting bolt in the direction shown by the arrow to adjust the brightness border.
  11. Tighten the adjusting bolt.

FRONT FOG LIGHT BULB REMOVAL/INSTALLATION

CAUTIONA halogen bulb generates extremely high heat when it is used. If the surface of the bulb is rolled, excessive heat will build up and the light's life will be shortened. When replacing the bulb, hold the metal flange, not the glass.

Scheme 23

Scheme 23

Scheme 24

Scheme 24
  1. Disconnect the negative battery cable.
  2. Remove the mud guard.
  3. Remove in the order indicated in the table/figure. REMOVING/INSTALLING FRONT FOG LIGHT BULB - SPORTS (1) Component/Step No. Component Description 1 Connector 2 Spring (Standard) 3 Front Fog Light Bulb (See «FRONT FOG LIGHT BULB REMOVAL NOTE»(ref-178124-S27539485702005061100000) ) (1) (Scheme 26)
  4. Install in the reverse order of removal.

Scheme 25

Scheme 25: FRONT FOG LIGHT BULB REMOVAL NOTE
  1. Turn the front fog light bulb to the arrow mark and remove it.

Scheme 26

Scheme 26: REAR COMBINATION LIGHT REMOVAL/INSTALLATION
  1. Disconnect the negative battery cable.
  2. Remove the rear side trim. (Right side only.) (See REAR SIDE TRIM REMOVAL/INSTALLATION.)
  3. Remove in the order indicated in the table/figure. REMOVING/INSTALLING REAR COMBINATION LIGHT (1) Component/Step No. Component Description 1 Connector 2 Screw 3 Rear Combination Light (See «REAR COMBINATION LIGHT REMOVAL NOTE»(ref-178124-S02867395392005061100000) ) 4 Socket (See «SOCKET INSTALLATION NOTE»(ref-178124-S18481263652005061100000) ) 5 Brake Light/Taillight Bulb 6 Rear Turn Light Bulb 7 Back-up Light Bulb 8 Taillight Bulb (1) (Scheme 28)
  4. Install in the reverse order of removal.

Scheme 27

Scheme 27: REAR COMBINATION LIGHT REMOVAL NOTE
  1. Slide the rear combination light outward from the vehicle and disengage the attachment pins.

Scheme 28

Scheme 28: SOCKET INSTALLATION NOTE
  1. Hook the harness as shown in the figure.

Scheme 29

Scheme 29: HIGH-MOUNT BRAKE LIGHT REMOVAL/INSTALLATION
  1. Disconnect the negative battery cable.
  2. Remove the liftgate upper trim. (See LIFTGATE UPPER TRIM REMOVAL/INSTALLATION.)
  3. Remove in the order indicated in the table/figure. REMOVING/INSTALLING HIGH-MOUNT BRAKE LIGHT (1) Component/Step No. Component Description 1 High-Mount Brake Light (See «HIGH-MOUNT BRAKE LIGHT REMOVAL NOTE»(ref-178124-S28892026042005061100000) ). (See «HIGH-MOUNT BRAKE LIGHT INSTALLATION NOTE»(ref-178124-S33280602722005061100000) ) 2 Connector 3 Socket 4 High-Mount Brake Light Bulb (1) (Scheme 31)
  4. Install in the reverse order of removal.

Scheme 30

Scheme 30: HIGH-MOUNT BRAKE LIGHT REMOVAL NOTE
  1. Push the hooks of the high-mount brake light through the service holes of the liftgate to remove it.

HIGH-MOUNT BRAKE LIGHT INSTALLATION NOTE

  1. Clean the contact surface of the vehicle.
  2. Apply silicone grease to the contact surface of the high-mount brake light.

Scheme 31

Scheme 31: LICENSE PLATE LIGHT REMOVAL/INSTALLATION
  1. Disconnect the negative battery cable.
  2. Remove in the order indicated in the table/figure. REMOVING/INSTALLING LICENSE PLATE LIGHT (1) Component/Step No. Component Description 1 License Plate Light (See «LICENSE PLATE LIGHT REMOVAL NOTE»(ref-178124-S39046274982005061100000) ) 2 Connector 3 Socket 4 License Plate Light Bulb (1) (Scheme 33)
  3. Install in the reverse order of removal.

Scheme 32

Scheme 32: LICENSE PLATE LIGHT REMOVAL NOTE
  1. Slide the license plate light to the arrow mark and remove it.

Scheme 33

Scheme 33: COMBINATION SWITCH REMOVAL/INSTALLATION
  1. Disconnect the negative battery cable.
  2. Remove the driver-side air bag module. See «DRIVER-SIDE AIR BAG MODULE»(ref-150776-S35906146802002112100000).
  3. Remove the steering wheel. (See STEERING WHEEL AND COLUMN REMOVAL/INSTALLATION.)
  4. Remove the column cover. (See COLUMN COVER REMOVAL/INSTALLATION.)
  5. Remove the clock spring.
  6. Remove in the order indicated in the table/figure. REMOVING/INSTALLING COMBINATION SWITCH (1) Component/Step No. Component Description 1 Connector 2 Screw 3 Combination switch (1) (Scheme 35)
  7. Install in the reverse order of removal.

Scheme 34

Scheme 34: COMBINATION SWITCH DISASSEMBLY/ASSEMBLY
  1. Disassemble in the order indicated in the table/figure. DISASSEMBLING/ASSEMBLING COMBINATION SWITCH (1) Component/Step No. Component Description 1 Screw 2 Wiper and washer switch 3 Light switch 4 Body (1) see scheme 29
  2. Assemble in the reverse order of disassembly.

Scheme 35

Scheme 35: LIGHT SWITCH REMOVAL/INSTALLATION
  1. Disconnect the negative battery cable.
  2. Remove the column cover. (See COLUMN COVER REMOVAL/INSTALLATION.)
  3. Remove in the order indicated in the table/figure. REMOVING/INSTALLING LIGHT SWITCH Component/Step No. Component Description 1 Connector 2 Screw 3 Light switch (1) see scheme 30
  4. Install in the reverse order of removal.

HAZARD WARNING SWITCH REMOVAL NOTE

  1. Squeeze the tabs of hazard warning switch and pull it forward to remove it.

Scheme 36

Scheme 36: HAZARD WARNING SWITCH INSPECTION

Scheme 37

Scheme 37
  1. Remove the hazard warning switch. (See «HAZARD WARNING SWITCH REMOVAL/INSTALLATION»(ref-178124-S04872205452005061100000) .)
  2. Inspect for continuity between the hazard warning switch terminals using an ohmmeter. If not as specified, replace the hazard warning switch.

FLASHER CONTROL MODULE REMOVAL/INSTALLATION

Note. Because the lock section of the control module is damaged easily, do not remove the control module from the bracket unless replacement is necessary. Always perform an inspection of the flasher control module before removal.

Scheme 38

Scheme 38: FLASHER CONTROL MODULE REMOVAL/INSTALLATION
  1. Disconnect the negative battery cable.
  2. Remove the bracket.
  3. Disconnect the flasher control module connector.
  4. Remove the flasher control module by prying the lock section of the upper part with a flathead screwdriver.
  5. Install in the reverse order of removal.

Scheme 39

Scheme 39: FLASHER CONTROL MODULE INSPECTION

Scheme 40

Scheme 40
  1. Remove the bracket and pull it toward you.
  2. Measure the voltage at the flasher control module terminals as indicated below.
  3. Disconnect the flasher control module connector before inspecting for continuity at terminal F. If not as specified, inspect the parts listed under "Action." If the parts and wiring harnesses are okay but the system still does not work properly, replace the flasher control module.

DRL CONTROL MODULE REMOVAL/INSTALLATION

Note. Because the lock section of the control module is damaged easily, do not remove the control module from the bracket unless replacement is necessary. Always perform an inspection of the DRL control module before removal.

Scheme 41

Scheme 41: DRL CONTROL MODULE REMOVAL/INSTALLATION
  1. Remove the negative battery cable.
  2. Remove the bracket.
  3. Disconnect the DRL control module connector.
  4. Remove the DRL control module by prying the lock section of the side part with a flathead screwdriver.
  5. Install in the reverse order of removal.

PANEL LIGHT CONTROL SWITCH REMOVAL NOTE

  1. Insert your hand into the hole in the driver-side side panel, grasp the tabs of the panel light control switch and pull it forward to remove.

Scheme 42

Scheme 42: PANEL LIGHT CONTROL SWITCH INSPECTION

Scheme 43

Scheme 43
  1. Remove the panel light control switch. (See «PANEL LIGHT CONTROL SWITCH REMOVAL/INSTALLATION»(ref-178124-S14810648492005061100000) .)
  2. Connect the negative battery cable.
  3. Connect the connector to the panel light control switch.
  4. Measure the voltage at the panel light control switch as indicated below.
  5. Disconnect the panel light control switch connector before inspecting for continuity at terminal D. If not as specified, inspect the parts listed under "Action." If the parts and wiring harnesses are okay but the system still does not work properly, replace the panel light control switch.

Scheme 44

Scheme 44: TERMINAL C INSPECTION

Scheme 45

Scheme 45

Scheme 46

Scheme 46
  1. Measure the wave pattern of the terminal C on the panel light control switch using an oscilloscope.
  2. Set the headlight switch to either the TNS or headlight position.
  3. Set the panel light control switch to the brightest position.
  4. Verify that the pattern on the screen is as shown in the figure.
  5. Verify that the pattern on the screen matches the pattern shown in the figure as the panel light control switch is gradually turned to the darkest position.

Scheme 47

Scheme 47: GLOVE COMPARTMENT LIGHT SWITCH REMOVAL/INSTALLATION
  1. Disconnect negative battery cable.
  2. Remove in the order indicated in the table/figure. REMOVING/INSTALLING GLOVE COMPARTMENT LIGHT SWITCH (1) Component/Step No. Component Description 1 Connector 2 Glove Compartment Light Switch (1) (Scheme 49)
  3. Install in the reverse order of removal.

Scheme 48

Scheme 48: GLOVE COMPARTMENT LIGHT SWITCH INSPECTION

Scheme 49

Scheme 49
  1. Remove the glove compartment light switch. (See «GLOVE COMPARTMENT LIGHT SWITCH REMOVAL/INSTALLATION»(ref-178124-S10289313512005061100000) .)
  2. Inspect for continuity between the glove compartment light switch terminals using an ohmmeter. If not as specified, replace the glove compartment light switch.

Scheme 50

Scheme 50: FRONT
  1. Disconnect the negative battery cable.
  2. Remove in the order indicated in the table/figure. REMOVING/INSTALLING DOOR SWITCH - FRONT (1) Component/Step No. Component Description 1 Screw 2 Connector 3 Door switch (1) (Scheme 52)
  3. Install in the reverse order of removal.

Scheme 51

Scheme 51: REAR
  1. Disconnect the negative battery cable.
  2. Remove in the order indicated in the table/figure. REMOVING/INSTALLING DOOR SWITCH - REAR (1) Component/Step No. Component Description 1 Bolt 2 Connector 3 Door switch (1) (Scheme 53)
  3. Install in the reverse order of removal.

Scheme 52

Scheme 52: DOOR SWITCH INSPECTION

Scheme 53

Scheme 53
  1. Remove the door switch. (See «DOOR SWITCH REMOVAL/INSTALLATION»(ref-178124-S00250529842005061100000) .)
  2. Inspect for continuity between the door switch terminal and a body ground using an ohmmeter. If not as specified, replace the door switch.

Scheme 54

Scheme 54: CARGO COMPARTMENT LIGHT SWITCH INSPECTION

Scheme 55

Scheme 55
  1. Remove the liftgate lower trim. (See LIFTGATE LOWER TRIM REMOVAL/INSTALLATION .)
  2. Disconnect the cargo compartment light switch connector.
  3. Inspect for continuity between the cargo compartment light switch terminals using an ohmmeter. If not as specified, replace the liftgate lock.