- Measure cylinder bore at 3 places for out-of-round and taper. If either out-of-round or taper exceeds .0007" (.019 mm), rebore cylinder for oversize pistons.
- Insert piston in cylinder. Using a feeler gauge, determine piston-to-cylinder bore clearance. Clearance should be .0019-.0026" (.049-.065 mm). Maximum clearance is .0059" (.15 mm). If clearance exceeds maximum, rebore cylinder and install oversize piston.
| Application | In. (mm) |
|---|
| Standard (New) | 3.5433-3.5442 (90.000-90.022) |
| .010 (.25) O/S | 3.5531-3.5540 (90.250-90.272) |
| .020 (.50) O/S | 3.5630-3.5639 (90.500-90.522) |
| (1) Cylinder bore taper and out-of-round must not exceed .0007 (.019 mm). |
| (1) | Cylinder bore taper and out-of-round must not exceed .0007 (.019 mm). |
CYLINDER BORE DIAMETERS (1)
| Application | In. (mm) |
|---|
| Standard (New) | 3.5411-3.5419 (89.944-89.964) |
| .010 (.25) O/S | 3.5509-3.5517 (90.194-90.214) |
| .020 (.50) O/S | 3.5608-3.5616 (90.444-90.464) |
| (1) Measured at .87" (22 mm) from bottom of oil ring land. |
| (1) | Measured at .87" (22 mm) from bottom of oil ring land. |
