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Sunroof: Removal & Installation Mazda 5 I

Sun Roof/t-Top/convertible Top 5 illustrations ~1271 words

FRONT DRAIN HOSE INSTALLATION

CAUTIONIf the front drain hose is pinched or bent at any point, the water in the hose may not drain and could leak inside the vehicle. During and after installation of the trims and headliner, always make sure there is no interference with the front drain hose. Correct any abnormality if found.
  1. Apply soapy water to the part of the sunroof frame where the front drain hose is inserted.
  2. Insert the front drain hose end into the sunroof frame.
  3. Install the front drain hose to the clips parallel to the pillar and free of looseness.
  4. Insert the front drain hose grommet into the hole of the inner hinge pillar.
  5. Install the following parts: Dashboard (See «DASHBOARD REMOVAL/INSTALLATION»(ref-244361-S33355250072006092100000) ). Cowl grille (See «COWL GRILLE REMOVAL/INSTALLATION»(ref-244379-S39946920182006092100000) ). Windshield wiper arm and blade (See «WINDSHIELD WIPER ARM AND BLADE REMOVAL/INSTALLATION»(ref-244378-S16512174182006092100000) ). Rear heat duct (1) (See «REAR HEAT DUCT REMOVAL/INSTALLATION»(ref-244331-S32777456602006092100000) ). Climate control unit (See «CLIMATE CONTROL UNIT REMOVAL/INSTALLATION [FULL-AUTO AIR CONDITIONER]»(ref-244390-S14021489232006092100000) ). (See «CLIMATE CONTROL UNIT REMOVAL [MANUAL AIR CONDITIONER]»(ref-244390-S23636315652006092100000) ). (See «CLIMATE CONTROL UNIT INSTALLATION [MANUAL AIR CONDITIONER]»(ref-244390-S22465870882006092100000) ). Steering shaft (See «STEERING WHEEL AND COLUMN REMOVAL/INSTALLATION»(ref-244338-S20307144292006092100000) ). Instrument cluster (See «INSTRUMENT CLUSTER REMOVAL/INSTALLATION»(ref-244393-S21979791272006092100000) ). Lower column cover (See «COLUMN COVER REMOVAL/INSTALLATION»(ref-244361-S33738517862006092100000) ). Meter hood (See «METER HOOD REMOVAL/INSTALLATION»(ref-244361-S34979483872006092100000) ). Selector lever component (See «SELECTOR LEVER COMPONENT REMOVAL/INSTALLATION»(ref-244377-S02725560272006092100000) ). Driver-side air bag module (See «DRIVER-SIDE AIR BAG MODULE REMOVAL/INSTALLATION»(ref-244347-S16479481112006092100000) ). Center panel unit (See «CENTER PANEL UNIT REMOVAL/INSTALLATION»(ref-244348-S26058616022006092100000) ). Lower panel (See «LOWER PANEL REMOVAL/INSTALLATION»(ref-244361-S09707910472006092100000) ). Front console (See «FRONT CONSOLE REMOVAL/INSTALLATION»(ref-244361-S03102331672006092100000) ). Glove compartment (See «GLOVE COMPARTMENT REMOVAL/INSTALLATION»(ref-244361-S15926577782006092100000) ). Side panel (passenger's side) (See «SIDE PANEL REMOVAL/INSTALLATION»(ref-244361-S16170239572006092100000) ). Side wall (See «SIDE WALL REMOVAL/INSTALLATION»(ref-244361-S31703119622006092100000) ). Front side trim (See «FRONT SIDE TRIM REMOVAL/INSTALLATION»(ref-244361-S28323081802006092100000) ). headliner (See «HEADLINER REMOVAL/INSTALLATION»(ref-244361-S18152412482006092100000) ). Assist handle (See «ASSIST HANDLE REMOVAL/INSTALLATION»(ref-244361-S30917626052006092100000) ). Sunvisor (See «SUNVISOR REMOVAL/INSTALLATION»(ref-244361-S30518920232006092100000) ). Map light (See «MAP LIGHT REMOVAL/INSTALLATION»(ref-244399-S06289737222006092100000) ). C-pillar trim (See «C-PILLAR TRIM REMOVAL/INSTALLATION»(ref-244361-S32342025012006092100000) ). Second-row seat belt upper anchor installation bolt (See «SECOND-ROW SEAT BELT REMOVAL/INSTALLATION»(ref-244398-S12386615082006092100000) ). Trunk side trim (See «TRUNK SIDE TRIM REMOVAL/INSTALLATION»(ref-244361-S40694322992006092100000) ). Cargo compartment light (See «CARGO COMPARTMENT LIGHT REMOVAL/INSTALLATION»(ref-244399-S02348388242006092100000) ). Third-row seat belt lower anchor installation bolt (See «THIRD-ROW SEAT BELT REMOVAL/INSTALLATION»(ref-244398-S28594203972006092100000) ). Rear header trim (See «REAR HEADER TRIM REMOVAL/INSTALLATION»(ref-244361-S12459088702006092100000) ). Trunk end trim (See «TRUNK END TRIM REMOVAL/INSTALLATION»(ref-244361-S41938693372006092100000) ). Third-row seat (See «THIRD-ROW SEAT REMOVAL/INSTALLATION»(ref-244372-S17463966512006092100000) ). Sub-trunk Rear package tray lid (See «REAR PACKAGE TRAY LID REMOVAL/INSTALLATION»(ref-244361-S18906244912006092100000) ). B-pillar upper trim (See «B-PILLAR UPPER TRIM REMOVAL/INSTALLATION»(ref-244361-S06495024552006092100000) ). Front seat belt upper anchor installation bolt (See «FRONT SEAT BELT REMOVAL/INSTALLATION»(ref-244398-S39759204652006092100000) ). B-pillar lower trim (See «B-PILLAR LOWER TRIM REMOVAL/INSTALLATION»(ref-244361-S17191375542006092100000) ). Rear scuff plate (See «REAR SCUFF PLATE REMOVAL/INSTALLATION»(ref-244361-S08969594692006092100000) ). Front scuff plate inner (See «FRONT SCUFF PLATE REMOVAL/INSTALLATION»(ref-244361-S26008392432006092100000) ). A-pillar trim (See «A-PILLAR TRIM REMOVAL/INSTALLATION»(ref-244361-S07896560402006092100000) ). Sail garnish (See «SAIL GARNISH REMOVAL»(ref-244379-S28660931042006092100000) ). Front door (See «FRONT DOOR REMOVAL/INSTALLATION»(ref-244392-S37404913842006092100000) ).

Scheme 13

Scheme 13: REAR DRAIN HOSE REMOVAL
Scheme 13: REAR DRAIN HOSE REMOVAL
  1. Remove the following parts: A-pillar trim (See «A-PILLAR TRIM REMOVAL/INSTALLATION»(ref-244361-S07896560402006092100000) ). Front scuff plate inner (See «FRONT SCUFF PLATE REMOVAL/INSTALLATION»(ref-244361-S26008392432006092100000) ). Rear scuff plate (See «REAR SCUFF PLATE REMOVAL/INSTALLATION»(ref-244361-S08969594692006092100000) ). B-pillar lower trim (See «B-PILLAR LOWER TRIM REMOVAL/INSTALLATION»(ref-244361-S17191375542006092100000) ). Front seat belt upper anchor installation bolt (See «FRONT SEAT BELT REMOVAL/INSTALLATION»(ref-244398-S39759204652006092100000) ). B-pillar upper trim (See «B-PILLAR UPPER TRIM REMOVAL/INSTALLATION»(ref-244361-S06495024552006092100000) ). Rear package tray lid (See «REAR PACKAGE TRAY LID REMOVAL/INSTALLATION»(ref-244361-S18906244912006092100000) ). Sub-trunk Third-row seat (See «THIRD-ROW SEAT REMOVAL/INSTALLATION»(ref-244372-S17463966512006092100000) ). Trunk end trim (See «TRUNK END TRIM REMOVAL/INSTALLATION»(ref-244361-S41938693372006092100000) ). Rear header trim (See «REAR HEADER TRIM REMOVAL/INSTALLATION»(ref-244361-S12459088702006092100000) ). Third-row seat belt lower anchor installation bolt (See «THIRD-ROW SEAT BELT REMOVAL/INSTALLATION»(ref-244398-S28594203972006092100000) ). Cargo compartment light (See «CARGO COMPARTMENT LIGHT REMOVAL/INSTALLATION»(ref-244399-S02348388242006092100000) ). Trunk side trim (See «TRUNK SIDE TRIM REMOVAL/INSTALLATION»(ref-244361-S40694322992006092100000) ). Second-row seat belt upper anchor installation bolt (See «SECOND-ROW SEAT BELT REMOVAL/INSTALLATION»(ref-244398-S12386615082006092100000) ). C-pillar trim (See «C-PILLAR TRIM REMOVAL/INSTALLATION»(ref-244361-S32342025012006092100000) ). Map light (See «MAP LIGHT REMOVAL/INSTALLATION»(ref-244399-S06289737222006092100000) ). Sunvisor (See «SUNVISOR REMOVAL/INSTALLATION»(ref-244361-S30518920232006092100000) ). Assist handle (See «ASSIST HANDLE REMOVAL/INSTALLATION»(ref-244361-S30917626052006092100000) ). headliner (See «HEADLINER REMOVAL/INSTALLATION»(ref-244361-S18152412482006092100000) ).
  2. Disconnect the rear drain hose from the sunroof frame.
  3. Remove the rear drain hose from the clips.
  4. Pull the rear drain hose into the vehicle interior and remove the rear drain hose.

REAR DRAIN HOSE INSTALLATION

CAUTIONIf the rear drain hose is pinched or bent at any point, the water in the hose may not drain and could leak inside the vehicle. During and after installation of the trims and headliner, always make sure there is no interference with the rear drain hose. Correct any abnormality if found.
  1. Apply soapy water to the part of the sunroof frame where the rear drain hose is inserted.
  2. Insert the rear drain hose end into the sunroof frame.
  3. Install the rear drain hose to the clips parallel to the pillar and free of looseness.
  4. Insert the rear drain hose grommet into the hole of the inner rear pillar.
  5. Install the following parts: headliner (See «HEADLINER REMOVAL/INSTALLATION»(ref-244361-S18152412482006092100000) ). Assist handle (See «ASSIST HANDLE REMOVAL/INSTALLATION»(ref-244361-S30917626052006092100000) ). Sunvisor (See «SUNVISOR REMOVAL/INSTALLATION»(ref-244361-S30518920232006092100000) ). Map light (See «MAP LIGHT REMOVAL/INSTALLATION»(ref-244399-S06289737222006092100000) ). C-pillar trim (See «C-PILLAR TRIM REMOVAL/INSTALLATION»(ref-244361-S32342025012006092100000) ). Second-row seat belt upper anchor installation bolt (See «SECOND-ROW SEAT BELT REMOVAL/INSTALLATION»(ref-244398-S12386615082006092100000) ). Trunk side trim (See «TRUNK SIDE TRIM REMOVAL/INSTALLATION»(ref-244361-S40694322992006092100000) ). Cargo compartment light (See «CARGO COMPARTMENT LIGHT REMOVAL/INSTALLATION»(ref-244399-S02348388242006092100000) ). Third-row seat belt lower anchor installation bolt (See «THIRD-ROW SEAT BELT REMOVAL/INSTALLATION»(ref-244398-S28594203972006092100000) ). Rear header trim (See «REAR HEADER TRIM REMOVAL/INSTALLATION»(ref-244361-S12459088702006092100000) ). Trunk end trim (See «TRUNK END TRIM REMOVAL/INSTALLATION»(ref-244361-S41938693372006092100000) ). Third-row seat (See «THIRD-ROW SEAT REMOVAL/INSTALLATION»(ref-244372-S17463966512006092100000) ). Sub-trunk Rear package tray lid (See «REAR PACKAGE TRAY LID REMOVAL/INSTALLATION»(ref-244361-S18906244912006092100000) ). B-pillar upper trim (See «B-PILLAR UPPER TRIM REMOVAL/INSTALLATION»(ref-244361-S06495024552006092100000) ). Front seat belt upper anchor installation bolt (See «FRONT SEAT BELT REMOVAL/INSTALLATION»(ref-244398-S39759204652006092100000) ). B-pillar lower trim (See «B-PILLAR LOWER TRIM REMOVAL/INSTALLATION»(ref-244361-S17191375542006092100000) ). Rear scuff plate (See «REAR SCUFF PLATE REMOVAL/INSTALLATION»(ref-244361-S08969594692006092100000) ). Front scuff plate inner (See «FRONT SCUFF PLATE REMOVAL/INSTALLATION»(ref-244361-S26008392432006092100000) ). A-pillar trim (See «A-PILLAR TRIM REMOVAL/INSTALLATION»(ref-244361-S07896560402006092100000) ).

Scheme 14

Scheme 14: SUNROOF MOTOR REMOVAL/INSTALLATION
Scheme 14: SUNROOF MOTOR REMOVAL/INSTALLATION
  1. Remove the battery cover. (See «BATTERY REMOVAL/INSTALLATION [L3]»(ref-244326-S41790335602006092100000) ).
  2. Disconnect the negative battery cable.
  3. Remove the following parts: A-pillar trim (See «A-PILLAR TRIM REMOVAL/INSTALLATION»(ref-244361-S07896560402006092100000) ). Front scuff plate inner (See «FRONT SCUFF PLATE REMOVAL/INSTALLATION»(ref-244361-S26008392432006092100000) ). Rear scuff plate (See «REAR SCUFF PLATE REMOVAL/INSTALLATION»(ref-244361-S08969594692006092100000) ). B-pillar lower trim (See «B-PILLAR LOWER TRIM REMOVAL/INSTALLATION»(ref-244361-S17191375542006092100000) ). Front seat belt upper anchor installation bolt (See «FRONT SEAT BELT REMOVAL/INSTALLATION»(ref-244398-S39759204652006092100000) ). B-pillar upper trim (See «B-PILLAR UPPER TRIM REMOVAL/INSTALLATION»(ref-244361-S06495024552006092100000) ). Rear package tray lid (See «REAR PACKAGE TRAY LID REMOVAL/INSTALLATION»(ref-244361-S18906244912006092100000) ). Sub-trunk Third-row seat (See «THIRD-ROW SEAT REMOVAL/INSTALLATION»(ref-244372-S17463966512006092100000) ). Trunk end trim (See «TRUNK END TRIM REMOVAL/INSTALLATION»(ref-244361-S41938693372006092100000) ). Rear header trim (See «REAR HEADER TRIM REMOVAL/INSTALLATION»(ref-244361-S12459088702006092100000) ). Third-row seat belt lower anchor installation bolt (See «THIRD-ROW SEAT BELT REMOVAL/INSTALLATION»(ref-244398-S28594203972006092100000) ). Cargo compartment light (See «CARGO COMPARTMENT LIGHT REMOVAL/INSTALLATION»(ref-244399-S02348388242006092100000) ). Trunk side trim (See «TRUNK SIDE TRIM REMOVAL/INSTALLATION»(ref-244361-S40694322992006092100000) ). Second-row seat belt upper anchor installation bolt (See «SECOND-ROW SEAT BELT REMOVAL/INSTALLATION»(ref-244398-S12386615082006092100000) ). C-pillar trim (See «C-PILLAR TRIM REMOVAL/INSTALLATION»(ref-244361-S32342025012006092100000) ). Map light (See «MAP LIGHT REMOVAL/INSTALLATION»(ref-244399-S06289737222006092100000) ). Sunvisor (See «SUNVISOR REMOVAL/INSTALLATION»(ref-244361-S30518920232006092100000) ). Assist handle (See «ASSIST HANDLE REMOVAL/INSTALLATION»(ref-244361-S30917626052006092100000) ). Headliner (See «HEADLINER REMOVAL/INSTALLATION»(ref-244361-S18152412482006092100000) ).
  4. Disconnect the sunroof motor connector.
  5. Remove the screws, then remove the sunroof motor.
  6. Install in the reverse order of removal. NOTE: If the glass panel or the sunroof motor is moved with the sunroof motor removed, initial position setting of the sunroof motor will be required. Perform initial position setting referring to the Sunroof Motor Assembly Note. (See «SUNROOF MOTOR ASSEMBLY NOTE»(ref-244410-S38523566382006092100000) ).
  1. Measure the voltage at each terminal (other than terminal G). If not as specified, inspect the parts listed under "Inspection item" and the related wiring harnesses.
  2. Remove the battery cover. (See «BATTERY REMOVAL/INSTALLATION [L3]»(ref-244326-S41790335602006092100000) ).
  3. Disconnect the negative battery cable.
  4. Verify that continuity at terminal G is as indicated in the Terminal Voltage Table (Reference).
  5. If the parts and wiring harnesses are normal but the system still does not work properly, replace the sunroof motor.

Scheme 15

Scheme 15: Terminal Voltage Table (Reference)
Scheme 15: Terminal Voltage Table (Reference)
TerminalSignalConnected toTest conditionVoltage (V)/ContinuityInspection item
ASlide openSunroof switchSunroof is fully opening.B+Sunroof switch (See SUNROOF SWITCH INSPECTION ).
Other1.0 or less
BSlide close/tilt downSunroof switchSunroof is closing/tilting down.B+Sunroof switch (See SUNROOF SWITCH INSPECTION ).
Other1.0 or less
CTilt upSunroof switchSunroof is tilting up.B+Sunroof switch (See SUNROOF SWITCH INSPECTION ).
Other1.0 or less
EIG2A/C 10 A fuseTurn the ignition switch to the ON position.B+A/C 10 A fuse
GGNDGNDUnder any condition: Check for continuity to ground.ContinuityGND
JPower supplySUN ROOF 20 A fuseUnder any conditionB+SUN ROOF 20 A fuse

TERMINAL VOLTAGE REFERENCE

Note. The sunroof switch and the map light are a single unit.

  1. Remove the battery cover. (See «BATTERY REMOVAL/INSTALLATION [L3]»(ref-244326-S41790335602006092100000) ).
  2. Disconnect the negative battery cable.
  3. Remove the map light from the headliner. (See «MAP LIGHT REMOVAL/INSTALLATION»(ref-244399-S06289737222006092100000) ).
  4. Install in the reverse order of removal.

Scheme 16

Scheme 16: SUNROOF SWITCH INSPECTION
Scheme 16: SUNROOF SWITCH INSPECTION

Scheme 17

Scheme 17
Scheme 17
  1. Verify that the continuity between the sunroof switch terminals is as indicated in the table. If not as indicated in the table, replace the sunroof switch.

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