Removal
- Raise and support vehicle. Drain engine oil. Remove lower engine cover for access to oil pans (if necessary). Disconnect oil cooler pipe bracket. Remove No. 1 oil pan bolts and oil level sensor. see scheme 16
- To remove No. 2 oil pan, remove No. 2 oil pan bolts/nuts. Install Seal Cutter (SST 09032-00100) between No. 1 and 2 oil pans. Using hammer, tap seal cutter along sides of No. 2 oil pan surface to loosen seal between No. 1 and 2 oil pans. DO NOT damage sealing surfaces. Remove No. 2 oil pan.
- To remove No. 1 oil pan, remove No. 1 oil pan-to-transmission housing bolts located at rear of oil pan. Remove remaining No. 1 oil pan bolt/nuts. Remove No. 1 oil pan by prying between oil pan and cylinder block at designated areas. (Scheme 34)
- Remove oil pump passage gasket located between No. 1 oil pan and timing chain cover. see scheme 35 Remove oil pan baffle plate and oil pump pick-up tube from No. 1 oil pan (if necessary).
Scheme 32
Scheme 33
Installation
- Using NEW gasket, install oil pump pick-up tube on No. 1 oil pan (if removed). Tighten bolt/nuts to specification. See «TORQUE SPECIFICATIONS»(ref-49416-S15026808592001011500000). Install oil pan baffle plate on No. 1 oil pan (if removed). Tighten bolt/nuts to specification. See «TORQUE SPECIFICATIONS»(ref-49416-S15026808592001011500000). Ensure all sealing surfaces are clean.
- Install NEW oil pump passage gasket on timing chain cover. Pour.5 oz. engine oil in oil pump passage of timing chain cover. see scheme 35 Apply a.12-.16" (3.0-4.0 mm) diameter bead of sealant at specified areas on No. 1 oil pan. see scheme 36
- Install No. 1 oil pan. Install and tighten bolt/nuts to specification. See «TORQUE SPECIFICATIONS»(ref-49416-S15026808592001011500000). Apply a.12-.16" (3.0-4.0 mm) diameter bead of sealant at specified areas on No. 2 oil pan. see scheme 36
- Install No. 2 oil pan. Install and tighten bolt/nuts to specification. See «TORQUE SPECIFICATIONS»(ref-49416-S15026808592001011500000). To install remaining components, reverse removal procedure. Tighten bolts/nuts to specification.
- Use NEW gasket when installing oil level sensor. Ensure gasket is installed on oil level sensor with flat side against oil level sensor and cupped side toward No. 1 oil pan. Fill crankcase with oil.
