- Measure cylinder bore at 3 places for out-of-round and taper. If out-of-round or taper exceeds .0007" (.019 mm), rebore cylinder for oversize pistons. See CYLINDER BORE DIAMETERS table.
- Insert piston in cylinder. Using a feeler gauge, determine piston-to-cylinder bore clearance. Clearance should be .0009-.0020" (.023-.051 mm). Maximum clearance is .006" (.15 mm). If clearance exceeds maximum specification, rebore cylinder, and install oversize piston. See PISTON DIAMETERS table.
| Application | In. (mm) |
|---|
| Standard (New) | 3.5433-3.5442 (90.000-90.022) |
| .010 (.25 mm) O/S | 3.5531-3.5540 (90.250-90.272) |
| .020 (.50 mm) O/S | 3.5630-3.5639 (90.500-90.522) |
| (1) Cylinder bore taper and out-of-round must not exceed .0007" (.019 mm). |
| (1) | Cylinder bore taper and out-of-round must not exceed .0007" (.019 mm). |
CYLINDER BORE DIAMETERS (1)
| Application | In. (mm) |
|---|
| Standard (New) | 3.5416-3.5429 (89.958-89.990) |
| .010 (.25 mm) O/S | 3.5515-3.5527 (90.208-90.240) |
| .020 (.50 mm) O/S | 3.5613-3.5639 (90.458-90.522) |
| (1) Measured at .87" (22 mm) from bottom of oil ring land. |
| (1) | Measured at .87" (22 mm) from bottom of oil ring land. |
