Contents Section: Cooling System (Mechanical) All sections

Engine Cooling System (Except Hybrid): Other Lincoln MKZ I рестайлинг

Cooling System (Mechanical) 16 illustrations ~922 words

Fail Safe Cooling

Note. If the driver is using a high percentage of throttle travel (for example, an overtaking maneuver) when the PCM starts, engine deactivation will be delayed for 10 seconds.

Note. After the cylinder deactivation operation has begun, the engine will not revert to operating on all cylinders, even if the temperature should fall, until the ignition is switched OFF and then ON again.

Note. The Malfunction Indicator Lamp (MIL) can only be extinguished by using a scan tool after the fault has been rectified and the DTC cleared.

The vehicle has a strategy built into the PCM that will control the engine if it starts to overheat.

Stage 1 of the strategy will commence if the engine starts to overheat. The Cylinder Head Temperature (CHT) sensor transmits a signal to the PCM, which then moves the temperature gauge pointer into the red zone.

If the engine is not switched OFF and the temperature continues to rise, the powertrain check lamp is illuminated. This indicates to the driver that the engine is approaching critical limits and should be stopped. At this point, DTC P1285 is set in the PCM and can be retrieved using a scan tool.

Stage 2 of the strategy will commence if the lamp and temperature gauge are ignored by the driver. The PCM will start to control the engine by cutting out cylinders and restricting the rpm to below 3,000 rpm. Simultaneously, the MIL will be illuminated. This indicates that long-term engine damage can occur and vehicle emissions will be affected. At this point, DTC 1299 is set in the PCM and can be retrieved using a scan tool.

Air is then drawn into the deactivated cylinders. This helps to control the temperature of the engine internal components. The deactivated cylinders are alternated to allow even cooling of all the cylinders.

Stage 3 of the strategy will commence if the engine temperature still continues to rise. This will result in the engine being totally disabled before major engine damage or seizure occurs. The powertrain check lamp will begin to flash, indicating to the driver that the engine will be switched OFF after 30 seconds. This allows the driver time to choose a suitable parking place.

2.5L

Note. Black arrows indicate hot, white arrows indicate cold.

Scheme 24

Scheme 24: 2.5L
ItemPart NumberDescription
18A080Degas bottle
28B273Lower radiator hose
318C266Heater core outlet-to-thermostat housing hose
48575Thermostat housing
58501Coolant pump
66010Engine block
76051Head gasket
86049Cylinder head
98276Degas bottle-to-radiator hose
1019B555Heater core
1118C266Heater core inlet hose
1218C266Heater core outlet hose
138K556Coolant outlet adapter
148A582Coolant outlet adapter-to-engine block hose
159D475EGR valve assembly
168B274Upper radiator hose
178005Radiator
188C362Bleed valve hose

ITEM DESCRIPTION TABLE

3.0L

Note. Black arrows indicate hot, white arrows indicate cold.

Scheme 25

Scheme 25: 3.0L
ItemPart NumberDescription
18A080Degas bottle
28C351Lower degas bottle hose
38B273Lower radiator hose
48276Degas bottle-to-radiator hose
58B274Upper radiator hose
68005Radiator
76083Cylinder head gasket
86050Cylinder head
98B585Thermostat and coolant pump housing
109N271Coolant inlet pipe
1118K359Heater core inlet hose
1218C266Heater core outlet hose
138A505Coolant inlet tube
1419B555Heater core
156010Engine block

ITEM DESCRIPTION TABLE

3.5L

Note. Black arrows indicate hot, white arrows indicate cold.

Scheme 26

Scheme 26: 3.5L
ItemPart NumberDescription
18C351Lower degas bottle hose
28005Radiator
38B273Lower radiator hose
48B274Upper radiator hose
56050Cylinder head
66083Cylinder head gasket
78A586Thermostat housing
89N271Water inlet tube
99K461Lower intake manifold
108501Coolant pump
116010Engine block
128276Degas bottle-to-radiator hose
1318C266Heater core outlet hose
1418C266Heater core inlet hose
1519B555Heater core
168A080Degas bottle
178B541Degas bottle-to-thermostat housing hose

ITEM DESCRIPTION TABLE

Material

ItemSpecification
Motorcraft® Premium Gold Engine Coolant with Bittering Agent (US); Motorcraft® Premium Gold Engine Coolant (Canada) VC-7-B (US); CVC-7-A (Canada); or equivalent (yellow color)WSS-M97B51-A1
Motorcraft® Specialty Green Engine Coolant with Bittering Agent (US); Motorcraft® Specialty Green Engine Coolant (Canada) VC-10-A (US); CVC-10-A (Canada)WSS-M97B55-A

MATERIAL SPECIFICATIONS TABLE

Thermostat

A new thermostat should be installed only after the following tests and checks have been carried out

  1. Pinpoint Test A, B or C
  2. Thermostat Visual Inspection
ItemSpecification
Motorcraft® Premium Gold Engine Coolant with Bittering Agent (US); Motorcraft® Premium Gold Engine Coolant (Canada) VC-7-B (US); CVC-7-A (Canada); or equivalent (yellow color)WSS-M97B51-A1
Motorcraft® Specialty Green Engine Coolant with Bittering Agent (US); Motorcraft® Specialty Green Engine Coolant (Canada) VC-10-A (US); CVC-10-A (Canada)WSS-M97B55-A

MATERIAL SPECIFICATIONS TABLE

ItemSpecification
Premium Cooling System Flush VC-1ESR-M14P7-A

MATERIAL SPECIFICATIONS TABLE

  1. To remove rust, sludge and other foreign material from the cooling system, use cooling system flush that is safe for use with aluminum radiators. For additional information, refer to «SPECIFICATIONS»(ref-355972-S42576228682010013000000) . This cleaning restores cooling system efficiency and helps prevent overheating. A pulsating or reversed direction of flushing water will loosen sediment more quickly than a steady flow in the normal coolant flow direction. In severe cases where cleaning solvents will not clean the cooling system efficiently, it will be necessary to use the pressure flushing method using cooling system flusher. Dispose of old coolant and flushing water contaminated with antifreeze and cleaning chemicals in accordance with local, state or federal laws.
  2. Remove the radiator. For additional information, refer to «Removal and Installation»(ref-355972-S36931535012010051800000) (2.5L, 3.0L) or «Removal and Installation»(ref-355972-S28880195882010051800000) (3.5L).
  3. Backflush the radiator with the radiator in an upside-down position with a high-pressure hose in the lower hose location and backflush. NOTE: Radiator internal pressure must not exceed 138 kPa (20 psi). Damage to the radiator can result.
  4. Remove the thermostat. For additional information, refer to «Removal and Installation»(ref-355972-S34230457192010013000000) (2.5L), «Removal and Installation»(ref-355972-S32752198242010013000000) (3.0L) or «Removal and Installation»(ref-355972-S01532809422010013000000) (3.5L). NOTE: On 2.5L engines, the thermostat and housing are serviced as an assembly.
  5. Backflush the engine. Position the high-pressure water hose into the engine through the engine return and backflush the engine.

Scheme 27

Scheme 27: 2.5L
ItemPart NumberDescription
1Block heater electrical connector heat shield (part of 6B018)
26B018Block heater electrical connector
36A051Block heater

ITEM DESCRIPTION TABLE

Scheme 28

Scheme 28: 3.0L
ItemPart NumberDescription
16B018Block heater electrical connector
26A051Block heater

ITEM DESCRIPTION TABLE

Scheme 29

Scheme 29: 3.5L
ItemPart NumberDescription
1030104Block heater heat shield
26B018Block heater electrical connector
36A051Block heater

ITEM DESCRIPTION TABLE

ItemSpecification
Motorcraft® Premium Gold Engine Coolant with Bittering Agent (US); Motorcraft® Premium Gold Engine Coolant (Canada) VC-7-B (US); CVC-7-A (Canada); or equivalent (yellow color)WSS-M97B51-A1
Motorcraft® Specialty Green Engine Coolant with Bittering Agent (US); Motorcraft® Specialty Green Engine Coolant (Canada) VC-10-A (US); CVC-10-A (Canada)WSS-M97B55-A

MATERIAL SPECIFICATIONS TABLE

Scheme 30

Scheme 30
ItemPart NumberDescription
1W527375Radiator hose clamp
28B273Lower radiator hose
3W500015Thermostat housing cover bolts (2 required)
48K528Thermostat housing cover
5N806807O-ring seal
68575Thermostat

ITEM DESCRIPTION TABLE

ItemSpecification
Motorcraft® Premium Gold Engine Coolant with Bittering Agent (US); Motorcraft® Premium Gold Engine Coolant (Canada) VC-7-B (US); CVC-7-A (Canada); or equivalent (yellow color)WSS-M97B51-A1
Motorcraft® Specialty Green Engine Coolant with Bittering Agent (US); Motorcraft® Specialty Green Engine Coolant (Canada) VC-10-A (US); CVC-10-A (Canada)WSS-M97B55-A

MATERIAL SPECIFICATIONS TABLE

Scheme 31

Scheme 31
ItemPart NumberDescription
18B273Lower radiator-to-thermostat housing cover hose
2W500014Thermostat housing cover bolt (2 required)
38594Thermostat housing cover
4O-ring seal
58575Thermostat

ITEM DESCRIPTION TABLE

ItemSpecification
Motorcraft® Premium Gold Engine Coolant with Bittering Agent (US); Motorcraft® Premium Gold Engine Coolant (Canada) VC-7-B (US); CVC-7-A (Canada); or equivalent (yellow color)WSS-M97B51-A1
Motorcraft® Specialty Green Engine Coolant with Bittering Agent (US); Motorcraft® Specialty Green Engine Coolant (Canada) VC-10-A (US); CVC-10-A (Canada)WSS-M97B55-A

MATERIAL SPECIFICATIONS TABLE

Scheme 32

Scheme 32
ItemPart NumberDescription
18B274Upper radiator-to-thermostat housing hose
218C266Heater outlet hose
318C266Heater inlet hose
4W503279Thermostat housing bolt (2 required)
58A586Thermostat housing
68565O-ring seal
78A571O-ring seal
88B541Thermostat housing-to-degas bottle hose

ITEM DESCRIPTION TABLE

ItemSpecification
Motorcraft® Premium Gold Engine Coolant with Bittering Agent (US); Motorcraft® Premium Gold Engine Coolant (Canada) VC-7-B (US); CVC-7-A (Canada); or equivalent (yellow color)WSS-M97B51-A1
Motorcraft® Specialty Green Engine Coolant with Bittering Agent (US); Motorcraft® Specialty Green Engine Coolant (Canada) VC-10-A (US); CVC-10-A (Canada)WSS-M97B55-A

MATERIAL SPECIFICATIONS TABLE

Scheme 33

Scheme 33
ItemPart NumberDescription
1W503281Coolant inlet pipe bolts
28594Coolant inlet pipe
38255O-ring seal
4W527485Coolant inlet pipe clamp (2 required)
58B573Coolant inlet pipe hose

ITEM DESCRIPTION TABLE

ItemSpecification
Motorcraft® Premium Gold Engine Coolant with Bittering Agent (US); Motorcraft® Premium Gold Engine Coolant (Canada) VC-7-B (US); CVC-7-A (Canada); or equivalent (yellow color)WSS-M97B51-A1
Motorcraft® Specialty Green Engine Coolant with Bittering Agent (US); Motorcraft® Specialty Green Engine Coolant (Canada) VC-10-A (US); CVC-10-A (Canada)WSS-M97B55-A

MATERIAL SPECIFICATIONS TABLE

Scheme 34

Scheme 34
ItemPart NumberDescription
1W500221Coolant pump pulley bolt (3 required)
28509Coolant pump pulley
3W500015Coolant pump bolt (3 required)
48501Coolant pump
58507Coolant pump O-ring seal

ITEM DESCRIPTION TABLE

ItemSpecification
Motorcraft® SAE 5W-20 Premium Synthetic Blend Motor Oil XO-5W20-QSP (US); Motorcraft® SAE 5W-20 Super Premium Motor Oil CXO-5W20-LSP12 (Canada); or equivalentWSS-M2C930-A

MATERIAL SPECIFICATIONS TABLE

Radiator (View 1 Of 2)

ItemPart NumberDescription
18276Radiator-to-degas bottle hose
27H420Transmission cooler tubes (2 required)
319710A/C condenser-to-radiator pin-type retainer
48B273Lower radiator hose

ITEM DESCRIPTION TABLE

Scheme 35

Scheme 35: Radiator (View 2 Of 2)
ItemPart NumberDescription
1W500214LH upper radiator support bracket bolt
28A194LH upper radiator support bracket
3W500214RH upper radiator support bracket bolt
48A194RH upper radiator support bracket
5Power steering hose retainer
63493Coolant hose retainer
719710A/C condenser
88005Radiator

ITEM DESCRIPTION TABLE

Scheme 36

Scheme 36: Removal and Installation

Scheme 37

Scheme 37
  1. Drain the cooling system. For additional information, refer to «Draining»(ref-355972-S18230589312010013000000) .
  2. Remove the cooling fan motor and shroud. For additional information, refer to «Removal and Installation»(ref-355972-S18345981022010013000000) .
  3. Detach the power steering hose retainer from the radiator.
  4. Detach the coolant hose retainer from the radiator.
  5. Disconnect the radiator-to-degas bottle hose from the radiator.
  6. Disconnect the 2 transmission cooling tubes from the radiator. To install, tighten to 30 Nm (22 lb-ft).
  7. Disconnect the lower radiator hose from the radiator.
  8. Remove the 2 bolts from the upper radiator support brackets and position the radiator towards the engine and remove the 2 upper radiator support brackets from the radiator. To install, tighten to 10 Nm (89 lb-in).
  9. Remove the A/C condensor-to-radiator pin-type retainer.
  10. Squeeze the tabs and separate the A/C condenser from the radiator. Remove the radiator.
  11. To install, reverse the removal procedure.
  12. Fill and bleed the cooling system. For additional information, refer to «COOLING SYSTEM DRAINING, FILLING AND BLEEDING»(ref-355972-S37681702192010013000000) .

Scheme 38

Scheme 38: 2.5L and 3.0L Engines
ItemPart NumberDescription
18276Degas bottle-to-radiator hose
28C351Lower degas bottle hose
3W707398Degas bottle-to-fender bolt
4W709603Degas bottle-to-fender nut
58A080Degas bottle
68100Pressure relief cap

ITEM DESCRIPTION TABLE

Scheme 39

Scheme 39: 3.5L Engines
ItemPart NumberDescription
18B541Degas bottle-to-thermostat housing hose
28C351Lower degas bottle hose
3W707398Degas bottle-to-fender bolt
4W709603Degas bottle-to-fender nut
58A080Degas bottle
614197Wiring harness retainer (if equipped)
78100Pressure relief cap
88276Degas bottle-to-radiator hose

ITEM DESCRIPTION TABLE