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Engine - Intake-Air System - 2.3L [L3]: Removal & Installation Mazda 6 GG

Mechanical 2 illustrations ~170 words

INTAKE-AIR SYSTEM REMOVAL/INSTALLATION [L3]

WARNINGWhen the engine and intake-air system are hot, they can badly burn. Turn off the engine and wait until they are cool before removing the intake-air system. Fuel vapor is hazardous. It can easily ignite, causing serious injury and damage. Always keep sparks and flames away from fuel. Fuel line spills and leakage are dangerous. Fuel can ignite and cause serious injuries or death and damage. Fuel can also irritate skin and eyes. To prevent this, always complete the "Fuel Line Safety Procedure". (See BEFORE REPAIR PROCEDURE .)

Scheme 398

Scheme 398
  1. Disconnect the negative battery cable.
  2. Remove in the order indicated in the figure.
  3. Install in the reverse order of removal.
  4. Complete the "AFTER REPAIR PROCEDURE". (See «AFTER REPAIR PROCEDURE»(ref-159331-S20145793872005072800000) .)

RESONANCE CHAMBER REMOVAL NOTE

  1. Remove the front mudguard (LH) before removing the resonance chamber.

WATER HOSE REMOVAL NOTE

  1. Drain the engine coolant before removing the water hose. (See «ENGINE COOLANT REPLACEMENT»(ref-193833-S33923677642005092600000) .)

Scheme 399

Scheme 399: VACUUM HOSE (PURGE SOLENOID VALVE) INSTALLATION NOTE
  1. Fit the vacuum hose (purge solenoid valve) onto the respective fittings, and install clamps as shown.

Air Cleaner Case Installation Note

CAUTIONBefore assembling the air cleaner, verify that the rubber mounts have not fallen off from the air cleaner bracket (3 locations). Always install the air cleaner case using the following procedure.

Note. When inserting the rubber mounts into the air cleaner case, soapy water can be applied.

  1. Verify that the rubber mounts are set in the air cleaner bracket (3 locations).
  2. Install the projections on the frame side (2 locations).
  3. Verify that the projections on the frame side are installed securely.
  4. Install the projection on the engine side (remaining location).
  5. Verify that the projection on the engine side installed securely.