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Engine Mechanical - Overhaul - 3.0L V6 (Aj with Variable Valve Timing): Other Mazda 6 GG

Mechanical 13 illustrations ~246 words

ENGINE DISMOUNTING

  1. Dismount in the reverse order of mounting.

Scheme 247

Scheme 247: TIMING CHAIN DISASSEMBLY
  1. Disassemble in the order indicated in the figure.

Scheme 248

Scheme 248: CYLINDER HEAD COVER DISASSEMBLY NOTE
  1. Remove the cylinder head cover bolts in the order indicated in the figure.

Scheme 249

Scheme 249: WATER PUMP DRIVE BELT DISASSEMBLY NOTE
  1. Rotate the belt tensioner counterclockwise to release the drive belt tension and remove the belt.

Scheme 250

Scheme 250: WATER PUMP DRIVE PULLEY DISASSEMBLY NOTE

Scheme 251

Scheme 251
  1. Replace part A of the SST [303-009 (49 UN30 3009)] with the SST [303-457 (49 UN30 3457)].
  2. Remove the water pump pulley using the SSTs .

Scheme 252

Scheme 252: CAMSHAFT OIL SEAL HOUSING DISASSEMBLY NOTE
  1. Remove the oil seal using a screwdriver.

Scheme 253

Scheme 253: OIL PAN DISASSEMBLY NOTE
  1. Remove the oil pan bolts and studs in the order indicated in the figure.

Scheme 254

Scheme 254: CRANKSHAFT PULLEY DISASSEMBLY NOTE

Scheme 255

Scheme 255
  1. Hold the flywheel (MTX) or the drive plate (ATX) using the SST .
  2. Remove the crankshaft pulley lock bolt.
  3. Remove the crankshaft pulley using the SST and three (M8x 1.25x45) bolts.

Scheme 256

Scheme 256: ENGINE FRONT COVER DISASSEMBLY NOTE

Scheme 257

Scheme 257
  1. Remove the engine front cover bolts and studs in the order indicated in the figure.
  2. Remove the oil seal using a screwdriver.

Scheme 258

Scheme 258: CHAIN TENSIONER (RH) DISASSEMBLY NOTE

Scheme 259

Scheme 259
  1. Before removing chain tensioner (RH), turn the crankshaft clockwise to position the crankshaft keyway in the 3 o'clock position, (camshafts (RH) are in the neutral position.)
  2. Hold the timing chain tensioner ratchet lock mechanism away from the ratchet stem with a thin screwdriver.
  3. Slowly press the tensioner piston.
  4. Hold the tensioner piston with a 1.5 mm (0.06 in) wire or paper clip.