Control System (HVAC): Removal & Installation Mazda 5 I рестайлинг

FRONT BLOWER MOTOR REMOVAL [FULL-AUTO AIR CONDITIONER]

Note. The front blower motor is located on the A/C unit as shown in the figure.

Scheme 50

Scheme 51

Scheme 52

Scheme 53

Scheme 54

Scheme 55

1. Set the air intake mode to FRESH.
2. Disconnect the negative battery cable.
3. Remove the following parts: Side wall (See «SIDE WALL REMOVAL/INSTALLATION»(ref-292888-S04204557052008080600000) .) Selector lever component (ATX) (See «SELECTOR LEVER COMPONENT REMOVAL/INSTALLATION»(ref-292885-S14884822382008080600000) .) Shift lever component (MTX) (See «MANUAL TRANSAXLE SHIFT MECHANISM REMOVAL/INSTALLATION»(ref-292950-S13529176852008080600000) .) Front console (See «FRONT CONSOLE REMOVAL/INSTALLATION»(ref-292888-S22395177942008080600000) .) Front scuff plate inner (passenger's side) (See «FRONT SCUFF PLATE REMOVAL/INSTALLATION»(ref-292888-S11748287832008080600000) .) Front side trim (passenger's side) (See «FRONT SIDE TRIM REMOVAL/INSTALLATION»(ref-292888-S14675185142008080600000) .) Side panel, (passenger's side) (See «SIDE PANEL REMOVAL/INSTALLATION»(ref-292888-S04204557052008080600000) .) Glove compartment (See «GLOVE COMPARTMENT REMOVAL/INSTALLATION»(ref-292888-S03337365032008080600000) .) Hood release lever (See «HOOD LATCH AND RELEASE LEVER REMOVAL/INSTALLATION»(ref-292928-S20037409122008080600000) .) HF/TEL unit (See «HANDS-FREE TELEPHONE (HF/TEL) UNIT REMOVAL/INSTALLATION»(ref-292927-S16152956342008080600000) .) Lower panel (See «LOWER PANEL REMOVAL/INSTALLATION»(ref-292888-S42810347612008080600000) .) Airflow mode actuator (See «AIRFLOW MODE ACTUATOR REMOVAL/INSTALLATION [FULL-AUTO AIR CONDITIONER]»(ref-292890-S41312356132008080600000) .) Accelerator pedal (See «ACCELERATOR PEDAL REMOVAL/INSTALLATION [L3]»(ref-292889-S05522938432008080600000) .) Brake pedal (See «BRAKE PEDAL REMOVAL/INSTALLATION»(ref-292903-S13727824312008080600000) )
4. Remove the BCM wiring harness grommets.
5. Remove the screws shown in the figure and slide the front blower case. CAUTION: Slide the front blower case while pressing the dashboard insulator, otherwise the front blower case could be damaged.
6. Disconnect the air intake actuator connector.
7. Remove the front blower case shown in the figure.
8. Remove the air guide.
9. Install the SST (49 B061 015) to the front blower motor. (See «SST INSTALLATION NOTE»(ref-292890-S23907816182008080600000) .)
10. Disconnect the front blower motor cooling pipe connected to the front blower motor.
11. Disconnect the front blower motor connector as shown in the figure.
12. Remove the front blower motor cover. (See «FRONT BLOWER MOTOR COVER REMOVAL NOTE»(ref-292890-S27322105422008080600000) .) CAUTION: When the front blower motor cover is removed, the front blower motor could fall in the A/C unit case causing the sirocco fan to be damaged. Therefore another person must hold the front blower motor at the installation position.
13. Remove the front blower motor by pulling it out. (See «FRONT BLOWER MOTOR REMOVAL NOTE»(ref-292890-S40150685022008080600000) .)

Scheme 56

Scheme 57

Scheme 58

1. Align the SST guide with the sirocco fan clip position and press the SST tabs (3) into the three set holes on the front blower motor until they are inserted.
2. Rotate the SST (49 B061 015) clockwise to lock the SST and front blower motor.

Scheme 59

1. Pull the lock on the top of the front blower motor cover and rotate the front blower motor cover.

Scheme 60

Scheme 61

Scheme 62

1. Install the SST to the front blower motor. (See «FRONT BLOWER MOTOR REMOVAL [FULL-AUTO AIR CONDITIONER]»(ref-292890-S17173433532008080600000) .)
2. Install the front blower motor with the SST (49 B061 015) installed, to the A/C unit. (See «FRONT BLOWER MOTOR INSTALLATION NOTE»(ref-292890-S31442221012008080600000) .)
3. Install the front blower motor cover from the driver's side. (See «FRONT BLOWER MOTOR COVER INSTALLATION NOTE»(ref-292890-S06280099202008080600000) .)
4. Connect the front blower motor connector as shown in the figure.
5. Install the front blower motor cooling pipe.
6. Remove the SST (49 B061 015) from the front blower motor.
7. Install the air guide. CAUTION: Install the front blower case while pressing the dashboard insulator, otherwise the front blower case could be damaged.
8. Temporarily install the front blower case.
9. Connect the air intake actuator connector.
10. Install the front blower case.
11. Install the following parts: Brake pedal (See «BRAKE PEDAL REMOVAL/INSTALLATION»(ref-292903-S13727824312008080600000) ) Accelerator pedal (See «ACCELERATOR PEDAL REMOVAL/INSTALLATION [L3]»(ref-292889-S05522938432008080600000) Airflow mode actuator (See «AIRFLOW MODE ACTUATOR REMOVAL/INSTALLATION [FULL-AUTO AIR CONDITIONER]»(ref-292890-S41312356132008080600000) .) Lower panel (See «LOWER PANEL REMOVAL/INSTALLATION»(ref-292888-S42810347612008080600000) .) Hood release lever (See «HOOD LATCH AND RELEASE LEVER REMOVAL/INSTALLATION»(ref-292928-S20037409122008080600000) .) BCM harness grommet HF/TEL unit (See «HANDS-FREE TELEPHONE (HF/TEL) UNIT REMOVAL/INSTALLATION»(ref-292927-S16152956342008080600000) .) Glove compartment (See «GLOVE COMPARTMENT REMOVAL/INSTALLATION»(ref-292888-S03337365032008080600000) .) Side panel, (passenger's side) (See «SIDE PANEL REMOVAL/INSTALLATION»(ref-292888-S04204557052008080600000) .) Front side trim (passenger's side) (See «FRONT SIDE TRIM REMOVAL/INSTALLATION»(ref-292888-S14675185142008080600000) .) Front scuff plate inner (passenger's side) (See «FRONT SCUFF PLATE REMOVAL/INSTALLATION»(ref-292888-S11748287832008080600000) .) Front console (See «FRONT CONSOLE REMOVAL/INSTALLATION»(ref-292888-S22395177942008080600000) .) Shift lever component (MTX) (See «MANUAL TRANSAXLE SHIFT MECHANISM REMOVAL/INSTALLATION»(ref-292950-S13529176852008080600000) .) Selector lever component (ATX) (See «SELECTOR LEVER COMPONENT REMOVAL/INSTALLATION»(ref-292885-S14884822382008080600000) .) Side wall (See «SIDE WALL REMOVAL/INSTALLATION»(ref-292888-S04204557052008080600000) .)

Scheme 63

1. Position the front blower motor projection upward and install the front blower motor to the A/C unit. CAUTION: To prevent damage to the sirocco fan, install the front blower motor being careful that the front blower motor does not interfere with the A/C unit. Also, another person must hold the front blower motor at the installation position.

Scheme 64

1. To install, rotate the front blower motor cover until a click is heard.

Scheme 65

Scheme 66

Scheme 67

Scheme 68

1. If not replacing the front blower case, replace the adhesive polyurethane on the fresh-air inlet of the front blower case. CAUTION: To adhere new polyurethane properly, be sure to remove the adhesive agent and adhesive polyurethane completely. NOTE: If the front blower case is removed or installed, the adhesive polyurethane can be damaged. Damaged adhesive polyurethane could cause abnormal noise or other malfunctions, therefore replace it.
2. Insert the screw into the front blower case.
3. Insert the front blower case in the direction shown in the figure.
4. Insert and rotating it in the directions of the arrows shown in the figure.

Stator and Thermal Protector Removal Note

1. After removing the stator and thermal protector, completely remove the silicone adhering to the A/C compressor side.

Scheme 69

1. Apply approx. 1 g {0.04 oz} of silicone (Shin-Etsu Silicone KE-347W or similar) to the contact surface of the thermal protector, then thoroughly install it onto the A/C compressor, leaving no gaps.

Screw Installation Note

1. When installing a new stator and thermal protector, replace the screw.

Clamp Installation Note

1. When installing a new stator and thermal protector, replace the clamp.

Scheme 70

1. When installing a new pressure plate, A/C compressor pulley, stator, or A/C compressor body, replace the snap ring.

Scheme 71

Scheme 72

1. Measure the clearance around the entire circumference between the pressure plate and N C compressor pulley using a thickness gauge.
2. Verify that the clearance. If not within the specification, remove the pressure plate and adjust the clearance by changing the shim (0.2 mm {0.008 in}, 0.5 mm {0.02 in}) or the number of shims. Magnetic clutch clearance 0.3-0.5 mm {0.012-0.019 in}

Scheme 73

Scheme 74

1. Connect battery positive voltage to magnetic clutch terminal A and the A/C compressor body to ground.
2. Verify that the magnetic clutch operates. If there is any malfunction, replace the stator and thermal protector.

Scheme 75

1. Disconnect the negative battery cable.
2. Pry the solar radiation sensor from the dashboard using a flathead screwdriver wrapped with protective tape.
3. Remove in the order indicated in the table. CAUTION: After the solar radiation sensor removal, the sensor connector could fall in the dashboard making the installation difficult. Therefore, hold the rooted end of the sensor connector using a clip or similar tool to prevent it from falling.
4. Install in the reverse order of removal.

Scheme 76

1. Shine a fluorescent light or expose the solar radiation sensor to natural sunlight.
2. Using a tester, connect the positive (+) lead to solar radiation sensor terminal A, the negative (-) lead to terminal B, and verify that a voltage value is output. If the voltage is 0 V, replace the solar radiation sensor.

Scheme 77

1. Disconnect the negative battery cable.
2. Remove the radiator grille, (normal bumper)
3. Remove the under cover, (sport bumper)
4. Remove in the order indicated in the table.
5. Install in the reverse order of removal.

Scheme 78

1. Measure the temperature around the ambient temperature sensor and measure the resistance between the ambient temperature sensor terminal. If the characteristics of the ambient temperature sensor are not as shown in the graph, replace the ambient temperature sensor.

Scheme 79

1. Disconnect the negative battery cable.
2. Remove the following parts: Side wall (See «SIDE WALL REMOVAL/INSTALLATION»(ref-292888-S04204557052008080600000) .) Shift lever component (MTX) (See «MANUAL TRANSAXLE SHIFT MECHANISM REMOVAL/INSTALLATION»(ref-292950-S13529176852008080600000) .) Selector lever component (ATX) (See «SELECTOR LEVER COMPONENT REMOVAL/INSTALLATION»(ref-292885-S14884822382008080600000) .) Front console (See «FRONT CONSOLE REMOVAL/INSTALLATION»(ref-292888-S22395177942008080600000) .) Front scuff plate inner (passenger's side) (See «FRONT SCUFF PLATE REMOVAL/INSTALLATION»(ref-292888-S11748287832008080600000) .) Front side trim (passenger's side) (See «FRONT SIDE TRIM REMOVAL/INSTALLATION»(ref-292888-S14675185142008080600000) .) Side panel, (passenger's side) (See «SIDE PANEL REMOVAL/INSTALLATION»(ref-292888-S04204557052008080600000) .) Glove compartment (See «GLOVE COMPARTMENT REMOVAL/INSTALLATION»(ref-292888-S03337365032008080600000) .)
3. Remove the air hose.
4. Disconnect the passenger compartment temperature sensor connector.
5. Insert a tape-wrapped flathead screwdriver into the convex part of the passenger compartment temperature sensor and pry it to remove the passenger compartment temperature sensor together with passenger compartment temperature sensor holder.
6. Remove the passenger compartment temperature sensor.
7. Install in the reverse order of removal.

Scheme 80

1. Measure the temperature around the passenger compartment temperature sensor and measure the resistance between passenger compartment temperature sensor terminals A and B. If the characteristics of the passenger compartment temperature sensor are not as shown in the graph, replace the passenger compartment temperature sensor.

EVAPORATOR TEMPERATURE SENSOR REMOVAL/INSTALLATION [FULL-AUTO AIR CONDITIONER]

1. Remove the evaporator temperature sensor from the A/C unit. (See «A/C UNIT DISASSEMBLY/ASSEMBLY [FULL-AUTO AIR CONDITIONER]»(ref-292915-S23934724342008080600000) .)

Refrigerant Pressure Switch Installation Note

1. Apply compressor oil to O-ring and connect the joint.

Scheme 81

Scheme 82

Scheme 83

1. Install the SST (gas charging set).
2. Disconnect the refrigerant pressure switch connector.
3. Verify the high-pressure side reading of the SST (manifold gauge) and continuity between the refrigerant pressure switch terminals. If there is any malfunction, replace the refrigerant pressure switch.

Scheme 84

1. Disconnect the negative battery cable.
2. Remove the following parts: Side wall (See «SIDE WALL REMOVAL/INSTALLATION»(ref-292888-S04204557052008080600000) .) Shift lever component (MTX) (See «MANUAL TRANSAXLE SHIFT MECHANISM REMOVAL/INSTALLATION»(ref-292950-S13529176852008080600000) .) Selector lever component (ATX) (See «SELECTOR LEVER COMPONENT REMOVAL/INSTALLATION»(ref-292885-S14884822382008080600000) .) Front console (See «FRONT CONSOLE REMOVAL/INSTALLATION»(ref-292888-S22395177942008080600000) .) Center panel module. (See «CENTER PANEL REMOVAL/INSTALLATION»(ref-292888-S01410883792008080600000) .)
3. Release the left and right tabs and remove as shown in the figure.
4. Install in the reverse order of removal.

Scheme 85

1. Disconnect the negative battery cable.
2. Remove the following parts: Side wall (See «SIDE WALL REMOVAL/INSTALLATION»(ref-292888-S04204557052008080600000) .) Shift lever component (MTX) (See «MANUAL TRANSAXLE SHIFT MECHANISM REMOVAL/INSTALLATION»(ref-292950-S13529176852008080600000) .) Selector lever component (ATX) (See «SELECTOR LEVER COMPONENT REMOVAL/INSTALLATION»(ref-292885-S14884822382008080600000) .) Front console (See «FRONT CONSOLE REMOVAL/INSTALLATION»(ref-292888-S22395177942008080600000) .)
3. Release the left and right tabs and remove as shown in the figure.
4. Install in the reverse order of removal.

Scheme 86

Scheme 87

1. Disassemble in the order indicated in the table. Without car-navigation unit With car-navigation unit
2. Assemble in the reverse order of disassembly.

FRONT BLOWER MOTOR REMOVAL [MANUAL AIR CONDITIONER]

Note. The front blower motor is located on the A/C unit as shown in the figure.

Scheme 88

1. Set the air intake mode to FRESH.
2. Disconnect the negative battery cable.
3. Remove the following parts: Side wall (See «SIDE WALL REMOVAL/INSTALLATION»(ref-292888-S04204557052008080600000) .) Selector lever component (ATX) (See «SELECTOR LEVER COMPONENT REMOVAL/INSTALLATION»(ref-292885-S14884822382008080600000) .) Shift lever component (MTX) (See «MANUAL TRANSAXLE SHIFT MECHANISM REMOVAL/INSTALLATION»(ref-292950-S13529176852008080600000) .) Front console (See «FRONT CONSOLE REMOVAL/INSTALLATION»(ref-292888-S22395177942008080600000) .) Front scuff plate inner (passenger's side) (See «FRONT SCUFF PLATE REMOVAL/INSTALLATION»(ref-292888-S11748287832008080600000) .) Front side trim (passenger's side) (See «FRONT SIDE TRIM REMOVAL/INSTALLATION»(ref-292888-S14675185142008080600000) .) Side panel, (passenger's side) (See «SIDE PANEL REMOVAL/INSTALLATION»(ref-292888-S04204557052008080600000) .) Glove compartment (See «GLOVE COMPARTMENT REMOVAL/INSTALLATION»(ref-292888-S03337365032008080600000) .) Hood release lever (See «HOOD LATCH AND RELEASE LEVER REMOVAL/INSTALLATION»(ref-292928-S20037409122008080600000) .) HF/TEL unit (See «HANDS-FREE TELEPHONE (HF/TEL) UNIT REMOVAL/INSTALLATION»(ref-292927-S16152956342008080600000) .) Lower panel (See «LOWER PANEL REMOVAL/INSTALLATION»(ref-292888-S42810347612008080600000) .) Accelerator pedal (See «ACCELERATOR PEDAL REMOVAL/INSTALLATION [L3]»(ref-292889-S05522938432008080600000) .) Brake pedal (See «BRAKE PEDAL REMOVAL/INSTALLATION»(ref-292903-S13727824312008080600000) )
4. Remove the BCM wiring harness grommets.
5. Set the car-navigation unit wiring harness out of the way to secure the operation space.
6. Remove the screws shown in the figure and slide the blower case. CAUTION: Slide the blower case while pressing the dashboard insulator, otherwise the blower case could be damaged.
7. Disconnect the air intake actuator connector.
8. Remove the front blower case shown in the figure.
9. Remove the air guide.
10. Install the SST (49 B061 015) to the blower motor. (See «SST INSTALLATION NOTE»(ref-292890-S03794368702008080600000) .)
11. Disconnect the blower motor cooling pipe connected to the blower motor.
12. Disconnect the blower motor connector as shown in the figure.
13. Remove the blower motor cover. (See «BLOWER MOTOR COVER REMOVAL NOTE»(ref-292890-S07531372492008080600000) .) CAUTION: When the blower motor cover is removed, the blower motor could fall in the A/C unit case causing the sirocco fan to be damaged. Therefore another person must hold the blower motor at the installation position.
14. Remove the blower motor by pulling it out. (See «BLOWER MOTOR REMOVAL NOTE»(ref-292890-S28956538562008080600000) .)

SST Installation Note

1. Align the SST guide with the sirocco fan clip position and press the SST tabs (3) into the three set holes on the blower motor until they are inserted.
2. Rotate the SST (49 B061 015) clockwise to lock the SST and blower motor.

Blower Motor Cover Removal Note

1. Pull the lock on the top of the blower motor cover and rotate the blower motor cover.

Scheme 89

1. Install the SST to the blower motor. (See «FRONT BLOWER MOTOR REMOVAL [MANUAL AIR CONDITIONER]»(ref-292890-S03296920412008080600000) .)
2. Install the blower motor with the SST (49 B061 015) installed, to the A/C unit. (See «BLOWER MOTOR INSTALLATION NOTE»(ref-292890-S05832703762008080600000) .)
3. Install the blower motor cover from the driver's side. (See «BLOWER MOTOR COVER INSTALLATION NOTE»(ref-292890-S23137969882008080600000) .)
4. Connect the blower motor connector as shown in the figure.
5. Install the blower motor cooling pipe.
6. Remove the SST (49 B061 015) from the blower motor.
7. Install the air guide. CAUTION: Install the blower case while pressing the dashboard insulator, otherwise the blower case could be damaged.
8. Temporarily install the blower case.
9. Connect the air intake actuator connector.
10. Install the blower case.
11. Install the following parts: Brake pedal (See «BRAKE PEDAL REMOVAL/INSTALLATION»(ref-292903-S13727824312008080600000) ) Accelerator pedal (See «ACCELERATOR PEDAL REMOVAL/INSTALLATION [L3]»(ref-292889-S05522938432008080600000) ) Lower panel (See «LOWER PANEL REMOVAL/INSTALLATION»(ref-292888-S42810347612008080600000) .) Hood release lever (See «HOOD LATCH AND RELEASE LEVER REMOVAL/INSTALLATION»(ref-292928-S20037409122008080600000) .) BCM harness grommet HF/TEL unit (See «HANDS-FREE TELEPHONE (HF/TEL) UNIT REMOVAL/INSTALLATION»(ref-292927-S16152956342008080600000) .) Glove compartment (See «GLOVE COMPARTMENT REMOVAL/INSTALLATION»(ref-292888-S03337365032008080600000) .) Side panel, (passenger's side) (See «SIDE PANEL REMOVAL/INSTALLATION»(ref-292888-S04204557052008080600000) .) Front side trim (passenger's side) (See «FRONT SIDE TRIM REMOVAL/INSTALLATION»(ref-292888-S14675185142008080600000) .) Front scuff plate inner (passenger's side) (See «FRONT SCUFF PLATE REMOVAL/INSTALLATION»(ref-292888-S11748287832008080600000) .) Front console (See «FRONT CONSOLE REMOVAL/INSTALLATION»(ref-292888-S22395177942008080600000) .) Shift lever component (MTX) (See «MANUAL TRANSAXLE SHIFT MECHANISM REMOVAL/INSTALLATION»(ref-292950-S13529176852008080600000) .) Selector lever component (ATX) (See «SELECTOR LEVER COMPONENT REMOVAL/INSTALLATION»(ref-292885-S14884822382008080600000) .) Side wall (See «SIDE WALL REMOVAL/INSTALLATION»(ref-292888-S04204557052008080600000) .)

Blower Motor Installation Note

1. Position the blower motor projection upward and install the blower motor to the A/C unit.

Blower Motor Cover Installation Note

1. To install, rotate the blower motor cover until a click is heard.

Scheme 90

Scheme 91

1. If not replacing the blower case, replace the adhesive polyurethane on the fresh-air inlet of the blower case. CAUTION: To adhere new polyurethane properly, be sure to remove the adhesive agent and adhesive polyurethane completely. NOTE: If the blower case is removed or installed, the adhesive polyurethane can be damaged. Damaged adhesive polyurethane could cause abnormal noise or other malfunctions, therefore replace it.
2. Insert the screw into the blower case.
3. Insert the blower case in the direction shown in the figure.
4. Insert and rotating it in the directions of the arrows shown in the figure.

1. After removing the stator and thermal protector, completely remove the silicone adhering to the A/C compressor side.

Scheme 92

1. Apply approx. 1g {0.04 oz} of silicone (Shin-Etsu Silicone KE-347W or similar) to the contact surface of the thermal protector, then thoroughly install it onto the A/C compressor, leaving no gaps.

1. When installing a new stator and thermal protector, replace the screw.

1. When installing a new stator and thermal protector, replace the clamp.

Scheme 93

1. When installing a new pressure plate, A/C compressor pulley, stator, or A/C compressor body, replace the snap ring.

Scheme 94

Scheme 95

1. Measure the clearance around the entire circumference between the pressure plate and A/C compressor pulley using a thickness gauge.
2. Verify that the clearance. If not within the specification, remove the pressure plate and adjust the clearance by changing the shim (0.2 mm {0.008 in}, 0.5 mm {0.02 in}) or the number of shims. Magnetic clutch clearance 0.3-0.5 mm {0.012-0.019 in}

EVAPORATOR TEMPERATURE SENSOR REMOVAL/INSTALLATION [MANUAL AIR CONDITIONER]

1. Remove the evaporator temperature sensor from the A/C unit. (See «A/C UNIT DISASSEMBLY/ASSEMBLY [MANUAL AIR CONDITIONER]»(ref-292915-S33472947402008080600000) .)

1. Apply compressor oil to O-ring and connect the joint.

Scheme 96

Scheme 97

Scheme 98

1. Install the SST (gas charging set).
2. Disconnect the refrigerant pressure switch connector.
3. Verify the high-pressure side reading of the SST (manifold gauge) and continuity between the refrigerant pressure switch terminals. If there is any malfunction, replace the refrigerant pressure switch.

Scheme 99

Scheme 100

1. Disconnect the negative battery cable.
2. Remove the following parts: Front scuff plate inner (See «FRONT SCUFF PLATE REMOVAL/INSTALLATION»(ref-292888-S11748287832008080600000) .) Front side trim (See «FRONT SIDE TRIM REMOVAL/INSTALLATION»(ref-292888-S14675185142008080600000) .) Side wall (See «SIDE WALL REMOVAL/INSTALLATION»(ref-292888-S04204557052008080600000) .) Shift lever component (MTX) (See «MANUAL TRANSAXLE SHIFT MECHANISM REMOVAL/INSTALLATION»(ref-292950-S13529176852008080600000) .) Selector lever component (ATX) (See «SELECTOR LEVER COMPONENT REMOVAL/INSTALLATION»(ref-292885-S14884822382008080600000) .) Front console (See «FRONT CONSOLE REMOVAL/INSTALLATION»(ref-292888-S22395177942008080600000) .) Hood release lever (See «HOOD LATCH AND RELEASE LEVER REMOVAL/INSTALLATION»(ref-292928-S20037409122008080600000) .) Lower panel (See «LOWER PANEL REMOVAL/INSTALLATION»(ref-292888-S42810347612008080600000) .) Side panel (passenger's side) (See «SIDE PANEL REMOVAL/INSTALLATION»(ref-292888-S04204557052008080600000) .) Glove compartment (See «GLOVE COMPARTMENT REMOVAL/INSTALLATION»(ref-292888-S03337365032008080600000) .) Column cover (See «COLUMN COVER REMOVAL/INSTALLATION»(ref-292888-S25932918152008080600000) .)
3. Remove the center panel module. (See «CENTER PANEL MODULE REMOVAL/INSTALLATION»(ref-292927-S19114208722008080600000) .)
4. Remove the clamp.
5. Remove the wire clamp with air mix wire and airflow mode wire from the A/C unit.
6. Release the left and right tabs and remove in the order indicated in the table.

Scheme 101

1. Remove the E-ring from wire clamp.
2. Slide the wire clamp in the direction shown in the figure and remove it.

Scheme 102

1. Install the wire clamp to A/C unit.
2. Install E-ring to each wire. (See «E-RING INSTALLATION NOTE»(ref-292890-S17685979392008080600000) .)
3. Pass each wire through the following routes and connect to A/C unit.
4. Connect the climate control unit connector, fan switch connector.
5. Install the climate control unit.
6. Connect each wire to A/C unit.
7. Install the center panel module. (See «CENTER PANEL REMOVAL/INSTALLATION»(ref-292888-S01410883792008080600000) .)
8. Install the following parts: Column cover (See «COLUMN COVER REMOVAL/INSTALLATION»(ref-292888-S25932918152008080600000) .) Glove compartment (See «GLOVE COMPARTMENT REMOVAL/INSTALLATION»(ref-292888-S03337365032008080600000) .) Side panel (passenger's side) (See «SIDE PANEL REMOVAL/INSTALLATION»(ref-292888-S04204557052008080600000) .) Lower panel (See «LOWER PANEL REMOVAL/INSTALLATION»(ref-292888-S42810347612008080600000) .) Hood release lever (See «HOOD LATCH AND RELEASE LEVER REMOVAL/INSTALLATION»(ref-292928-S20037409122008080600000) .) Front console (See «FRONT CONSOLE REMOVAL/INSTALLATION»(ref-292888-S22395177942008080600000) .) Selector lever component (ATX) (See «SELECTOR LEVER COMPONENT REMOVAL/INSTALLATION»(ref-292885-S14884822382008080600000) .) Shift lever component (MTX) (See «MANUAL TRANSAXLE SHIFT MECHANISM REMOVAL/INSTALLATION»(ref-292950-S13529176852008080600000) .) Side wall (See «SIDE WALL REMOVAL/INSTALLATION»(ref-292888-S04204557052008080600000) .) Front side trim (See «FRONT SIDE TRIM REMOVAL/INSTALLATION»(ref-292888-S14675185142008080600000) .) Front scuff plate (See «FRONT SCUFF PLATE REMOVAL/INSTALLATION»(ref-292888-S11748287832008080600000) .)
9. Connect the negative battery cable.

Scheme 103

1. Install the wires as shown in the figure.

Scheme 104

1. Disassemble in the order indicated in the table.
2. Assemble in the reverse order of disassembly.