Contents Wiring diagrams Section: Automatic HVAC System All sections

Control System (HVAC): Diagnosis Mazda 6 GH

Automatic HVAC System 16 illustrations ~514 words

PWM UNIT INSPECTION [L3, AJ]

  1. Connect the PWM unit connector.
  2. Turn the ignition switch to ON position.
  3. Measure the voltage at each PWM unit terminal and refer to . If not as specified, inspect the parts listed under "Action" and the related wiring harness.

Scheme 23

Scheme 23: Terminal Voltage List (Reference)
TerminalSignalConnected toTest conditionVoltage (V)Action
1AIG2Blower relayIgnition switch at ON positionB+Inspect for continuity or short circuit (PWM unit-blower relay: 1A-C) Inspect blower relay
Ignition switch at LOCK positionBelow 1.0
1BGNDGroundUnder any conditionBelow 1.0Inspect for continuity (PWM unit-ground: 1B-GND)
2ABlower fan speedClimate control unitFan speed: 1-7Pulse (1)Inspect for continuity or short circuit (PWM unit-climate control unit: 2A-1C) Inspect climate control unit
2B
2CMotor operationBlower motorFan offB+Inspect for continuity or short circuit (PWM unit-blower motor: 2C-A) Inspect blower motor
Fan speed 18-10
Fan speed 26-8
Fan speed 35-6
Fan speed 43-5
Fan speed 51-3
Fan speed 60.7-1
Fan speed 70.7-1
2D
2E
2F
(1) Refer to climate control unit terminal 1C see scheme 1 See CLIMATE CONTROL UNIT INSPECTION [L3, AJ] ).
(1)Refer to climate control unit terminal 1C see scheme 1 See CLIMATE CONTROL UNIT INSPECTION [L3, AJ] ).

PWM UNIT CONNECTOR TERMINALS VOLTAGE LIST (REFERENCE)

Scheme 24

Scheme 24: RESISTOR REMOVAL/INSTALLATION
  1. Disconnect the negative battery cable.
  2. Remove the glove compartment.
  3. Remove in the order indicated in the table.
  4. Install in the reverse order of removal.

Scheme 25

Scheme 25: RESISTOR INSPECTION
  1. Verify that the resistance between the terminals of the resistor is as shown in the table. If not as specified, replace the resistor. RESISTOR RESISTANCE SPECIFICATIONS Terminal Resistance (ohm) A-D 0.25 A-B 0.85 A-C 2.70

Scheme 26

Scheme 26: MAGNETIC CLUTCH DISASSEMBLY/ASSEMBLY [L3, AJ]
  1. Disassemble in the order indicated in the table.
  2. Assemble in the reverse order of disassembly.
  3. Adjust the magnetic clutch clearance. See «MAGNETIC CLUTCH ADJUSTMENT [L3, AJ]»(ref-288779-S15308897932008062500000) .

Scheme 27

Scheme 27: Bolt Removal/Installation Note
  1. When removing or installing the bolt, hold the pressure plate in place as shown in the figure.
  2. When installing a new A/C compressor body, replace the bolt.

Scheme 28

Scheme 28: Snap Ring Installation Note
  1. When installing a new pressure plate, A/C compressor pulley, stator, or A/C compressor body, replace the snap ring.

Scheme 29

Scheme 29: MAGNETIC CLUTCH ADJUSTMENT [L3, AJ]

Scheme 30

Scheme 30
  1. Measure the clearance around the entire circumference between the pressure plate and A/C compressor pulley using a thickness gauge.
  2. Verify that the clearance is within the specification. If not within the specification, remove the pressure plate and adjust the clearance by changing the shim ( 0.2 mm {0.008 in}, 0.5 mm {0.02 in} ) or the number of shims. Magnetic clutch clearance 0.3-0.6 mm {0.012-0.023 in}

Scheme 31

Scheme 31: MAGNETIC CLUTCH INSPECTION [L3, AJ]

Scheme 32

Scheme 32
  1. Connect battery positive voltage to terminal A of magnetic clutch and ground to A/C compressor body.
  2. Verify that the magnetic clutch operates. If not as specified, replace the stator.

Scheme 33

Scheme 33: SOLAR RADIATION SENSOR REMOVAL/INSTALLATION
  1. Disconnect the negative battery cable.
  2. Remove the solar radiation sensor from the dashboard using a tape-wrapped flathead screwdriver.
  3. Install in the reverse order of removal.

Scheme 34

Scheme 34: SOLAR RADIATION SENSOR INSPECTION
  1. Shine a fluorescent light or expose the solar radiation sensor to natural sunlight.
  2. Connect positive (+) lead to terminal A and negative (-) lead to terminal B of the solar radiation sensor. If the output voltage is not over 0.02V and not less 0.45 V , replace the solar radiation sensor.

Scheme 35

Scheme 35: AMBIENT TEMPERATURE SENSOR REMOVAL/INSTALLATION
  1. Disconnect the negative battery cable.
  2. Remove the radiator grille. See «RADIATOR GRILLE REMOVAL/INSTALLATION.»(ref-288738-S17220099732008062500000)
  3. Remove in the order indicated in the table.
  4. Install in the reverse order of removal.

Scheme 36

Scheme 36: AMBIENT TEMPERATURE SENSOR INSPECTION [L3, AJ]
  1. Measure the temperature around the ambient temperature sensor.
  2. Measure the resistance between terminals of the ambient temperature sensor. If the resistance is not as shown in the graph, replace the ambient temperature sensor.

Scheme 37

Scheme 37: PASSENGER COMPARTMENT TEMPERATURE SENSOR REMOVAL/INSTALLATION [L3, AJ]
  1. Disconnect the negative battery cable.
  2. Remove the lower panel. See «LOWER PANEL REMOVAL/INSTALLATION.»(ref-288737-S38536554682008062500000)
  3. Remove in the order indicated in the table.
  4. Install in the reverse order of removal.

Scheme 38

Scheme 38: PASSENGER COMPARTMENT TEMPERATURE SENSOR INSPECTION [L3, AJ]
  1. Measure the temperature around the passenger compartment temperature sensor.
  2. Measure the resistance between terminals of the passenger compartment temperature sensor. If the resistance is not as shown in the graph, replace the passenger compartment temperature sensor.