Basic System (HVAC): Removal & Installation Mazda 6 GG

A/C Unit Installation Note

1. When installing a new A/C unit or evaporator, add a supplemental amount of ZXL 100PG compressor oil into the refrigerant cycle. Supplemental amount (approximate quantity) 25 ml {25 cc, 0.8 fl oz}

Scheme 85

1. Disassemble in the order indicated in (Scheme 85).
2. Assemble in the reverse order of disassembly.

Scheme 86

1. Assemble the evaporator temperature sensor (Scheme 86)

Scheme 87

1. Attach the insulator as shown in the (Scheme 87).

Scheme 88

1. Remove the glove compartment.
2. Remove in the order indicated in the table. AIR FILTER REMOVAL/INSTALLATION 1 Air Filter Cover 2 Air Filter
3. Install in the reverse order of removal.

A/C Compressor Installation Note

1. Remove the following amount of compressor oil from the new A/C compressor when replacing the A/C compressor. Compressor oil to be removed (approximate quantity) 150 ml {150 cc, 5.07 fl oz} - [compressor oil from old A/C compressor + 15 ml {15 cc, 0.5 fl oz}]

Scheme 89

1. Disconnect the negative battery cable.
2. Discharge the refrigerant from the system. (See «REFRIGERANT CHARGING»(ref-193871-S04942716232005092600000).)
3. Remove the shroud panel. (See «SHROUD PANEL REMOVAL/INSTALLATION»(ref-193882-S05210848312005092600000).) CAUTION: If moisture or foreign material enters the refrigeration cycle, cooling ability will be lowered and abnormal noise will occur. Always immediately plug all open fittings after removing any refrigeration cycle parts to keep moisture or foreign material out of the cycle.
4. Remove in the order indicated in see scheme 7. Do not allow compressor oil to spill.
5. Install in the reverse order of removal.
6. Perform the refrigerant system performance test. (See «REFRIGERANT SYSTEM PERFORMANCE TEST»(ref-193871-S02439476412005092600000).)

Condenser Installation Note

1. When installing a new condenser, add a supplemental amount of ZXL 100PG compressor oil inlet the refrigerant cycle. Supplemental amount (approximate quantity) 20 ml {20 cc, 0.7 fl oz}