Contents Section: Charging System All sections

Hybrid Battery Control (P310): Other Lexus RX II рестайлинг

Charging System 16 illustrations ~1817 words

PRECAUTION

Note. When disconnecting the negative (-) battery cable, initialize the following system after the terminal is reconnected.

SystemSee Procedure
SFI systemINITIALIZATION
Lighting System
Sliding Roof Control System
Power Window Control System
Power Door Lock System
Power Back Door System
Back Door Closer System
Electrical Back Door Outside Handle System

SYSTEM REFERENCE

Scheme 137

Scheme 137
  1. PRECAUTIONS FOR INSPECTING HYBRID BATTERY SYSTEM Before inspecting the high-voltage system, take safety precautions to prevent electrical shocks, such as wearing insulated gloves and removing the service plug grip. After removing the service plug grip, put it in your pocket to prevent other technicians from reconnecting it while you are working on the high-voltage system. NOTE: Do not put the vehicle into the READY-on state with the service plug grip removed as this may cause a malfunction. After disconnecting the service plug grip, wait for at least 5 minutes before touching any of the high-voltage connectors or terminals. HINT: At least 5 minutes is required to discharge the high-voltage capacitor inside the w/ converter inverter assembly. Wear protective goggles to prevent eye injury from electrolyte leakage when checking inside the HV battery. Wear insulated gloves, turn the ignition switch off, and disconnect the negative terminal of the auxiliary battery before touching any of the orange-colored wires of the high-voltage system. Turn the ignition switch off before performing a resistance check. Turn the ignition switch off before disconnecting or reconnecting any connector. To install the service plug grip, the lever must be flipped down. Without the lever flipped down, the system outputs a DTC pertaining to the interlock switch system.
  2. PRECAUTIONS FOR HYBRID CONTROL SYSTEM ACTIVATION When the warning light comes on or the auxiliary battery has been disconnected and reconnected, putting the vehicle into the READY-on state may not start the system on the first attempt. If so, turn the ignition switch off and put the vehicle into the READY-on state again.

DEFINITION OF TERMS

TermsDefinition
Monitor DescriptionDescription of what ECM monitors and how detects malfunctions (monitoring purpose and its details).
Related DTCsA group of diagnostic trouble codes that are output by ECM based on same malfunction detection logic.
Typical Enabling ConditionPreconditions that allow ECM to detect malfunctions. With all preconditions satisfied, ECM sets DTC when monitored value(s) exceeds malfunction threshold(s).
Sequence of OperationOrder of monitor priority, applied if multiple sensors and components involved in single malfunction detection process. Each sensor and component monitored in turn and not monitored until previous detection operation completed.
Required Sensor/ComponentsSensors and components used by ECM to detect each malfunction.
Frequency of OperationNumber of times ECM checks for each malfunction during each driving cycle. "Once per driving cycle" means ECM only performs checks for that malfunction once during single driving cycle. "Continuous" means ECM performs checks for that malfunction whenever enabling conditions met.
DurationMinimum time for which ECM must detect continuous deviation in monitored value(s) in order to set DTC. Timing begins when Typical Enabling Conditions met.
Malfunction ThresholdsValue, beyond which, ECM determines malfunctions exist and sets DTCs.
MIL OperationTiming of MIL illumination after defected. "Immediate" means ECM illuminates MIL as soon as malfunction detected. "2 driving cycle" means ECM illuminates MIL if same malfunction detected second time during next sequential driving cycle.

DEFINITION OF TERMS

PART AND SYSTEM NAME LIST

This reference list indicates the part names used in this manual along with their definitions.

Part and system nameDefinition
Toyota HCAC system, Hydrocarbon adsorptive Catalyst (HCAC) system, HC adsorptive three-way catalystHC adsorptive three-way catalytic converter
Variable Valve Timing sensor, VVT sensorCamshaft position sensor
Variable valve timing system, VVT systemCamshaft timing control system
Camshaft timing oil control valve, Oil control valve OCV, VVT, VSVCamshaft timing oil control valve
Variable timing and lift, VVTLCamshaft timing and lift control
Crankshaft position sensor "A"Crankshaft position sensor
Engine speed sensorCrankshaft position sensor
THAIntake air temperature
Knock control moduleEngine knock control module
Knock sensorEngine knock sensor
Mass or volume air flow circuitMass air flow sensor circuit
Vacuum sensorManifold air pressure sensor
Internal control module, Control module, Engine control ECU, PCMPower train control module
FC idleDeceleration fuel cut
Idle air control valveIdle speed control
VSV for CCV, Canister close valve VSV for canister controlEvaporative emissions canister vent valve
VSV for EVAP, Vacuum switching valve assembly No.1, EVAP VAV, Purge VSVEvaporative emissions canister purge valve
VSV for pressure switching valve, Bypass VSVEvaporative emission pressure switching valve
Vapor pressure sensor, EVAP pressure sensor, Evaporative emission control system pressure sensorFuel tank pressure sensor
Charcoal canisterEvaporative emissions canister
ORVR systemOn-board refueling vapor recovery system
Intake manifold runner controlIntake manifold tuning system
Intake manifold runner valve, IMRV, IACV (runner valve)Intake manifold tuning valve
Intake control VSVIntake manifold tuning solenoid valve
AFSAir fuel ratio sensor
O2 sensorHeater oxygen sensor
Oxygen sensor pumping current circuitOxygen sensor output signal
Oxygen sensor reference ground circuitOxygen sensor signal ground
Accel position sensorAccelerator pedal position sensor
Throttle actuator control motor, Actuator control motor, Electronic throttle motor, Throttle control motorElectronic throttle actuator
Electronic throttle control system, Throttle actuator control systemElectronic throttle control system
Throttle/pedal position sensor, Throttle/pedal position switch, Throttle position sensor/switchThrottle position sensor
Turbo press sensorTurbocharger pressure sensor
Turbo VSVTurbocharger pressure control solenoid valve
P/S pressure switchPower-steering pressure switch
VSV for ACMActive control engine mount
Speed sensor, Vehicle speed sensor "A", Speed sensor for skid control ECUVehicle speed sensor
ATF temperature sensor, Trans, fluid temp, sensor, ATF temperature sensor "A"Transmission fluid temperature sensor
Electronic controlled automatic transmission, ECTElectronically controlled automatic
Intermediate shaft speed sensor "A"Counter gear speed sensor
Output speed sensorOutput shaft speed sensor
Input speed sensor, Input turbine speed sensor "A", Speed sensor (NT), Turbine speed sensorInput turbine speed sensor
PNP switch, NSWPark/neutral position switch
Pressure control solenoidTransmission pressure control solenoid
Shift solenoidTransmission shift solenoid valve
Transmission control switch, Shift lock control unitShift lock control module
Engine immobilizer system, Immobilizer systemVehicle anti-theft system

PART AND SYSTEM NAME LIST

Scheme 138

Scheme 138: PARTS LOCATION

Scheme 139

Scheme 139

Scheme 140

Scheme 140: SYSTEM DIAGRAM

Scheme 141

Scheme 141

Scheme 142

Scheme 142: SYSTEM DESCRIPTION
  1. BATTERY SMART UNIT CONTROL The battery smart unit converts the HV battery condition signals (voltage, current, and temperature), which are needed to determine the charging or discharging values that are calculated by the THS ECU into digital signals, and transmits them to the THS ECU via serial communication. A leakage detection circuit is provided in the battery smart unit in order to detect any leakage from the HV battery. Furthermore, the battery smart unit detects the voltage of the cooling fan, which is needed by the THS ECU to effect cooling fan control. The battery smart unit also converts these signals into digital signals and transmits them to the THS ECU via serial communication.

CHECK FOR INTERMITTENT PROBLEMS

  1. CHECK FOR INTERMITTENT PROBLEM Perform a simulation test. (See «HOW TO PROCEED WITH TROUBLESHOOTING»(ref-282976-S20672924462008041400000) ) In this simulation test, reproduce the driving condition at the trouble occurrence according to the customer problem analysis and freeze frame data recorded with DTCs. Check connectors and terminals. (See «HOW TO TROUBLESHOOT ECU CONTROLLED SYSTEMS»(ref-282976-S13289565322008041400000) ) Wiggle harnesses and connectors. (See «HOW TO TROUBLESHOOT ECU CONTROLLED SYSTEMS»(ref-282976-S13289565322008041400000) )

Scheme 143

Scheme 143: TERMINALS OF ECU

ECU TERMINAL CHART

Symbols (Terminal No.)Wiring ColorTerminal DescriptionConditionStandard (V)
IGCT (B28-1) - GND (B28-8)R - W-BControl signalREADY-on state9 to 14
VMO (B28-3) - GND (B28-8)L - W-BCooling fan No. 1 monitor signalCooling fan No.1 activation0 to 10
VM1 (B28-4) - GND (B28-8)P - W-BCooling fan No.2 monitor signalCooling fan No.2 activation0 to 10
VM2 (B28-5) - GND (B28-8)O - W-BCooling fan No.3 monitor signalCooling fan No.3 activation0 to 10
BTH+ (B28-7) - GND (B28-8)Y - W-BSerial communicationIgnition switch ONPulse generation (waveform 1)
BTH- (B28-14) - GND (B28-8)BR - W-BIgnition switch ONPulse generation (waveform 2)
TB0 (B31-1) - GB0 (B31-6)W - WHV battery temperature sensor 0HV battery temperature: -40 to 90°C (-40 to 194°F)4.8 to 1.0
TB1 (B31-2) - GB1 (B31-7)L - LHV battery temperature sensor 1HV battery temperature: -40 to 90°C (-40 to 194°F)4.8 to 1.0
TB2 (B32-1) - GB2 (B32-4)R - RHV battery temperature sensor 2HV battery temperature: -40 to 90°C (-40 to 194°F)4.8 to 1.0
TB3 (B32-2) - GB3 (B32-5)W - WHV battery temperature sensor 3HV battery temperature: -40 to 90°C (-40 to 194°F)4.8 to 1.0
TB4 (B32-3) - GB4 (B32-6)G - GHV battery temperature sensor 4HV battery temperature: -40 to 90°C (-40 to 194°F)4.8 to 1.0
TB5 (B31-3) - GB5 (B31-8)R-RHV battery temperature sensor 5HV battery temperature: -40 to 90°C (-40 to 194°F)4.8 to 1.0
TB6 (B31-4) - GB6 (B31-9)O - OHV battery temperature sensor 6HV battery temperature: -40 to 90°C (-40 to 194°F)4.8 to 1.0
TB7 (B31-5) - GB7 (B31-10)G - GHV battery temperature sensor 7HV battery temperature: -40 to 90°C (-40 to 194°F)4.8 to 1.0
VIB (B28-10) - GIB (B28-12)Y-B - VPower source for battery current sensorIgnition switch ON4.5 to 5.5
IB (B28-11) - GIB (B28-12)BR-B - VBattery current sensorREADY-on state0.5 to 4.5
GND (B28-8) - Body groundW-B - body groundGroundAlways (continuity check)Continuity. (Below 6 ohms)

ECU TERMINAL CHART

Scheme 144

Scheme 144

Scheme 145

Scheme 145
  1. Oscilloscope waveform HINT: Oscilloscope waveform samples are provided here for informational purposes. Noise and fluttering waveforms have been omitted. Waveform 1 WAVEFORM 1 REFERENCE Item Contents Terminal BTH+ (B28-7) - GND (B28-8) Equipment Setting 2V/DIV, 500μs/DIV Condition Ignition switch ON HINT: The waveform shown in the illustration varies depending on the contents of the communication. Waveform 2 WAVEFORM 2 REFERENCE Item Contents Terminal BTH- (B28-14) - GND (B28-8) Equipment Setting 2V/DIV, 500μs/DIV Condition Ignition switch ON HINT: The waveform shown in the illustration varies depending on the contents of the communication.

Scheme 146

Scheme 146: DIAGNOSIS SYSTEM

Scheme 147

Scheme 147

Scheme 148

Scheme 148
  1. DESCRIPTION The HV control ECU has a self-diagnosis system. If the computer, hybrid battery system or the components are not working properly, the ECU carries out a diagnosis to detect the malfunction, and illuminates the master warning light in the combination meter together with any of the indicators on the multi-information display, the HV system warning, the HV battery warning or the discharge warning. HINT: The master warning light illuminates when THS II fails and it blinks when in inspection mode. When troubleshooting OBD II vehicles, the only difference from the usual troubleshooting procedure is that you need to connect the OBD II scan tool complying with SAE J1978 or the intelligent tester to the vehicle, and read various data output from the vehicle's ECUs. OBD II regulations require that the vehicle's on-board computer illuminates the Malfunction Indicator light (MIL) in the instrument panel when the computer detects a malfunction in: 1) the emission control systems/ components, 2) the powertrain control components (which affect vehicle emissions), or 3) the computers. In addition, the applicable Diagnostic Trouble Codes (DTCs) prescribed by SAE J2012 are recorded in the HV control ECU memory (See «DIAGNOSTIC TROUBLE CODE CHART»(ref-283000-S40789667132008041400000) ). If the malfunction does not recur in 3 consecutive trips, the MIL will go off automatically. However the DTCs remain recorded in the HV control ECU memory. To check the DTCs, connect the intelligent tester to the Data Link Connector 3 (DLC3) with the CAN vehicle interface module (CAN VIM). The intelligent tester also allows erasing of the DTCs and check the freeze frame data and various forms of THS II data (for operating instructions, refer to their respective instruction manuals). The DTCs include SAE controlled codes and manufacturer controlled codes. SAE controlled codes must be set as prescribed by the SAE, while manufacturer controlled codes can be set by the manufacturer within the prescribed limits (See «DIAGNOSTIC TROUBLE CODE CHART»(ref-283000-S40789667132008041400000) ).
  2. CHECK DLC3 The HV control ECU uses the ISO 9141-2 communication protocol. The terminal arrangement of the DLC3 complies with SAE J1962 and matches the ISO 9141-2 format. TERMINAL REFERENCE Symbol Terminal No. Name Reference Terminal Result Condition SIL 7 Bus "+" line 5 - Signal ground Pulse generation Always CG 4 Chassis ground Body ground 1 ohms or less Always SG 5 Signal ground Body ground 1 ohms or less Always BAT 16 Battery positive Body ground 11 to 14 V Ignition switch OFF CANH 6 HIGH-level CAN bus line 14 - LOW-level CAN bus line 54 to 69 ohms Ignition switch OFF CANH 6 HIGH-level CAN bus line 14 - Battery positive 1 Mohms or higher Ignition switch OFF CANH 6 HIGH-level CAN bus line 4 - Chassis ground 1 kohms or higher Ignition switch OFF CANL 14 LOW-level CAN bus line 16 - Battery positive 1 Mohms or higher Ignition switch OFF CANL 14 LOW-level CAN bus line 4 - Chassis ground 1 kohms or higher Ignition switch OFF HINT: If the display shows a communication error message when you have connected the cable of the intelligent tester to the DLC3, turned the ignition switch to the ON position and operated the tester, there is a problem on the vehicle side or tester side. If communication is normal when the tester is connected to another vehicle, inspect the DLC3 on the original vehicle. If communication is still not possible when the tester is connected to another vehicle, the problem is probably in the tester itself, so consult the Service Department listed in its instruction manual.
  3. INSPECT AUXILIARY BATTERY Measure the voltage of the auxiliary battery. Standard Voltage: 10 to 14 V Inspect the auxiliary battery, fuses, fusible links, wiring harness, connectors and ground.
  4. CHECK MIL The MIL illuminates when the ignition switch is turned to the ON position and the "READY" light is off. If the MIL is not illuminated, troubleshoot the MIL circuit (See «MIL Circuit»(ref-282995-S28886308592008041400000) ). When the "READY" light turns on, the MIL should turn off. If the MIL remains on, the diagnosis system has detected a malfunction or abnormality in the system.

Scheme 149

Scheme 149
  1. CHECK DTC (HV BATTERY) Connect the intelligent tester or the OBD II scan tool to the DLC3. Turn the ignition switch ON. Turn the intelligent tester or the OBD II scan tool ON. Using the intelligent tester or the OBD II scan tool, check the DTCs and freeze frame data and then write them down. For the intelligent tester, enter the following menus: DIAGNOSIS / OBD/MOBD / HV ECU / DTC INFO / CURRENT CODES. For the OBD II scan tool, see its instruction manual. Confirm the details of the DTCs (See «DIAGNOSTIC TROUBLE CODE CHART»(ref-283000-S40789667132008041400000) ).
  2. CHECK FREEZE FRAME DATA If a DTC is present, select that DTC in order to display its freeze frame data. Read freeze frame data recorded when the DTC was set.
  3. CHECK DTC (SYSTEMS OTHER THAN HV BATTERY) Connect the intelligent tester or the OBD II scan tool to the DLC3. Turn the ignition switch ON. Turn the intelligent tester or the OBD II scan tool ON. For the intelligent tester, enter the following menus: DIAGNOSIS / OBD/MOBD / CODES (All). For the OBD II scan tool, see its instruction manual. If DTCs output, check the relevant system.
  4. CLEAR DTC Connect the intelligent tester or the OBD II scan tool to the DLC3. Turn the ignition switch ON. Turn the intelligent tester or the OBD II scan tool ON. Check that the shift position is in the P position. Clear DTCs and freeze frame data with the intelligent tester or the OBD II scan tool. For the intelligent tester: Enter the following menus: DIAGNOSIS / OBD/ MOBD / HV BATTERY / DTC INFO / CLEAR CODES. Press YES. For the OBD II scan tool, see its instruction manual.

FREEZE FRAME DATA

  1. FREEZE FRAME DATA HINT: The HV control ECU records vehicle and driving condition information as freeze frame data the moment a DTC is stored. It is used for estimating or simulating the vehicle conditions when the malfunction occurred. Connect the intelligent tester to the DLC3. Turn the ignition switch to the ON position and turn the intelligent tester on. Select the following menu items: DIAGNOSIS / OBD/MOBD / HV ECU / DTC INFO / CURRENT CODES. Read output DTCs. Check the freeze frame data of the detected DTCs. HINT: For the freeze frame data chart (See «INFORMATION / FREEZE FRAME DATA»(ref-282981-S08714477812008041400000) ).

MONITOR STRATEGY

Related DTCsP0A1F: Range check/Rationality
Required sensors / componentsBattery smart unit
Frequency of operationContinuous
DurationTOYOTA'S intellectual property
MIL operationImmediately or 2 driving cycles
Sequence of operationNone

MONITOR STRATEGY

TYPICAL ENABLING CONDITIONS

The monitor will run whenever the DTCs listed are not presentTOYOTA'S intellectual property

TYPICAL ENABLING CONDITIONS

TYPICAL MALFUNCTION THRESHOLDS

TOYOTA'S intellectual property

TYPICAL MALFUNCTION THRESHOLDS

COMPONENT OPERATING RANGE

Battery smart unitDTC P0A1F is not detected

COMPONENT OPERATING RANGE

Related DTCsP0A7F: Rationality
Required sensors / componentsMain: Battery voltage sensor inside battery smart unit, battery current sensor Sub: Battery temperature sensor
Frequency of operationContinuous
DurationTOYOTA'S intellectual property
MIL operationImmediately or 2 driving cycles
Sequence of operationNone

MONITOR STRATEGY

The monitor will run whenever the DTCs listed are not presentTOYOTA'S intellectual property

TYPICAL ENABLING CONDITIONS

TOYOTA'S intellectual property

TYPICAL MALFUNCTION THRESHOLDS

Battery smart unitDTC P0A7F is not detected

COMPONENT OPERATING RANGE

Related DTCsP0A80: Rationality
Required sensors / componentsMain: Battery voltage sensor inside the battery smart unit Sub: Battery current sensor, battery temperature sensor
Frequency of operationContinuous
DurationTOYOTA'S intellectual property
MIL operation2 driving cycles
Sequence of operationNone

MONITOR STRATEGY

The monitor will run whenever the DTCs listed are not presentTOYOTA'S intellectual property

TYPICAL ENABLING CONDITIONS

TOYOTA'S intellectual property

TYPICAL MALFUNCTION THRESHOLDS

Battery smart unitDTC P0A80 is not detected

COMPONENT OPERATING RANGE

Related DTCsP0A9C/ P0A9D/ P0A9E/P0AC5/ P0AC7/ P0AC8/P0ACA/P0ACC/P0ACD
Required sensors / componentsBattery temperature sensor
Frequency of operationContinuous
DurationTOYOTA'S intellectual property
MIL operationImmediately or 2 driving cycles
Sequence of operationNone

MONITOR STRATEGY

The monitor will run whenever the DTCs listed are not presentTOYOTA'S intellectual property

TYPICAL ENABLING CONDITIONS

TOYOTA'S intellectual property

TYPICAL MALFUNCTION THRESHOLDS

Battery temperature sensor9 to 11 kohms at 25°C

COMPONENT OPERATING RANGE

Scheme 150

Scheme 150: WIRING DIAGRAM
Related DTCsP0ABF/ P0AC1/ P0AC2
Required sensors / componentsBattery current sensor
Frequency of operationContinuous
DurationTOYOTA'S intellectual property
MIL operationImmediately
Sequence of operationNone

MONITOR STRATEGY

The monitor will run whenever the DTCs listed are not presentTOYOTA'S intellectual property

TYPICAL ENABLING CONDITIONS

TOYOTA'S intellectual property

TYPICAL MALFUNCTION THRESHOLDS

Related DTCsP0AC0
Required sensors / componentsBattery current sensor
Frequency of operationContinuous
DurationTOYOTA'S intellectual property
MIL operationImmediately
Sequence of operationNone

MONITOR STRATEGY

The monitor will run whenever the DTCs listed are not presentTOYOTA'S intellectual property

TYPICAL ENABLING CONDITIONS

TOYOTA'S intellectual property

TYPICAL MALFUNCTION THRESHOLDS

Scheme 151

Scheme 151: WIRING DIAGRAM
Related DTCsP0AF8
Required sensors / componentsHV battery
Frequency of operationContinuous
DurationTOYOTA'S intellectual property
MIL operationImmediately
Sequence of operationNone

MONITOR STRATEGY

The monitor will run whenever the DTCs listed are not presentTOYOTA'S intellectual property

TYPICAL ENABLING CONDITIONS

TOYOTA'S intellectual property

TYPICAL MALFUNCTION THRESHOLDS

HV batteryDTC P0AF8 is not detected

COMPONENT OPERATING RANGE

Related DTCsP3011 to P3025
Required sensors / componentsHV battery
Frequency of operationContinuous
DurationTOYOTA'S intellectual property
MIL operationImmediately
Sequence of operationNone

MONITOR STRATEGY

The monitor will run whenever the DTCs listed are not presentTOYOTA'S intellectual property

TYPICAL ENABLING CONDITIONS

Open circuit voltage deviationMore than 1.2 V

TYPICAL MALFUNCTION THRESHOLDS

HV batteryAny DTCs from P3011 to P3025 are not detected

COMPONENT OPERATING RANGE

Related DTCsP3030
Required sensors / componentsThe wire harness between each battery block and the battery smart unit
Frequency of operationContinuous
DurationTOYOTA'S intellectual property
MIL operationImmediately
Sequence of operationNone

MONITOR STRATEGY

The monitor will run whenever the DTCs listed are not presentTOYOTA'S intellectual property

TYPICAL ENABLING CONDITIONS

CASE 1

Part battery voltageLess than 2.5 V

TYPICAL MALFUNCTION THRESHOLDS

CASE 2

All battery voltageLess than 2.5 V

TYPICAL MALFUNCTION THRESHOLDS

Battery smart unitNo open malfunction

COMPONENT OPERATING RANGE

Related DTCsP3105: Battery Smart Unit communication malfunction
Required sensors / componentsMain: Battery smart unit Sub: Communication line
Frequency of operationContinuous
DurationTOYOTA'S intellectual property
MIL operation1 driving cycle
Sequence of operationNone

MONITOR STRATEGY

The monitor will run whenever the DTCs listed are not presentTOYOTA'S intellectual property

TYPICAL ENABLING CONDITIONS

Receive an error in communication between the battery smart unit and the HV control ECUError

TYPICAL MALFUNCTION THRESHOLDS

Battery smart unitDTC P3105 is not detected

COMPONENT OPERATING RANGE

Scheme 152

Scheme 152: WIRING DIAGRAM