CRANKSHAFT, MAIN & CONNECTING ROD BEARINGS
| Application | In. (mm) |
| Crankshaft |
| End Play |
| Standard | .0016-.0095 (.040-.241) |
| Wear Limit | .0118 (.300) |
| Runout | .0024 (.061) |
| Main Bearings |
| Journal Diameter (1) |
| Size Mark "00" | 2.40157 (61.0000) |
| Size Mark "01" | 2.40153 (60.9990) |
| Size Mark "02" | 2.40149 (60.9980) |
| Size Mark "03" | 2.40145 (60.9970) |
| Size Mark "04" | 2.40141 (60.9960) |
| Size Mark "05" | 2.40137 (60.9950) |
| Size Mark "06" | 2.40133 (60.9940) |
| Size Mark "07" | 2.40129 (60.9930) |
| Size Mark "08" | 2.40125 (60.9918) |
| Size Mark "09" | 2.40121 (60.9907) |
| Size Mark "10" | 2.40117 (60.9897) |
| Size Mark "11" | 2.40114 (60.9890) |
| Size Mark "12" | 2.4011 (60.9888) |
| Journal Out-Of-Round | .0008 (.020) |
| Journal Taper | .0008 (.020) |
| Oil Clearance |
| Standard |
| Journals No. 1 & 4 | .0006-.0013 (.014-.034) |
| Journals No. 2 & 3 | .0010-.0018 (.026-.046) |
| Wear Limit |
| Journals No. 1 & 4 | .0020 (.050) |
| Journals No. 2 & 3 | .0024 (.061) |
| Crankpin Journals |
| Crankpin Journal Diameter | 2.0863-2.0866 (52.992-53.000) |
| Journal Out-Of-Round | .0008 (.020) |
| Journal Taper | .0008 (.020) |
| Oil Clearance |
| Standard | .0015-.0026 (.038-.066) |
| Wear Limit | .0031 (.080) |
| (1) Main bearing journal diameter is determined by size mark on the crankshaft. (Схема №2) |
| (1) | Main bearing journal diameter is determined by size mark on the crankshaft. (Схема №2) |
CRANKSHAFT, MAIN & CONNECTING ROD BEARINGS
CONNECTING RODS
| Application | In. (mm) |
| Bore Diameter |
| Pin Bushing Bore | .8663-.8667 (22.004-22.014) |
| Connecting Rod Bearing Thickness (1) |
| Size Mark "1" | .0584-.0585 (1.484-1.487) |
| Size Mark "2" | .0585-.0587 (1.487-1.490) |
| Size Mark "3" | .0587-.0588 (1.490-1.493) |
| Size Mark "4" | .0588-.0589 (1.493-1.496) |
| Maximum Bend | .0020 Per 3.940 (.050 Per 100.00) |
| Maximum Twist | .0059 Per 3.940 (.150 Per 100.00) |
| Side Play |
| Standard | .0059-.0118 (.150-.300) |
| Wear Limit | .0138 (.350) |
| (1) There are 4 sizes of standard bearings. Replacement bearings should have the same number as marked on connecting rod. (Схема №3) |
| (1) | There are 4 sizes of standard bearings. Replacement bearings should have the same number as marked on connecting rod. (Схема №3) |
ENGINE PISTONS, ENGINE PISTON PINS & ENGINE PISTON RINGS
| Application | In. (mm) |
| Pistons |
| Clearance |
| Standard | .0033-.0042 (.084-.106) |
| Wear Limit | .0051 (.130) |
| Diameter | 3.6202-3.6207 (91.953-91.967) |
| Pins |
| Diameter | .8660-.8664 (21.997-22.006) |
| Piston Fit | (1) |
| Rod Fit (Oil Clearance) |
| Standard | .0002-.0004 (.005-.010) |
| Wear Limit | .0020 (.050) |
| Rings |
| No. 1 |
| End Gap |
| Standard | .0118-.0157 (.300-.400) |
| Maximum | .0374 (.950) |
| Side Clearance | .0012-.0031 (.030-.08) |
| No. 2 |
| End Gap |
| Standard | .0197-.0236 (.500-.600) |
| Maximum | .0413 (1.050) |
| Side Clearance | .0008-.0024 (.020-.061) |
| No. 3 (Oil) |
| End Gap |
| Standard | .0059-.0157 (.150-.400) |
| Maximum | .0394 (1.00) |
| (1) Piston pin should slide in piston using thumb pressure with piston heated to 140°F (60°C). |
| (1) | Piston pin should slide in piston using thumb pressure with piston heated to 140°F (60°C). |
ENGINE PISTONS, ENGINE PISTON PINS & ENGINE PISTON RINGS
CYLINDER BLOCK
| Application | In. (mm) |
| Cylinder Bore |
| Standard Diameter | 3.6220-3.6225 (92.000-92.012) |
| Maximum Diameter | 3.6252 (92.080) |
| Main Bearing Bore Inside Diameter (1) |
| Size Mark "00" | 2.59842 (66.0000) |
| Size Mark "01" | 2.59846 (66.0010) |
| Size Mark "02" | 2.59850 (66.0020) |
| Size Mark "03" | 2.59854 (66.0030) |
| Size Mark "04" | 2.59858 (66.0040) |
| Size Mark "05" | 2.59862 (66.0050) |
| Size Mark "06" | 2.59866 (66.0060) |
| Size Mark "07" | 2.59870 (66.0070) |
| Size Mark "08" | 2.59873 (66.0080) |
| Size Mark "09" | 2.59877 (66.0090) |
| Size Mark "10" | 2.59881 (66.0100) |
| Size Mark "11" | 2.59885 (66.0110) |
| Size Mark "12" | 2.59889 (66.0120) |
| Size Mark "13" | 2.59893 (66.0130) |
| Size Mark "14" | 2.59897 (66.0140) |
| Size Mark "15" | 2.59901 (66.0150) |
| Size Mark "16" | 2.59904 (66.0160) |
| Maximum Deck Warpage | .0028 (.071) |
| (1) Main bearing bore inside diameter is determined by size mark on cylinder block. (Схема №2) |
| (1) | Main bearing bore inside diameter is determined by size mark on cylinder block. (Схема №2) |
VALVES & VALVE SPRINGS
| Application | Specification |
| Intake Valves |
| Face Angle | 44.5 degrees |
| Minimum Margin | .020 in. (.50 mm) |
| Minimum Refinish Length | 3.7382 in. (94.950 mm) |
| Stem Diameter | .2154-.2159 in. (5.470-5.484 mm) |
| Exhaust Valves |
| Face Angle | 44.5 degrees |
| Minimum Margin | .020 in. (.50 mm) |
| Minimum Refinish Length | 3.7362 in. (94.900 mm) |
| Stem Diameter | .2152-.2157 in. (5.465-5.480 mm) |
| Valve Springs |
| Free Length | 1.7913 in. (45.500 mm) |
| Out-Of-Square | .079 in. (2.01 mm) |
| Lbs. @ In. (kg @ mm) |
| Pressure |
| Valve Closed | 42-46 @ 1.331 (19-21 @ 33.80) |
CYLINDER HEAD
| Application | Specification |
| Maximum Warpage |
| Cylinder Block Surface | .0039 in. (.100 mm) |
| Manifold Surface | .0039 in. (.100 mm) |
| Valve Seats |
| Intake Valve |
| Seat Angle | 45 degrees |
| Seat Width | .039-.055 in. (1.00-1.40 mm) |
| Exhaust Valve |
| Seat Angle | 45 degrees |
| Seat Width | .039-.055 in. (1.00-1.40 mm) |
| Valve Guides |
| Bushing Diameter |
| Standard Valve Guide | .4068-.4072 (10.333-10.344) |
| Oversize Valve Guide | .4088-.4092 (10.383-10.394) |
| Bushing Length |
| Intake | 1.385 (34.5) |
| Exhaust | 1.594 (40.5) |
| Intake Valve |
| Valve Guide Cylinder Head Bore I.D. |
| Standard Valve Guide | .4053-.4060 in. (10.295-10.312 mm) |
| Oversize Valve Guide | .4073-.4080 in. (10.345-10.363 mm) |
| Valve Guide I.D. | .2169-.2177 in. (5.510-5.530 mm) |
| Valve Guide Installed Height | .437-.453 in. (11.10-11.50 mm) |
| Valve Stem-To-Guide Oil Clearance |
| Standard | .0010-.0024 in. (.025-.061 mm) |
| Wear Limit | .0031 in. (.080 mm) |
| Exhaust Valve |
| Valve Guide Cylinder Head Bore I.D. |
| Standard Valve Guide | .4053-.4060 in. (10.295-10.312 mm) |
| Oversize Valve Guide | .4073-.4080 in. (10.345-10.363 mm) |
| Valve Guide I.D. | .2169-.2177 in. (5.510-5.530 mm) |
| Valve Guide Installed Height |
| Exhaust | .350-.366 in. (8.90-9.30 mm) |
| Intake | .437-.453 (11.10-11.50) |
| Valve Stem-To-Guide Oil Clearance |
| Standard | .0012-.0026 in. (.030-.066 mm) |
| Wear Limit | .0039 in. (.100 mm) |
CAMSHAFT
| Application | In. (mm) |
| End Play |
| Standard | .0016-.0035 (.040-.090) |
| Wear Limit | .0047 (.120) |
| Journal Diameter | 1.0614-1.0620 (26.959-26.975) |
| Journal Runout | .0024 (.061) |
| Oil Clearance |
| Intake |
| Standard | .0014-.0028 (.035-.071) |
| Wear Limit | .0039 (.100) |
| Exhaust |
| Standard | .0010-.0024 (.025-.060) |
| Wear Limit | .0035 (.090) |
| Lobe Height |
| Intake |
| Standard | 1.6981-1.7020 (43.132-43.232) |
| Wear Limit | 1.6921 (42.98) |
| Exhaust |
| Standard | 1.6836-1.6876 (43.010-43.110) |
| Wear Limit | 1.6874 (42.86) |
| Gear Backlash |
| Standard | .0008-.0079 (.020-.201) |
| Wear Limit | .0188 (.300) |
VALVE LIFTERS
| Application | In. (mm) |
| Bore Diameter | 1.2208-1.2215 (31.009-31.025) |
| Lifter Diameter | 1.2191-1.2195 (30.966-30.976) |
| Oil Clearance |
| Standard | .00013-.0023 (.033-.059) |
| Wear Limit | .0028 (.071) |