Contents Section: Removal & Installation All sections

Engine Controls - Control System [L3 with Tc]: Other Mazda CX-7 I рестайлинг

Removal & Installation 11 illustrations ~4164 words

PCM Connector Connection Note

CAUTIONIf the PCM connector is inserted at an angle and the lever is moved, the connector could be damaged. Verify that the PCM connector is inserted straight.

Scheme 73

Scheme 73

Scheme 74

Scheme 74

Scheme 75

Scheme 75
  1. Verify that the PCM connector lever is tilted towards the wiring harness side as shown in the figure.
  2. Insert the PCM connector straight until it contacts the PCM and verify that the lever reverts upward naturally.
  3. Push the lever until a click is heard.

Without Using the M-MDS

Note. The PCM terminal voltage can vary with the conditions when measuring and changes due to aged deterioration on the vehicle, causing false diagnosis. Therefore determine comprehensively where the malfunction occurs among the input systems, output systems, and the PCM.

Scheme 76

Scheme 76: PCM inspection preparation
  1. Disconnect the negative battery cable.
  2. Remove the battery and battery tray. (See «BATTERY REMOVAL/INSTALLATION [L3 WITH TC]»(ref-375338-S37461824502010102800000) .)
  3. Remove the windshield wiper arm and blade. (See «WINDSHIELD WIPER ARM AND BLADE REMOVAL/INSTALLATION»(ref-375374-S11692705452010102800000) .)
  4. Remove the cowl grille. (See «COWL GRILLE REMOVAL/INSTALLATION»(ref-375375-S07009167252010102800000) .)
  5. Remove the windshield wiper motor. (See «WINDSHIELD WASHER MOTOR REMOVAL/INSTALLATION»(ref-375374-S25116322492010102800000) .)
  6. Remove the cowl panel. (See «COWL PANEL REMOVAL/INSTALLATION»(ref-375392-S10901129492010102800000) .)
  7. Remove the PCM bracket with the PCM connector still connected. (See «PCM REMOVAL/INSTALLATION [L3 WITH TC]»(ref-375326-S09864314392010102800000) .)
  8. Install the battery and battery tray. (See «BATTERY REMOVAL/INSTALLATION [L3 WITH TC]»(ref-375338-S37461824502010102800000) .)
  9. Connect the negative battery cable. PCM terminal voltage table (Reference)
TerminalSignalConnected toTest conditionVoltage (V)Inspection item
1A
1BStarter relay controlStarter relayIgnition switch off after 10 sBelow 1.0Starter relay Related wiring harness
Ignition switch to the ON positionBelow 1.0
1C
1D
1E
1F
1G
1HFuel pump controlFuel pump relayIgnition switch to the ON position after 10 sB+Fuel pump relay Related wiring harness
CrankingB+
IdleBelow 1.0
1IA/CA/C relayIdleA/C operatingBelow 1.0A/C relay Related wiring harness
A/C not operatingB+
1J
1K
1L
1MIATMAF/IAT sensorIgnition switch to the ON positionIAT 20°C {68°F}2.4-2.6MAF/IAT sensor Related wiring harness
IAT 30°C {86°F}1.7-1.9
1NConstant voltage (Vref)Fuel tank pressure sensorSwitch the ignition to ONApprox. 5.0Related wiring harness
1O
1PMAF sensor groundMAF/IAT sensorUnder any conditionBelow 1.0Related wiring harness
1QAPP sensor voltageAPP sensorIgnition switch to the ON positionApprox. 5.0APP sensor Related wiring harness
1RFan control module (NO.2)Fan control module NO.2Inspect using the wave profile. (See INSPECTION USING AN OSCILLOSCOPE (REFERENCE) .)Fan control module NO.2 Related wiring harness
1S
1T
1UAPP sensor groundAPP sensorUnder any conditionBelow 1.0APP sensor Related wiring harness
1V
1WCruise control switch groundCruise control switchUnder any conditionBelow 1.0Related wiring harness
1X
1YAPP sensor (No.1)APP sensor (NO.1)Ignition switch to the ON positionWhen the accelerator pedal is released1.56-1.65APP sensor Related wiring harness
When the accelerator pedal is depressed3.65-3.93
1Z
1AAFuel pump speed controlFuel pump speed control relayIgnition switch to the ON position after 10 sB+Fuel pump speed control relay Related wiring harness
CrankingBelow 1.0
IdleBelow 1.0
1ABBrake (No.1)Brake switch NO.1Brake pedal depressedB+Brake switch NO.1 Related wiring harness
Brake pedal releasedBelow 1.0
1ACAPP sensor (NO.2)APP sensor (NO.2)Ignition switch to the ON positionWhen the accelerator pedal is released1.01-1.10APP sensor Related wiring harness
When the accelerator pedal is depressed3.10-3.38
1ADPSPPSP switchIdleSteering wheel at straight ahead positionB+PSP switch Power steering system Related wiring harness
While turning steering wheelBelow 1.0
1AEFan control module (NO.1)Fan control module NO.1Inspect using the wave profile. (See INSPECTION USING AN OSCILLOSCOPE (REFERENCE) .)Fan control module NO.1 Related wiring harness
1AFBrake (NO.2)Brake switch NO.2Brake pedal depressedB+Brake switch NO.2 Related wiring harness
Brake pedal releasedBelow 1.0
1AGFuel tank pressureFuel tank pressure sensorFuel tank pressure is 10 kPa {0.10 kgf/cm2, 1.5 psi} lower than barometric pressureApprox. 1.2Fuel tank pressure sensor Related wiring harness
Fuel tank pressure is equal to barometric pressureApprox. 2.6
Fuel tank pressure is 6 kPa {0.06 kgf/cm2, 0.9 psi} higher than barometric pressureApprox. 3.7
1AH
1AICAN (L)CAN system related modulesBecause this terminal is for CAN, no valid determination of terminal voltage is possibleRelated wiring harness
1AJConstant voltageAPP sensorIgnition switch to the ON positionApprox. 5.0Related wiring harness
1AKMAFMAF/IAT sensorIgnition switch to the ON positionApprox. 0.7MAF/IAT sensor Related wiring harness
IdleApprox. 1.3
1AL
1AMCAN (H)CAN system related modulesBecause this terminal is for CAN, no valid determination of terminal voltage is possibleRelated wiring harness
1AN
1AOCooling fan controlCooling fan relay NO.1/NO.2Cooling fan relay NO.1/NO.2 operatingBelow 1.0Cooling fan relay NO.1/NO.2 Related wiring harness
Cooling fan relay NO.1/NO.2 not operatingB+
1AP
1AQCruise control switchCruise control switchIgnition switch to the ON positionON/OFF switch pressed inApprox. 0Cruise control switch Related wiring harness
CANCEL switch pressed inApprox. 1.1
SET/- switch pressed inApprox. 3.1
RES/+ switch pressed inApprox. 4.2
Except aboveApprox. 5.0
1ARIAT sensor groundMAF/IAT sensorUnder any conditionBelow 1.0Related wiring harness
1ASCV solenoid controlCV solenoid valveSwitch the ignition to ONB+CV solenoid valve Related wiring harness
Idle (CV solenoid valve not operating)B+
Idle (CV solenoid valve operating)Below 1.0
1ATMain relay controlMain relayIgnition switch off after 10 sB+Main relay Related wiring harness
Ignition switch to the ON positionBelow 1.0
1AU
1AVAPP sensor groundAPP sensorUnder any conditionBelow 1.0Related wiring harness
1AWGenerator field coil controlGenerator (terminal D)Inspect using the wave profile. (See INSPECTION USING AN OSCILLOSCOPE (REFERENCE) .)Generator Related wiring harness
1AXGenerator output voltageGenerator (terminal P)Inspect using the wave profile. (See INSPECTION USING AN OSCILLOSCOPE (REFERENCE) .)Generator Related wiring harness
1AYIgnition switchIgnition switchIgnition switch offBelow 1.0Related wiring harness
Ignition switch to the ON positionB+
1AZGroundGroundUnder any conditionBelow 1.0Related wiring harness
1BABack-up power supplyBattery (positive terminal)Under any conditionB+Battery Related wiring harness
1BBGroundGroundUnder any conditionBelow 1.0Related wiring harness
1BC
1BDGroundGroundUnder any conditionBelow 1.0Related wiring harness
1BEPower supplyMain relayIgnition switch off after 10 sBelow 1.0Related wiring harness
Ignition switch to the ON positionB+
1BFPower supplyMain relayIgnition switch off after 10 sBelow 1.0Related wiring harness
Ignition switch to the ON positionB+
1BGGroundGroundUnder any conditionBelow 1.0Related wiring harness
1BHGroundGroundUnder any conditionBelow 1.0Related wiring harness
2AThrottle valve actuator control (+)Throttle body (throttle valve actuator)Ignition switch offApprox. 1.5Throttle valve actuator Related wiring harness
Ignition switch to the ON positionB+
2BThrottle valve actuator control (-)Throttle body (throttle valve actuator)Ignition switch offApprox. 1.5Throttle valve actuator Related wiring harness
Ignition switch to the ON positionB+
2CA/F sensor heater controlA/F sensor heaterInspect using the wave profile. (See INSPECTION USING AN OSCILLOSCOPE (REFERENCE) .)A/F sensor Related wiring harness
2DHO2S heater controlHO2S heaterEngine speed above 5,000 rpm (Heater control not operating)B+HO2S heater Related wiring harness
2EVariable swirl solenoid valve power supplyMain relay, variable swirl solenoid valve, CMP sensorIgnition switch off after 10 sBelow 1.0Main relay Related wiring harness
Ignition switch to the ON positionB+
2FHigh pressure fuel pump control (+)High pressure fuel pump (Spill valve control solenoid valve)Ignition switch offBelow 1.0Spill valve control solenoid valve Related wiring harness
Ignition switch to the ON positionApprox. 9.7
IdleApprox. 9.4
2GHigh pressure fuel pump control (-)High pressure fuel pump (Spill valve control solenoid valve)Ignition switch offBelow 1.0Spill valve control solenoid valve Related wiring harness
Ignition switch to the ON positionApprox. 9.6
IdleApprox. 8.6
2HGroundBody groundUnder any conditionBelow 1.0Related wiring harness
2ISensor groundHO2SUnder any conditionBelow 1.0HO2S Related wiring harness
2J
2KConstant voltage (Vref)Fuel pressure sensorIgnition switch to the ON positionApprox. 5.0Related wiring harness
2L
2MSensor groundA/F sensorUnder any conditionBelow 1.0Related wiring harness
2NBoost air temperatureMAP/boost air temperature sensorIgnition switch to the ON positionIAT 20°C {68°F}2.4-2.6Boost air temperature sensor Related wiring harness
IAT 30°C {86°F}1.7-1.9
2OOCV controlOCVSwitch the ignition to ONB+OCV Related wiring harness
2PSensor groundFuel pressure sensorUnder any conditionBelow 1.0Fuel pressure sensor Related wiring harness
2QHO2SHO2SIdle0-1HO2S Related wiring harness
2RFuel pressure sensorFuel pressure sensorIgnition switch offBelow 1.0Fuel pressure sensor Related wiring harness
Ignition switch to the ON positionApprox. 1.1
IdleApprox. 1.7
2SCMPCMP sensorInspect using the wave profile. (See INSPECTION USING AN OSCILLOSCOPE (REFERENCE) .)CMP sensor Related wiring harness
2T
2UKnocking (+)KSIgnition switch to the ON position (Use digital type voltmeter, because measurement voltage will be detected less than true voltage when using analog type voltmeter)Approx. 4.3KS Related wiring harness
2VKnocking (-)KSIgnition switch to the ON position (Use digital type voltmeter, because measurement voltage will be detected less than true voltage when using analog type voltmeter)Below 1.0KS Related wiring harness
2WCKPCKP sensorInspect using the wave profile. (See INSPECTION USING AN OSCILLOSCOPE (REFERENCE) .)CKP sensor Related wiring harness
2XInternal groundKS, CMP sensor, CKP sensor, A/F sensor, variable swirl solenoid valve, TP sensorUnder any conditionBelow 1.0Related wiring harness
2YA/F sensor calibration resistorA/F sensorIgnition switch off after 10sBelow 1.0A/F sensor Related wiring harness
Ignition switch to the ON positionApprox. 3.9
2ZA/F sensor power supplyA/F sensorIdle (after warm up)Approx. 6.2A/F sensor Related wiring harness
2AAWastegate control solenoid valveWastegate control solenoid valveInspect using the wave profile. (See INSPECTION USING AN OSCILLOSCOPE (REFERENCE) .)Wastegate control solenoid valve Related wiring harness
2ABPurge solenoid valvePurge solenoid valveInspect using the wave profile. (See INSPECTION USING AN OSCILLOSCOPE (REFERENCE) .)Purge solenoid valve Related wiring harness
2ACA/F sensor VSIPA/F sensorIdle (after warm up)Approx. 3.7A/F sensor Related wiring harness
2ADA/F sensor IP+A/F sensorIdle (after warm up)Approx. 3.7A/F sensor Related wiring harness
After racing2.1-4.8
2AEVariable swirl shutter valve monitorVariable swirl shutter valve switchVariable swirl shutter valve closeBelow 1.0Variable swirl shutter valve switch Related wiring harness
Variable swirl shutter valve openB+
2AFOCV controlOCVInspect using the wave profile. (See INSPECTION USING AN OSCILLOSCOPE (REFERENCE) .)OCV valve Related wiring harness
2AGManifold absolute pressureMAP sensorIgnition switch to the ON position)Approx. 1.9MAP sensor Related wiring harness
Idle (after warm up)Below 1.0
2AHECTECT sensorIgnition switch to the ON positionECT 20°C {68°F}3.04-3.14ECT sensor Related wiring harness
ECT 60°C {140°F}1.29-1.39
2AI
2AJTP sensor groundTP sensorUnder any conditionBelow 1.0TP sensor Related wiring harness
2AKTP sensor (No.1)TP sensor (No.1)NOTE: When the ignition switch is in the ON position (engine is off), the throttle valve is fully closed regardless of the accelerator pedal opening angle.TP sensor Related wiring harness
Ignition switch to the ON position (after warm up)APP is releasedApprox. 0.7
APP is depressedApprox. 0.7
2ALTP sensor (No.2)TP sensor (No.2)NOTE: When the ignition switch is in the ON position (engine is off), the throttle valve is fully closed regardless of the accelerator pedal opening angle.TP sensor Related wiring harness
Ignition switch to the ON position (after warm up)APP is releasedApprox. 4.3
APP is depressedApprox. 4.3
2AMEGR valve #3 coil controlEGR valve (terminal A)Ignition switch to the ON positionB+EGR valve Related wiring harness
Ignition switch offBelow 1.0
2ANEGR valve #6 coil controlEGR valve (terminal F)Ignition switch to the ON positionB+EGR valve Related wiring harness
IdleB+
2AOConstant voltage (Vref)TP sensorIgnition switch to the ON positionApprox. 5.0TP sensor Related wiring harness
2AP
2AQEGR valve #1 coil controlEGR valve (terminal E)Ignition switch to the ON positionBelow 1.0EGR valve Related wiring harness
IdleBelow 1.0
2AREGR valve #4 coil controlEGR valve (terminal B)Ignition switch to the ON positionB+EGR valve Related wiring harness
Ignition switch offBelow 1.0
2ASVariable swirl controlVariable swirl solenoid valveECT 60°C {140°F} or more or engine speed 3,250 rpm or moreB+Variable swirl solenoid valve Related wiring harness
ECT less than 60°C {140°F} and engine speed less than 3,250 rpmBelow 1.0
2ATIGT4Ignition coil (NO.4 cylinders)Inspect using the wave profile. (See INSPECTION USING AN OSCILLOSCOPE (REFERENCE) .)Ignition coil NO.4 Related wiring harness
2AUConstant voltage (Vref)MAP sensorIgnition switch to the ON positionApprox. 5.0Related wiring harness
2AVSensor groundMAP sensorUnder any conditionBelow 1.0Related wiring harness
2AWIGT2Ignition coil (NO.2 cylinders)Inspect using the wave profile. (See INSPECTION USING AN OSCILLOSCOPE (REFERENCE) .)Ignition coil NO.2 Related wiring harness
2AXIGT3Ignition coil (NO.3 cylinders)Inspect using the wave profile. (See INSPECTION USING AN OSCILLOSCOPE (REFERENCE) .)Ignition coil NO.3 Related wiring harness
2AYSensor groundECT sensorUnder any conditionBelow 1.0ECT sensor Related wiring harness
2AZFuel injection (-)(#4)Fuel injector (NO.4)Inspect using the wave profile. (See INSPECTION USING AN OSCILLOSCOPE (REFERENCE) .)Fuel injector NO.4 Related wiring harness
2BAIGT1Ignition coil (NO.1 cylinders)Inspect using the wave profile. (See INSPECTION USING AN OSCILLOSCOPE (REFERENCE) .)Ignition coil NO.1 Related wiring harness
2BBFuel injection B(#1)Fuel injector (NO.1)Inspect using the wave profile. (See INSPECTION USING AN OSCILLOSCOPE (REFERENCE) .)Fuel injector NO.1 Related wiring harness
2BCFuel injection B(#2)Fuel injector (NO.2)Inspect using the wave profile. (See INSPECTION USING AN OSCILLOSCOPE (REFERENCE) .)Fuel injector NO.2 Related wiring harness
2BDFuel injection B(#3)Fuel injector (NO.3)Inspect using the wave profile. (See INSPECTION USING AN OSCILLOSCOPE (REFERENCE) .)Fuel injector NO.3 Related wiring harness
2BEFuel injector power supply 1Fuel Injector relayIgnition switch offBelow 1.0Fuel Injector relay Related wiring harness
Ignition switch to the ON positionB+
2BFFuel injector power supply 2Fuel Injector relayIgnition switch offBelow 1.0Fuel Injector relay Related wiring harness
Ignition switch to the ON positionB+
2BGFuel injection (+)(#1,#4)Fuel injector (No.1, NO.4)Inspect using the wave profile. (See INSPECTION USING AN OSCILLOSCOPE (REFERENCE) .)Fuel injector No.1, NO.4 Related wiring harness
2BHFuel injection (+)(#2, #3)Fuel injector (NO.2, NO.3)Inspect using the wave profile. (See INSPECTION USING AN OSCILLOSCOPE (REFERENCE) .)Fuel injector NO.2, NO.3 Related wiring harness
NOTE
When the ignition switch is in the ON position (engine is off), the throttle valve is fully closed regardless of the accelerator pedal opening angle.
NOTE
When the ignition switch is in the ON position (engine is off), the throttle valve is fully closed regardless of the accelerator pedal opening angle.

PCM CONNECTOR TERMINALS REFERENCE CHART

Using the M-MDS

Note. PIDs for the following parts are not available on this model. Perform the specific inspections for the following parts

  1. CMP sensor (See «CAMSHAFT POSITION (CMP) SENSOR INSPECTION [L3 WITH TC]»(ref-375326-S12672608582010102800000) .)
  2. Main relay

Scheme 77

Scheme 77
  1. Connect the M-MDS to the DLC-2.
  2. Turn the ignition switch to the ON position.
  3. Measure the PID value. If PID value is not within the specification, follow the instructions in the "Inspection item" column. NOTE: The PID/DATA MONITOR function monitors the calculated value of the input/output signals in the PCM. Therefore, an output device malfunction is not directly indicated as a malfunction of the monitored value for the output device. If a monitored value of an output device is out of specification, inspect the monitored value of the input device related to the output control. For input/output signals except those of the monitoring items, use a voltmeter to measure the PCM terminal voltage. The simulation items that are used in the ENGINE CONTROL SYSTEM OPERATION INSPECTION are as follows. ACCS, ALTF, ARPMDES, EVAPCP, EVAPCV, FAN_DUTY, FAN_DUTY2, FP, IMRC, INJ_1, INJ_2, INJ_3, INJ_4, SEGRP, TEST, VT DUTY1 Wt, WGC PID/DATA monitor table (reference) PID/DATA MONITOR REFERENCE CHART Monitor item (Definition) Unit/Condition Condition/Specification (Reference) Inspection item PCM terminal AAT (Ambient air temperature) °C °F Ignition switch to the ON position: Indicates the ambient air temperature IAT sensor 1M AC_REQ (A/C request signal) OFF/ON A/C switch OFF: OFF A/C switch ON: ON Perform applicable DTC troubleshooting - ACCS (A/C relay) OFF/ON A/C relay OFF: OFF A/C relay ON: ON The following PIDs: RPM, TP REL, ECT A/C relay 1I AFR (Air/fuel ratio) - Target air-fuel ratio is displayed A/F sensor 2Z 2AC 2AD AFR_ACT (Actual air/fuel ratio) - Actual air-fuel ratio is displayed A/F sensor 2Z 2AC 2AD ALTF (Generator field coil control duty value) % Ignition switch to the ON position: 0% Idle: 0-100% Just after A/C switch ON and fan switch ON at idle: Duty value rises The following PIDs: IAT, ECT, RPM, VPWR, ALTT V Generator 1AW ALTT V (Generator output voltage) V Idle (no E/L): Approx. 14 V (This is an internal calculation value and differs from the terminal voltage.) Generator 1AX APP1 (Accelerator pedal position) % Accelerator pedal is released: 31.0-32.4% Accelerator pedal is depressed: 69.8-81.8% APP sensor 1Y V Accelerator pedal is released: 1.56-1.65V Accelerator pedal is depressed: 3.65-3.93 V APP2 (Accelerator pedal position) % Accelerator pedal is released: 20.2-21.4% Accelerator pedal is depressed: 58.8-70.8% APP sensor 1AC V Accelerator pedal is released: 1.01-1.10V Accelerator pedal is depressed: 3.10-3.38 V ARPMDES (Target engine speed) RPM Indicate the target engine speed The following PIDs: IAT, RPM, MAP, ECT, MAF, TP REL, INGEAR, PSP, ALTT V - BARO (Barometric pressure) Pa Ignition switch is ON at sea level: Approx. 101 kPa{1.01 Bar, 14.6 psi} BARO sensor - V Ignition switch is ON at sea level: Approx. 4.0 V BAT (Boost air temperature) °C Boost air temperature is displayed MAP/boost air temperature sensor 2N V Boost air temperature 20°C {68°F}: 2.4-2.6 V Boost air temperature 30°C {86°F}: 1.7-1.9 V BOO (Brake switch) OFF/ON Brake pedal depressed: ON Brake pedal released: OFF Brake switch No.1 1AB BPA (Brake pressure applied switch) OFF/ON Brake pedal depressed: ON Brake pedal released: OFF Brake switch NO.2 1AF CATT11_DSD (Estimated catalytic converter temperature) °C °F Indicates the estimated catalytic converter temperature Perform applicable DTC troubleshooting. - CHRGLP (Generator warning light) OFF/ON Ignition switch to the ON position: ON Idle: OFF Perform applicable DTC troubleshooting. - ECT (Engine coolant temperature) °C °F Ignition switch to the ON position: Indicates the ECT ECT sensor 2AH V ECT 20°C {68°F}: 3.04-3.14 V ECT 60°C {140°F}: 1.29-1.39 V EQ_RAT11 (Equivalence ratio (lambda)) - Idling after warm-up: Approx. 1 Perform applicable DTC troubleshooting. - EQ_RAT11_DSD (Desired equivalence ratio (lambda)) - Idling after warm-up: Approx. 1 Perform applicable DTC troubleshooting. - ETC_ACT (Electronic throttle control actual) ° Indicates the desired TP by angle Perform applicable DTC troubleshooting. 2A 2B ETC_DSD (Electronic throttle control desired) % Indicates the desired TP by percent The following PIDs: APP1, APP2, ETC_ACT TP sensor - ° Indicates the desired TP by angle EVAPCP (Purge solenoid valve duty value) % Ignition switch to the ON position: 0% Idle: 0% The following PIDs: IAT, RPM, ECT, MAF, O2S11, BARO, INGEAR, VPWR Purge solenoid valve 2AB EVAPCV (Evaporative emission canister vent valve) OFF/ON Simulation item (EVAPCV) is ON: ON CV solenoid valve 1AS FAN_DUTY (Fan duty cycle) % ECT less than 98°C {208°F}: 0% ECT 100°C {212°F}: 30% ECT 106°C {223°F}: 70% ECT 110°C {230°F}: 100% Fan control module NO.1 1AE FAN_DUTY2 (Fan duty cycle) % ECT less than 98°C {208°F}: 0% ECT 100°C {212°F}: 30% ECT 106°C {223°F}: 70% ECT 110°C {230°F}: 100% Fan control module NO.2 1R FCL (Fuel cap warning light) OFF/ON Fuel cap warning light not illuminated: OFF Fuel cap warning light illuminated: ON Perform applicable DTC troubleshooting. - FIA (Fuel injection amount) - Indicates the fuel injection amount. Fuel injector Fuel Injector relay - FLI (Fuel level) % Fuel gauge level F: Approx. 100% Fuel gauge level E: Approx. 0% Perform applicable DTC troubleshooting. - FP (Fuel pump relay) OFF/ON Idle: ON Cranking: ON The following PIDs: - RPM Fuel pump relay 1H FP_Hi_PRES (High pressure fuel pump) Off/On Spill valve control solenoid valve work: On Spill valve control solenoid valve don't work: Off High pressure fuel pump 2F 2G FTP (Fuel tank pressure sensor) Pa Indicate the fuel tank pressure Fuel tank pressure sensor 1AG V Fuel tank pressure is equal to barometric pressure: approx. 2.625 V FUEL_P_DSD (Fuel pressure desired) Pa Indicate the target fuel pressure. The following PIDs: ECT, FUEL PRES, MAF, RPM, VPWR, - FUEL_PRES (Fuel pressure sensor) Pa Idle: Approx. 3 MPa Load 60 % or more: Approx. 11.5 MPa Fuel pressure sensor 2R FUELPW (Fuel injector duration) sec Idle: Approx. 450-650 μs The following PIDs: ECT, IAT, RPM, TP REL, MAF, O2S11, O2S12, MAP, VSS, BOO, AC_REQ, VPWR 2AZ 2BB 2BC 2BD FUELSYS (Fuel system status) OL/CL/OL-Drive/OL-Fault/CL-Fault Ignition switch to the ON position: OL_Drive Idle (after warm up): CL The following PIDs: IAT, MAF, TP REL, MAP, ECT, RPM, O2S11, O2S12, INGEAR, PSP, VPWR, ALTT V Fuel injector - HTR11 (A/F sensor heater) OFF/ON Idle (after warm up): ON OFF The following PIDs: IAT, MAF, TP, ECT, RPM A/F sensor heater 2C HTR12 (HO2S heater) OFF/ON Idle: ON Engine speed is above 4,000 rpm: OFF The following PIDs: IAT, MAF, ECT, RPM, ACSW HO2S heater 2D IAT (Intake air temperature) °C °F Ignition switch to the ON position position: Indicates the IAT MAF/IAT sensor 1M V IAT 20°C {68°F}: 2.4-2.6V IAT 30°C {86°F}: 1.7-1.9V IMRC (Variable swirl solenoid valve) OFF/ON Engine speed is below Approx. 3,250 rpm and ECT is below 60°C {140°F}:ON Others: OFF The following PIDs: TP, ECT, RPM Variable swirl solenoid valve 2AS INGEAR (Load/no load condition) OFF/ON Driving range: ON Except above: OFF Others: ON Perform applicable DTC troubleshooting. - IVS (CTP condition) Idle/Off Idle APP closed: Idle Others: Off Idle Perform applicable DTC troubleshooting. - KNOCKR (Knocking retard) ° Ignition switch to the ON position: 0 ° Idle: 0 ° KS 2U 2V LOAD (Engine load) % Ignition switch to the ON position: 0% Idle (after warm up): 17.1-18.5% Engine speed is 2,500 rpm: 14.2-15.2 MAF/IAT sensor - LONGFT1 (long term fuel trim) % Idle (after warm up):-14-14% Perform applicable DTC troubleshooting. - MAF (Mass airflow) g/s Ignition switch to the ON position: Approx. 0 g/s Idle (after warm up): 2.72-2.94 g/s Engine speed is 2,500 rpm: 8.00-8.66 MAF/IAT sensor 1AK V Ignition switch to the ON position: Approx. 0.7 V Idle (after warm up): Approx. 1.3 V MAP (Manifold absolute pressure) Pa Ignition switch to the ON position: Indicates the atmospheric pressure MAP sensor 2AG V Ignition switch to the ON position: Approx. 1.9 V Idle (after warm up): Below 1.0 V MIL (Malfunction indicator lamp) OFF/ON Ignition switch to the ON position: ON Idle: OFF Perform applicable DTC troubleshooting. - MIL_DIS (Traveled distance since the MIL illuminated) km mile No DTC: 0 km {0 mile} DTC detected: Not 0 km {0 mile} Perform applicable DTC troubleshooting. - O2S11 (A/F sensor) A Idle (after warm up): -1.0-1.0 A Deceleration (after warm up): 0.25 A or more A/F sensor 2Z 2AC 2AD O2S12 (HO2S) V Idle: 0-1 V HO2S 2Q PSP (Power steering pressure switch) OFF/ON Steering wheel in straight ahead position: OFF Wheel turning steering wheel: ON PSP switch 1AD RO2FT1 (HO2S fuel trim) % Idle after warm-up: Approx. 0.2 The following PI D - O2S12 2Q RPM (Engine speed) RPM Indicates the engine speed CKP sensor 2W SCCS (Speed control command switch) V Press ON/OFF: Approx. 0 V Press CANCEL: Approx. 1.1 V Press SET/-: Approx. 3.1 V Press RES/+: Approx. 4.2 V Others: Approx. 5.0 V Cruise control switch 1AQ SEGRP (EGR valve (stepping motor) position) - Idle: 0 Engine speed is 1,187-4200 rpm: 0-57 The following PIDs: MAF, TP REL, ECT, RPM, VSS EGR valve 2AM 2AN 2AQ 2AR SEGRP DSD (Desired EGR valve (stepping motor) position) % Indicate the desired EGR valve position The following PIDs: MAF, TP REL, ECT, RPM, VSS - SHRTFT1 (Short term fuel trim [A/F sensor]) % Idle (after warm up): Approx.-30-25% Perform applicable DTC troubleshooting. - SPARKADV (Ignition timing) ° Indicate the ignition timing The following PIDs: MAF, TP REL, ECT, RPM, INGEAR, PSP, VPWR Ignition coil 2AT 2AW 2AX 2BA TEST OFF/ON - - - TH_M (Thermostat monitor) - Indicates heat radiation ratio (heat radiation when thermostat is malfunctioning/heat radiation when thermostat is normal) when thermostat monitoring is finished Thermostat - °C °F Indicates engine coolant temperature when thermostat monitoring is finished - TH_M_MAX (Thermostat monitor max) - Indicates upper limit of heat radiation ratio (heat radiation when thermostat is malfunctioning/heat radiation when thermostat is normal) for thermostat monitoring execution Thermostat - °C °F Indicates upper limit of engine coolant temperature for thermostat monitoring execution - TH_M_MIN (Thermostat monitor min) - Indicates lower limit of heat radiation ratio (heat radiation when thermostat is malfunctioning/heat radiation when thermostat is normal) for thermostat monitoring execution Thermostat - °C °F Indicates lower limit of engine coolant temperature for thermostat monitoring execution - TP REL (Relative TP) % Ignition switch to the ON position (after warm up) APP is released: Approx. 5% APP is depressed: Approx. 5 % NOTE: When the ignition switch is in the ON position (engine is off), the throttle valve is fully closed regardless of the accelerator pedal opening angle. TP sensor 2AK 2AL TP1 (TP sensor 1) % Ignition switch to the ON position (after warm up) APP is released: Approx. 15 % APP is depressed: Approx. 15 % NOTE: When the ignition switch is in the ON position (engine is off), the throttle valve is fully closed regardless of the accelerator pedal opening angle. TP sensor 2AK V Ignition switch to the ON position (after warm up) APP is released: Approx. 0.7 V APP is depressed: Approx. 0.7 V TP2 (TP sensor 2) % Ignition switch to the ON position (after warm up) APP is released: Approx. 15 % APP is depressed: Approx. 15 % NOTE: When the ignition switch is in the ON position (engine is off), the throttle valve is fully closed regardless of the accelerator pedal opening angle. TP sensor 2AL V Ignition switch to the ON position (after warm up) APP is released: Approx. 4.3 V APP is depressed: Approx. 4.3 V TPCT (Lowest closed throttle voltage) V Ignition switch to the ON position: Approx 0.5 V TP sensor 2AK 2AL VPWR (Battery positive voltage) V Indicates the battery voltage Battery 1BA VSS (Vehicle speed) KPH MPH Indicates the vehicle speed Perform applicable DTC troubleshooting. - VT ACT1 (Actual valve timing) ° Idle: Approx. 0° CMP sensor CKP sensor 2S 2W VT DIFF1 (Difference between actual valve timing and target valve timing) ° Idle: Approx. 0° The following PIDs: RPM, LOAD, VT ACT1 CMP sensor - VT DUTY1 (Camshaft position commanded duty cycle) % Idle: Approx. 11.5% The following PIDs: TP, ECT, RPM OCV 2AF WGC (Wastegate control solenoid valve) % Racing with the accelerator pedal fully depressed: 10-100 % Wastegate control solenoid valve 2AA Fully closed: 0 %

Scheme 78

Scheme 78: PCM CONFIGURATION [L3 WITH TC]
  1. Connect the M-MDS to DLC-2.
  2. After the vehicle is identified, select the following items from the initialization screen of the M-MDS. When using the IDS (laptop PC) Select the "Module Programming".
  3. Then, select items from the screen menu in the following order. Select "Programmable Module Installation". Select "PCM".
  4. Perform the configuration according to the directions on the screen.
  5. Retrieve DTCs by the M-MDS, then verify that there is no DTC present. If a DTC (s) is detected, perform the applicable DTC inspection. (See «DTC TABLE [L3 WITH TC]»(ref-375324-S26001231552010102800000) .)

Open circuit

  1. If there is no continuity, there is an open circuit. Repair or replace the wiring harness. PSP switch terminal and PCM terminal 1AD

Short circuit

  1. If there is no continuity, there is a short circuit. Repair or replace the wiring harness. PSP switch terminal and body ground
  1. If there is no continuity, there is an open circuit. Repair or replace the wiring harness. Variable swirl shutter valve switch terminal A and PCM terminal 2AE Variable swirl shutter valve switch terminal B and body ground.
  1. If there is continuity, there is a short circuit. Repair or replace the wiring harness. Variable swirl shutter valve switch terminal A and power supply Variable swirl shutter valve switch terminal A and body ground Variable swirl shutter valve switch terminal B and power supply
  1. If there is no continuity, there is an open circuit. Repair or replace the wiring harness. ECT sensor terminal A and PCM terminal 2AH ECT sensor terminal B and PCM terminal 2AY
  1. If there is continuity, there is a short circuit. Repair or replace the wiring harness. ECT sensor terminal A and power supply ECT sensor terminal A and body ground ECT sensor terminal B and power supply
  1. If there is no continuity, there is an open circuit. Repair or replace the wiring harness. MAF/IAT sensor terminal A and main relay terminal A *1 , C *2 MAF/IAT sensor terminal B and PCM terminal 1P MAF/IAT sensor terminal C and PCM terminal 1AK
  1. If there is continuity, there is a short circuit. Repair or replace the wiring harness. MAF/IAT sensor terminal A and body ground MAF/IAT sensor terminal B and power supply MAF/IAT sensor terminal C and power supply MAF/IAT sensor terminal C and body ground

*1 : Canada specs.

*2 : Except Canada specs.

  1. If there is no continuity, there is an open circuit. Repair or replace the wiring harness. MAF/IAT sensor terminal D and PCM terminal 1M MAF/IAT sensor terminal E and PCM terminal 1AR
  1. If there is continuity, there is a short circuit. Repair or replace the wiring harness. MAF/IAT sensor terminal E and power supply MAF/IAT sensor terminal D and power supply MAF/IAT sensor terminal D and body ground

Scheme 79

Scheme 79: MANIFOLD ABSOLUTE PRESSURE (MAP) SENSOR/BOOST AIR TEMPERATURE SENSOR REMOVAL/INSTALLATION [L3 WITH T
  1. Disconnect the negative battery cable.
  2. Remove the charge air cooler duct. (See «INTAKE-AIR SYSTEM REMOVAL/INSTALLATION [L3 WITH TC]»(ref-375331-S03672667482010102800000) .)
  3. Remove the oil level gauge pipe. (See «OIL PAN REMOVAL/INSTALLATION [L3 WITH TC]»(ref-375329-S18599866482010102800000) .)
  4. Disconnect the MAP/boost air temperature sensor connector.
  5. Remove MAP/boost air temperature sensor from the intake manifold.
  6. Install in the reverse order of removal. Tightening torque 5.0-7.0 N.m {51-71 kgf.cm, 45-61 in.lbf}
  1. If there is no continuity, there is an open circuit. Repair or replace the wiring harness. MAP/boost air temperature sensor terminal A and PCM terminal 2AV MAP/boost air temperature sensor terminal C and PCM terminal 2AU MAP/boost air temperature sensor terminal D and PCM terminal 2AG
  1. If there is continuity, there is a short circuit. Repair or replace the wiring harness. MAP/boost air temperature sensor terminal A and power supply. MAP/boost air temperature sensor terminal C and body ground. MAP/boost air temperature sensor terminal D and power supply. MAP/boost air temperature sensor terminal D and body ground
  1. If there is no continuity, there is an open circuit. Repair or replace the wiring harness. MAP/boost air temperature sensor terminal A and PCM terminal 2AV MAP/boost air temperature sensor terminal B and PCM terminal 2N MAP/boost air temperature sensor terminal C and PCM terminal 2AU
  1. If there is continuity, there is a short circuit. Repair or replace the wiring harness. MAP/boost air temperature sensor terminal A and power supply MAP/boost air temperature sensor terminal B and power supply MAP/boost air temperature sensor terminal B and body ground MAP/boost air temperature sensor terminal C and body ground
  1. If there is no continuity, there is an open circuit. Repair or replace the wiring harness. Throttle body terminal A and PCM terminal 2AK Throttle body terminal B and PCM terminal 2AO Throttle body terminal C and PCM terminal 2AL Throttle body terminal D and PCM terminal 2AJ
  1. If there is continuity, there is a short circuit. Repair or replace the wiring harness. Throttle body terminal A and power supply Throttle body terminal A and body ground Throttle body terminal B and body ground Throttle body terminal C and power supply Throttle body terminal C and body ground Throttle body terminal D and power supply
  1. If there is no continuity, there is an open circuit. Repair or replace the wiring harness. APP sensor terminal A and PCM terminal 1AJ APP sensor terminal B and PCM terminal 1AV APP sensor terminal C and PCM terminal 1 AC APP sensor terminal D and PCM terminal 1Q APP sensor terminal E and PCM terminal 1U APP sensor terminal F and PCM terminal 1Y
  1. If there is continuity, there is a short circuit. Repair or replace the wiring harness. APP sensor terminal A and body ground APP sensor terminal B and power supply APP sensor terminal C and power supply APP sensor terminal C and body ground APP sensor terminal D and body ground APP sensor terminal E and power supply APP sensor terminal F and power supply APP sensor terminal F and body ground
  1. If there is no continuity, there is an open circuit. Repair or replace the wiring harness. Fuel pressure sensor terminal A and PCM terminal 2P Fuel pressure sensor terminal B and PCM terminal 2R Fuel pressure sensor terminal C and PCM terminal 2K
  1. If there is continuity, there is a short circuit. Repair or replace the wiring harness. Fuel pressure sensor terminal A and power supply. Fuel pressure sensor terminal B and power supply. Fuel pressure sensor terminal B and body ground. Fuel pressure sensor terminal C and body ground
  1. If there is no continuity, the circuit is open. Repair or replace the wiring harness. CKP sensor terminal A and PCM terminal 1AR CKP sensor terminal B and PCM terminal 2W CKP sensor terminal C and main relay terminal A *1 , C *2
  1. If there is continuity, the circuit is shorted. Repair or replace the wiring harness. CKP sensor terminal A and power supply CKP sensor terminal B and power supply CKP sensor terminal B and body ground CKP sensor terminal C and body ground

*1 : Canada specs.

*2 : Except Canada specs.

  1. If there is no continuity, the circuit is open. Repair or replace the wiring harness. CMP sensor terminal A and main relay terminal A *1 , C *2 CMP sensor terminal B and PCM terminal 1AR CMP sensor terminal C and PCM terminal 2S
  1. If there is continuity, the circuit is shorted. Repair or replace the wiring harness. CMP sensor terminal A and body ground CMP sensor terminal B and power supply CMP sensor terminal C and body ground CMP sensor terminal C and power supply

*1 : Canada specs.

*2 : Except Canada specs.

  1. If there is no continuity in the following wiring harnesses, there is an open circuit. Repair or replace the wiring harness. A/F sensor terminal 1A and PCM terminal 2AD A/F sensor terminal 1B and PCM terminal 2AC A/F sensor terminal 1C and PCM terminal 2Z A/F sensor terminal 2A and PCM terminal 2M A/F sensor terminal 2B and main relay terminal A *1 , C *2 A/F sensor terminal 2C and PCM terminal 2Y A/F sensor terminal 2D and PCM terminal 2C
  1. If there is continuity in the following wiring harnesses, there is a short circuit. Repair or replace the wiring harness. A/F sensor terminal 1A and body ground A/F sensor terminal 1A and power supply A/F sensor terminal 1B and body ground A/F sensor terminal 1B and power supply A/F sensor terminal 1C and body ground A/F sensor terminal 1C and power supply A/F sensor terminal 2A and power supply A/F sensor terminal 2B and body ground A/F sensor terminal 2C and body ground A/F sensor terminal 2C and power supply A/F sensor terminal 2D and body ground A/F sensor terminal 2D and power supply

*1 : Canada specs.

*2 : Except Canada specs.

Scheme 80

Scheme 80: HO2S Voltage Inspection
  1. Warm up the engine to normal operating temperature.
  2. Using the M-MDS, monitor the following: Vehicle speed (PID: VSS) Engine speed (PID: RPM) HO2S voltage (PID: O2S12)
  3. Drive the vehicle and decelerate the engine speed by releasing the accelerator pedal fully when the engine speed is 3,000 rpm or more.
  4. Verify that the HO2S outputs a voltage of 0.6 V or more , one time or more, then verify that the HO2S voltage (PID: O2S12) is 0.3 V or less while decelerating as shown in the figure. If not within the specification, inspect the HO2S for an open or short circuit. (See «HO2S CIRCUIT OPEN/SHORT INSPECTION»(ref-375326-S04236839702010102800000) .) Then if there is no malfunction in the wiring harness, replace the HO2S.

Scheme 81

Scheme 81: HO2S Circuit Open/Short Inspection
  1. Disconnect the PCM connector.
  2. Disconnect the HO2S connector.
  3. Inspect the following wiring harnesses for an open or short circuit. (Continuity inspection)
  1. If there is no continuity, there is an open circuit. Repair or replace the wiring harness. HO2S terminal A and PCM terminal 2Q HO2S terminal B and PCM terminal 21
  1. If there is continuity, there is a short circuit. Repair or replace the wiring harness. HO2S terminal A and body ground HO2S terminal A and power supply HO2S terminal B and power supply

Scheme 82

Scheme 82: HO2S Heater Resistance Inspection
  1. Disconnect the HO2S connector.
  2. Measure the HO2S resistance between terminals C and D. If not within the specification, replace the HO2S. HO2S heater resistance 2-50 ohms

Scheme 83

Scheme 83: HO2S Heater Circuit Open/Short Inspection
  1. Disconnect the PCM connector.
  2. Disconnect the HO2S connector.
  3. Inspect the following wiring harnesses for an open or short circuit. (Continuity check)
  1. If there is no continuity, there is an open circuit. Repair or replace the wiring harness. HO2S terminal C and ignition switch HO2S terminal D and PCM terminal 2D
  1. If there is no continuity, there is a short circuit. Repair or replace the wiring harness. HO2S terminal A and body ground HO2S terminal B and power supply HO2S terminal B and body ground
  1. If there is no continuity, there is an open circuit. Repair or replace the wiring harness. KS terminal A and PCM terminal 2U KS terminal B and PCM terminal 2V
  1. If there is continuity, there is a short circuit. Repair or replace the wiring harness. KS terminal A and power supply KS terminal A and body ground KS terminal B and power supply KS terminal B and body ground
  1. If there is no continuity, the circuit is open. Repair or replace the wiring harness. Fuel tank pressure sensor terminal A and PCM terminal 1AR Fuel tank pressure sensor terminal B and PCM terminal 1BG Fuel tank pressure sensor terminal C and PCM terminal 1N
  1. If there is continuity, the circuit is shorted. Repair or replace the wiring harness. Fuel tank pressure sensor terminal A and power supply Fuel tank pressure sensor terminal B and power supply Fuel tank pressure sensor terminal B and body ground Fuel tank pressure sensor terminal C and body ground