Window / Glass (Service Information): Removal & Installation Lexus LX J200

REMOVAL

HINT

1. Use the same procedures for the LH side and RH side.
2. The procedures listed below are for the LH side.

Scheme 20

Scheme 21

1. REMOVE REAR UPPER DOOR ARMREST BASE PANEL LH Using a molding remover, detach the 6 claws. Disconnect the connector and remove the armrest base panel.
2. REMOVE REAR POWER WINDOW REGULATOR SWITCH ASSEMBLY Detach the 2 claws and remove the regulator switch.

Scheme 22

1. INSPECT REAR POWER WINDOW REGULATOR SWITCH ASSEMBLY Measure the resistance according to the value(s) in the table below. Standard Resistance Tester Connection Switch Condition Specified Condition 2 (UP) - 5 (GND) Manual up operation Below 1 ohms 10 (DOWN) - 5 (GND) Manual down operation Below 1 ohms 4 (AUTO) - 5 (GND) Auto up/down operation Below 1 ohms If the result is not as specified, replace the rear power window regulator switch assembly. Check that the LED illuminates. Apply battery voltage to the regulator switch and check that the LED illuminates. OK Measurement Condition Specified Condition Battery positive (+) --> 8 (LED) Battery negative (-) --> 5 (GND) LED illuminates If the result is not as specified, replace the rear power window regulator switch assembly.

INSTALLATION

HINT

1. Use the same procedures for the LH side and RH side.
2. The procedures listed below are for the LH side.

Scheme 23

1. INSTALL REAR POWER WINDOW REGULATOR SWITCH ASSEMBLY Attach the 2 claws to install the regulator switch.
2. INSTALL REAR UPPER DOOR ARMREST BASE PANEL LH Connect the connector. Attach the 6 claws to install the armrest base panel.

Scheme 24

Scheme 25

HINT

1. Use the same procedures for the LH side and RH side.
2. The procedures listed below are for the LH side.

Scheme 26

1. DISCONNECT CABLE FROM NEGATIVE BATTERY TERMINAL WARNING: Wait at least 90 seconds after disconnecting the cable from the negative (-) battery terminal to disable the SRS system. NOTE: w/ Navigation System: After the engine switch is turned off, the HDD navigation system requires approximately 6 minutes to record various types of memory and settings. As a result, after turning the engine switch off, wait 6 minutes or more before disconnecting the cable from the negative (-) battery terminal. When disconnecting the cable, some systems need to be initialized after the cable is reconnected. Refer to «INITIALIZATION»(ref-385196-S36681500272011021400000) .
2. REMOVE FRONT LOWER DOOR FRAME BRACKET GARNISH . Refer to «DISASSEMBLY - Step 3»(ref-385218-S42141970272011021400000)
3. REMOVE FRONT DOOR INSIDE HANDLE BEZEL PLUG . Refer to «DISASSEMBLY - Step 4»(ref-385218-S42141970272011021400000)
4. REMOVE FRONT UPPER ARMREST BASE PANEL . Refer to «DISASSEMBLY - Step 5»(ref-385218-S42141970272011021400000)
5. REMOVE FRONT DOOR TRIM BOARD SUB-ASSEMBLY . Refer to «DISASSEMBLY - Step 8»(ref-385218-S42141970272011021400000)
6. REMOVE FRONT NO. 1 SPEAKER ASSEMBLY . Refer to «REMOVAL - Step 7»(ref-385264-S42117693852011021400000)
7. REMOVE FRONT DOOR SERVICE HOLE COVER . Refer to «DISASSEMBLY - Step 20»(ref-385218-S42141970272011021400000)
8. REMOVE FRONT DOOR GLASS SUB-ASSEMBLY . Refer to «DISASSEMBLY - Step 22»(ref-385218-S42141970272011021400000)
9. REMOVE FRONT DOOR WINDOW REGULATOR SUB-ASSEMBLY . Refer to «DISASSEMBLY - Step 28»(ref-385218-S42141970272011021400000)
10. REMOVE FRONT POWER WINDOW REGULATOR MOTOR ASSEMBLY Using a T25 "TORX" driver, remove the 3 screws and motor. NOTE: Be careful when removing the screws as the motor may fall and become damaged.

Scheme 27

Scheme 28

1. INSPECT FRONT POWER WINDOW REGULATOR MOTOR ASSEMBLY LH Apply positive (+) battery voltage to the connector terminal 2 (B). NOTE: Do not apply positive (+) battery voltage to any terminals except terminal 2 (B) to avoid damaging the pulse sensor inside the motor. Apply negative (-) battery voltage to the connector terminals 1 (GND) and 7 (DOWN) or 10 (UP). Check that the motor gear rotates smoothly as follows. OK Measurement Condition Specified Condition Connect the positive (+) battery cable to terminal 2 (B), and connect the negative (-) battery cable to terminal 1 (GND), and keep them connected for 3 seconds or more. With terminals 2 (B) and 1 (GND) connected, connect the negative (-) battery cable to terminal 10 (UP). Disconnect and reconnect the negative (-) battery cable to terminal 10 (UP) within 1 second. Motor gear rotates clockwise (Up) Connect the positive (+) battery cable to terminal 2 (B), and connect the negative (-) battery cable to terminal 1 (GND), and keep them connected for 3 seconds or more. With terminals 2 (B) and 1 (GND) connected, connect the negative (-) battery cable to terminal 7 (DOWN). Disconnect and reconnect the negative (-) battery cable to terminal 7 (DOWN) within 1 second. Motor gear rotates counterclockwise (Down) If the result is not as specified, replace the regulator motor assembly. WARNING: Reset the power window regulator motor (initialize the pulse sensor) after installing the power window regulator motor and regulator assembly onto the door.
2. INSPECT FRONT POWER WINDOW REGULATOR MOTOR ASSEMBLY RH Apply positive (+) battery voltage to the connector terminal 2 (B). NOTE: Do not apply positive (+) battery voltage to any terminals except terminal 2 (B) to avoid damaging the pulse sensor inside the motor. Apply negative (-) battery voltage to the connector terminals 1 (GND) and 7 (DOWN) or 10 (UP). Check that the motor gear rotates smoothly as follows. OK Measurement Condition Specified Condition Connect the positive (+) battery cable to terminal 2 (B), and connect the negative (-) battery cable to terminal 1 (GND), and keep them connected for 3 seconds or more. With terminals 2 (B) and 1 (GND) connected, connect the negative (-) battery cable to terminal 10 (UP). Disconnect and reconnect the negative (-) battery cable to terminal 10 (UP) within 1 second. Motor gear rotates counterclockwise (Up) Connect the positive (+) battery cable to terminal 2 (B), and connect the negative (-) battery cable to terminal 1 (GND), and keep them connected for 3 seconds or more. With terminals 2 (B) and 1 (GND) connected, connect the negative (-) battery cable to terminal 7 (DOWN). Disconnect and reconnect the negative (-) battery cable to terminal 7 (DOWN) within 1 second. Motor gear rotates clockwise (Down) If the result is not as specified, replace the regulator motor assembly. WARNING: Reset the power window regulator motor (initialize the pulse sensor) after installing the power window regulator motor and regulator assembly onto the door.

HINT

1. Use the same procedures for the LH side and RH side.
2. The procedures listed below are for the LH side.
3. A bolt without a torque specification is shown in the standard bolt chart. Refer to «SPECIFIED TORQUE FOR STANDARD BOLTS»(ref-385119-S42636504002011021400000) .

1. INSTALL FRONT POWER WINDOW REGULATOR MOTOR ASSEMBLY LH Apply MP grease to the sliding and rotating areas of the regulator motor. Using a T25 "TORX" driver, install the motor with the 3 screws. Torque: 5.4 N*m ( 55 kgf*cm, 48 in.*lbf) HINT: A new front window regulator uses self-tapping screws to thread new installation holes when the self-tapping screws are inserted.
2. INSTALL FRONT DOOR WINDOW REGULATOR SUB-ASSEMBLY . Refer to «REASSEMBLY - Step 17»(ref-385218-S08907962422011021400000)
3. INSTALL FRONT DOOR GLASS SUB-ASSEMBLY . Refer to «REASSEMBLY - Step 23»(ref-385218-S08907962422011021400000)
4. INSTALL FRONT DOOR SERVICE HOLE COVER . Refer to «REASSEMBLY - Step 25»(ref-385218-S08907962422011021400000)
5. INSTALL FRONT NO. 1 SPEAKER ASSEMBLY . Refer to «INSTALLATION - Step 1»(ref-385264-S25939060132011021400000)
6. INSTALL FRONT DOOR TRIM BOARD SUB-ASSEMBLY . Refer to «REASSEMBLY - Step 37»(ref-385218-S08907962422011021400000)
7. INSTALL FRONT UPPER ARMREST BASE PANEL . Refer to «REASSEMBLY - Step 40»(ref-385218-S08907962422011021400000)
8. INSTALL FRONT DOOR INSIDE HANDLE BEZEL . Refer to «REASSEMBLY - Step 41»(ref-385218-S08907962422011021400000)
9. FRONT LOWER DOOR FRAME BRACKET GARNISH . Refer to «REASSEMBLY - Step 42»(ref-385218-S08907962422011021400000)
10. CONNECT CABLE TO NEGATIVE BATTERY TERMINAL NOTE: When disconnecting the cable, some systems need to be initialized after the cable is reconnected. Refer to «INITIALIZATION»(ref-385196-S36681500272011021400000) .

Scheme 29

Scheme 30

Scheme 31

HINT

1. Use the same procedures for the LH side and RH side.
2. The procedures listed below are for the LH side.

Scheme 32

1. DISCONNECT CABLE FROM NEGATIVE BATTERY TERMINAL WARNING: Wait at least 90 seconds after disconnecting the cable from the negative (-) battery terminal to disable the SRS system. NOTE: w/ Navigation System: After the engine switch is turned off, the HDD navigation system requires approximately 6 minutes to record various types of memory and settings. As a result, after turning the engine switch off, wait 6 minutes or more before disconnecting the cable from the negative (-) battery terminal. When disconnecting the cable, some systems need to be initialized after the cable is reconnected. Refer to «INITIALIZATION»(ref-385196-S36681500272011021400000) .
2. REMOVE REAR DOOR INSIDE HANDLE BEZEL PLUG . Refer to «DISASSEMBLY - Step 3»(ref-385218-S33001716222011021400000)
3. REMOVE REAR UPPER DOOR ARMREST BASE PANEL . Refer to «DISASSEMBLY - Step 4»(ref-385218-S33001716222011021400000)
4. REMOVE REAR DOOR TRIM BOARD SUB-ASSEMBLY . Refer to «DISASSEMBLY - Step 7»(ref-385218-S33001716222011021400000)
5. REMOVE REAR INNER DOOR GLASS WEATHERSTRIP . Refer to «DISASSEMBLY - Step 13»(ref-385218-S33001716222011021400000)
6. REMOVE REAR SPEAKER SET . Refer to «REMOVAL - Step 6»(ref-385264-S05582979732011021400000)
7. REMOVE REAR DOOR SERVICE HOLE COVER . Refer to «DISASSEMBLY - Step 16»(ref-385218-S33001716222011021400000)
8. REMOVE REAR DOOR GLASS RUN . Refer to «DISASSEMBLY - Step 17»(ref-385218-S33001716222011021400000)
9. REMOVE REAR DOOR REAR LOWER WINDOW FRAME SUB-ASSEMBLY . Refer to «DISASSEMBLY - Step 18»(ref-385218-S33001716222011021400000)
10. REMOVE REAR DOOR QUARTER WINDOW GLASS . Refer to «DISASSEMBLY - Step 19»(ref-385218-S33001716222011021400000)
11. REMOVE REAR DOOR GLASS SUB-ASSEMBLY . Refer to «DISASSEMBLY - Step 21»(ref-385218-S33001716222011021400000)
12. REMOVE REAR DOOR WINDOW REGULATOR SUB-ASSEMBLY . Refer to «DISASSEMBLY - Step 24»(ref-385218-S33001716222011021400000)
13. REMOVE REAR POWER WINDOW REGULATOR MOTOR ASSEMBLY Using a T25 "TORX" driver, remove the 3 screws and motor. NOTE: Be careful when removing the screws as the motor may fall and become damaged.

Scheme 33

1. INSPECT REAR POWER WINDOW REGULATOR MOTOR ASSEMBLY LH Apply positive (+) battery voltage to the connector terminal 2 (B). NOTE: Do not apply positive (+) battery voltage to any terminals except terminal 2 (B) to avoid damaging the pulse sensor inside the motor. Apply negative (-) battery voltage to the connector terminals 1 (GND) and 7 (DOWN) or 10 (UP). Check that the motor gear rotates smoothly as follows. OK Measurement Condition Specified Condition Connect the positive (+) battery cable to terminal 2 (B), and connect the negative (-) battery cable to terminal 1 (GND), and keep them connected for 3 seconds or more. With terminals 2 (B) and 1 (GND) connected, connect the negative (-) battery cable to terminal 10 (UP). Disconnect and reconnect the negative (-) battery cable to terminal 10 (UP) within 1 second. Motor gear rotates clockwise (Up) Connect the positive (+) battery cable to terminal 2 (B), and connect the negative (-) battery cable to terminal 1 (GND), and keep them connected for 3 seconds or more. With terminals 2 (B) and 1 (GND) connected, connect the negative (-) battery cable to terminal 7 (DOWN). Disconnect and reconnect the negative (-) battery cable to terminal 7 (DOWN) within 1 second. Motor gear rotates counterclockwise (Down) If the result is not as specified, replace the power window regulator motor assembly. WARNING: Reset the power window regulator motor (initialize the pulse sensor) after installing the power window regulator motor and regulator assembly onto the door.
2. INSPECT REAR POWER WINDOW REGULATOR MOTOR ASSEMBLY RH Apply positive (+) battery voltage to the connector terminal 2 (B). NOTE: Do not apply positive (+) battery voltage to any terminals except terminal 2 (B) to avoid damaging the pulse sensor inside the motor. Apply negative (-) battery voltage to the connector terminals 1 (GND) and 7 (DOWN) or 10 (UP). Check that the motor gear rotates smoothly as follows. OK Measurement Condition Specified Condition Connect the positive (+) battery cable to terminal 2 (B), and connect the negative (-) battery cable to terminal 1 (GND), and keep them connected for 3 seconds or more. With terminals 2 (B) and 1 (GND) connected, connect the negative (-) battery cable to terminal 10 (UP). Disconnect and reconnect the negative (-) battery cable to terminal 10 (UP) within 1 second. Motor gear rotates counterclockwise (Up) Connect the positive (+) battery cable to terminal 2 (B), and connect the negative (-) battery cable to terminal 1 (GND), and keep them connected for 3 seconds or more. With terminals 2 (B) and 1 (GND) connected, connect the negative (-) battery cable to terminal 7 (DOWN). Disconnect and reconnect the negative (-) battery cable to terminal 7 (DOWN) within 1 second. Motor gear rotates clockwise (Down) If the result is not as specified, replace the regulator motor assembly. WARNING: Reset the power window regulator motor (initialize the pulse sensor) after installing the power window regulator motor and regulator assembly onto the door.

HINT

1. Use the same procedures for the LH side and RH side.
2. The procedures listed below are for the LH side.
3. A bolt without a torque specification is shown in the standard bolt chart. Refer to «SPECIFIED TORQUE FOR STANDARD BOLTS»(ref-385119-S42636504002011021400000) .

1. INSTALL REAR POWER WINDOW REGULATOR MOTOR ASSEMBLY Apply MP grease to the sliding and rotating areas of the regulator motor. Using a T25 "TORX" driver, install the motor with the 3 screws. Torque: 5.4 N*m ( 55 kgf*cm, 48 in.*lbf) HINT: A new rear window regulator uses self-tapping screws to thread new installation holes when the self-tapping screws are inserted.
2. INSTALL REAR DOOR WINDOW REGULATOR SUB-ASSEMBLY . Refer to «REASSEMBLY - Step 18»(ref-385218-S08497569892011021400000)
3. INSTALL REAR DOOR GLASS SUB-ASSEMBLY . Refer to «REASSEMBLY - Step 21»(ref-385218-S08497569892011021400000)
4. INSTALL REAR DOOR QUARTER WINDOW GLASS . Refer to «REASSEMBLY - Step 23»(ref-385218-S08497569892011021400000)
5. INSTALL REAR DOOR REAR LOWER WINDOW FRAME SUB-ASSEMBLY . Refer to «REASSEMBLY - Step 24»(ref-385218-S08497569892011021400000)
6. INSTALL REAR DOOR GLASS RUN . Refer to «REASSEMBLY - Step 25»(ref-385218-S08497569892011021400000)
7. INSTALL REAR DOOR SERVICE HOLE COVER . Refer to «REASSEMBLY - Step 26»(ref-385218-S08497569892011021400000)
8. INSTALL REAR SPEAKER SET . Refer to «INSTALLATION - Step 3»(ref-385264-S06649076022011021400000)
9. INSTALL REAR INNER DOOR GLASS WEATHERSTRIP . Refer to «REASSEMBLY - Step 29»(ref-385218-S08497569892011021400000)
10. INSTALL REAR DOOR TRIM BOARD SUB-ASSEMBLY . Refer to «REASSEMBLY - Step 35»(ref-385218-S08497569892011021400000)
11. INSTALL REAR UPPER DOOR ARMREST BASE PANEL . Refer to «REASSEMBLY - Step 38»(ref-385218-S08497569892011021400000)
12. INSTALL REAR DOOR INSIDE HANDLE BEZEL PLUG . Refer to «REASSEMBLY - Step 39»(ref-385218-S08497569892011021400000)
13. CONNECT CABLE TO NEGATIVE BATTERY TERMINAL NOTE: When disconnecting the cable, some systems need to be initialized after the cable is reconnected. Refer to «INITIALIZATION»(ref-385196-S36681500272011021400000) .

Scheme 34

Scheme 35

Scheme 36

Scheme 37

Scheme 38

Scheme 39

Scheme 40

Scheme 41

Scheme 42

Scheme 43

Scheme 44

Scheme 45

Scheme 46

1. DISCONNECT CABLE FROM NEGATIVE BATTERY TERMINAL WARNING: Wait at least 90 seconds after disconnecting the cable from the negative (-) battery terminal to disable the SRS system. NOTE: w/ Navigation System: After the engine switch is turned off, the HDD navigation system requires approximately 6 minutes to record various types of memory and settings. As a result, after turning the engine switch off, wait 6 minutes or more before disconnecting the cable from the negative (-) battery terminal. When disconnecting the cable, some systems need to be initialized after the cable is reconnected. Refer to «INITIALIZATION»(ref-385196-S36681500272011021400000) .
2. REMOVE ENGINE ROOM SIDE COVER LH . Refer to «REMOVAL - Step 1»(ref-385214-S26241195972011021400000)
3. REMOVE ENGINE ROOM SIDE COVER RH . Refer to «REMOVAL - Step 2»(ref-385214-S26241195972011021400000)
4. REMOVE UPPER RADIATOR SUPPORT SEAL . Refer to «REMOVAL - Step 3»(ref-385214-S26241195972011021400000)
5. REMOVE FRONT FENDER MAIN SEAL LH . Refer to «REMOVAL - Step 5»(ref-385216-S17569256242011021400000)
6. REMOVE FRONT FENDER MAIN SEAL RH . Refer to «REMOVAL - Step 6»(ref-385216-S17569256242011021400000)
7. REMOVE FRONT WIPER ARM LH . Refer to «REMOVAL - Step 7»(ref-385216-S17569256242011021400000)
8. REMOVE FRONT WIPER ARM RH . Refer to «REMOVAL - Step 8»(ref-385216-S17569256242011021400000)
9. REMOVE COWL TOP VENTILATOR LOUVER SUB-ASSEMBLY . Refer to «REMOVAL - Step 10»(ref-385216-S17569256242011021400000)
10. REMOVE WINDSHIELD OUTSIDE MOLDING LH Remove the windshield outside molding. Put protective tape around the molding. Using a molding remover, detach the 6 clips and remove the molding. NOTE: When removing the windshield outside molding, be careful not to damage the roof drip side finish molding clip labeled A in the illustration. If a roof drip side finish molding clip is damaged or becomes detached from the vehicle, replace it with a new one.
11. REMOVE WINDSHIELD OUTSIDE MOLDING RH HINT: Use the same procedures described for the LH side.
12. REMOVE NO. 4 WINDSHIELD MOLDING PAD Remove the 4 No. 4 windshield molding pads. HINT: Use the same procedure to remove the 4 pads on the other side.
13. REMOVE NO. 3 WINDSHIELD OUTSIDE MOLDING CLIP HINT: Perform the following procedures if replacing any No. 3 windshield outside molding clip(s). Put a 4 mm (0.157 in.) drill bit into a drill. Wind tape around the drill bit approximately 5 mm (0.197 in.) from the tip of the drill. HINT: Tape the 4 mm (0.157 in.) drill bit to prevent the drill bit from going too deep. Lightly press the drill against the No. 3 windshield outside molding clip(s), drill off the flanges of the No. 3 windshield outside molding clip(s), and remove the No. 3 windshield outside molding clip(s). WARNING: Be careful of the drilled No. 3 windshield outside molding clips as they may become hot. NOTE: Pressing the drill too firmly will cause the No. 3 windshield outside molding clip to turn and result in the No. 3 windshield outside molding clip not being drilled through. Do not pry the No. 3 windshield outside molding clips with the drill, because this may cause damage to the installation holes of the No. 3 windshield outside molding clips or the drill bit. Using a vacuum cleaner, remove the No. 3 windshield outside molding clip fragments and shavings from the drilled areas. HINT: Use the same procedure to remove the clip(s) on the other side.
14. REMOVE ROOF DRIP SIDE FINISH MOLDING CLIP HINT: Perform the following procedures if replacing any roof drip side finish molding clips. Remove the roof drip side finish molding clips. HINT: Use the same procedure to remove the clip on the other side.
15. REMOVE FRONT ASSIST GRIP SUB-ASSEMBLY . Refer to «REMOVAL - Step 12»(ref-385215-S31941166542011021400000)
16. REMOVE FRONT PILLAR GARNISH LH . Refer to «REMOVAL - Step 13»(ref-385215-S31941166542011021400000)
17. REMOVE FRONT PILLAR GARNISH RH . Refer to «REMOVAL - Step 14»(ref-385215-S31941166542011021400000)
18. REMOVE MAP LIGHT ASSEMBLY . Refer to «REMOVAL - Step 33»(ref-385215-S31941166542011021400000)
19. REMOVE VISOR BRACKET COVER . Refer to «REMOVAL - Step 39»(ref-385215-S31941166542011021400000)
20. REMOVE VISOR ASSEMBLY LH . Refer to «REMOVAL - Step 40»(ref-385215-S31941166542011021400000)
21. REMOVE VISOR ASSEMBLY RH . Refer to «REMOVAL - Step 41»(ref-385215-S31941166542011021400000)
22. REMOVE VISOR HOLDER . Refer to «REMOVAL - Step 42»(ref-385215-S31941166542011021400000)
23. REMOVE CENTER VISOR ASSEMBLY LH . Refer to «REMOVAL - Step 43»(ref-385215-S31941166542011021400000)
24. REMOVE CENTER VISOR ASSEMBLY RH . Refer to «REMOVAL - Step 44»(ref-385215-S31941166542011021400000)
25. REMOVE INNER REAR VIEW MIRROR STAY HOLDER COVER . Refer to «REMOVAL - Step 1»(ref-385312-S09268044302011021400000)
26. REMOVE INNER REAR VIEW MIRROR ASSEMBLY . Refer to «REMOVAL - Step 2»(ref-385312-S09268044302011021400000)
27. REMOVE RAIN SENSOR COVER . Refer to «REMOVAL - Step 1»(ref-385216-S10149327102011021400000)
28. REMOVE RAIN SENSOR . Refer to «REMOVAL - Step 2»(ref-385216-S10149327102011021400000)
29. REMOVE ROOF HEADLINING Partially remove the roof headlining. HINT: It is not necessary to completely remove the roof headlining. Slightly lower the front section of the roof headlining so that the windshield glass can be removed in a later step. Refer to the following procedures. Refer to «REMOVAL»(ref-385215-S04229035382011021400000) .
30. REMOVE WINDSHIELD OUTSIDE MOLDING Using a knife, cut off the molding as shown in the illustration. NOTE: Be careful not to damage the vehicle body. Pull the shaded area shown in the illustration by hand to remove the windshield outside molding. HINT: Make a partial cut in the molding. Then pull and remove it by hand.
31. REMOVE WINDSHIELD GLASS Apply protective tape to the outer surface of the vehicle body to prevent scratches. From the interior, insert a piano wire between the vehicle body and glass as shown in the illustration. Tie objects that can serve as handles (for example, wooden blocks) to both wire ends. NOTE: When separating the glass from the vehicle, be careful not to damage the vehicle paint or interior/exterior ornaments. To prevent the instrument panel from being scratched when removing the glass, place a plastic sheet between the piano wire and instrument panel. NOTE: Matchmarks do not need to be placed if not reusing the glass. Place matchmarks over the glass and vehicle body on the locations indicated in the illustration. w/ Windshield Deicer System: Disconnect the windshield deicer connector. Cut through the adhesive by pulling the piano wire around the glass. NOTE: Leave as much adhesive on the vehicle body as possible when removing the glass. Disconnect the stoppers. Using suction cups, remove the glass.
32. REMOVE NO. 2 WINDSHIELD GLASS STOPPER Using a scraper, remove the 2 stoppers.
33. REMOVE WINDSHIELD GLASS ADHESIVE DAM Using a scraper, remove the dam.
34. REMOVE FRONT INNER WINDOW MOLDING COVER LH Using a scraper, remove the cover.
35. CLEAN WINDSHIELD GLASS Using a scraper, remove the damaged stoppers, dam and adhesive sticking to the glass. Clean the outer circumference of the glass with non-residue solvent. NOTE: Do not touch the glass surface after cleaning it. Be careful not to damage the glass. Even if using new glass, clean the glass with non-residue solvent.
36. REMOVE WINDSHIELD GLASS STOPPER Remove the 2 windshield glass stoppers.
37. CLEAN VEHICLE BODY Clean and shape the contact surface of the vehicle body. On the contact surface of the vehicle body, use a knife to cut away excess adhesive as shown in the illustration. NOTE: Be careful not to damage the vehicle body. HINT: Leave as much adhesive on the vehicle body as possible. Clean the contact surface of the vehicle body with cleaner. HINT: Even if all the adhesive has been removed, clean the vehicle body.

Scheme 47

Scheme 48

Scheme 49

Scheme 50

Scheme 51

Scheme 52

Scheme 53

Scheme 54

Scheme 55

Scheme 56

Scheme 57

Scheme 58

Scheme 59

Scheme 60

Scheme 61

Scheme 62

Scheme 63

1. INSTALL WINDSHIELD GLASS STOPPER Install 2 new stoppers to the vehicle body as shown in the illustration.
2. INSTALL NO. 2 WINDSHIELD GLASS STOPPER Apply Primer G to the glass where the stopper will be installed. NOTE: Allow the primer to dry for 3 minutes or more. Throw away any leftover primer. Do not apply too much primer. Install 2 new stoppers onto the glass as shown in the illustration. Standard Area Specified Condition a 13.2 mm (0.520 in.)
3. INSTALL WINDSHIELD OUTSIDE MOLDING Using a brush or sponge, coat the contact surface of the glass and molding with Primer G as shown in the illustration. NOTE: Allow the primer coating to dry for 3 minutes or more. Do not coat the adhesive with Primer G. Throw away any leftover primer. NOTE: Do not drive the vehicle for the amount of time written in the table below. Usage Time Frame Temperature Usage Time Frame 35°C (95°F) 15 minutes 20°C (68°F) 1 hour 40 minutes 5°C (41°F) 8 hours Remove the peeling paper from the windshield outside molding. Install the molding as shown in the illustration.
4. INSTALL WINDSHIELD GLASS ADHESIVE DAM Apply Primer G to the glass where the glass adhesive dam will be installed. NOTE: Allow the primer to dry for 3 minutes or more. Throw away any leftover primer. Do not apply too much primer. Remove the peeling paper from the adhesive part of the dam. Install the dam (adhesive side) to the glass (Primer G area), but exclude the area above the notches on the upper part of the glass.
5. INSTALL FRONT INNER WINDOW MOLDING COVER LH Apply Primer G to the glass where the inner window molding cover will be installed. NOTE: Allow the primer to dry for 3 minutes or more. Throw away any leftover primer. Do not apply too much primer. Remove the peeling paper from the inner window molding cover. Install the cover to the glass, as shown in the illustration. Standard Area Specified Condition a 14.0 mm (0.551 in.)
6. INSTALL WINDSHIELD GLASS Position the glass. Using suction cups, place the glass in the correct position. Check that the entire contact surface of the glass rim is perfectly even. Place matchmarks on the glass and vehicle body on the locations indicated in the illustration. HINT: Placing matchmarks is only necessary when installing new glass. If it is the reused glass, matchmarks should already be present. When reusing the glass, check and correct the matchmark positions. NOTE: Check that the stoppers are attached to the vehicle body correctly. Using suction cups, remove the glass. NOTE: Allow the primer to dry for 3 minutes or more. Do not apply primer to the adhesive. Throw away any leftover primer. Do not apply too much primer. Using a brush, apply Primer M to the exposed part of the vehicle body. Using a brush or sponge, apply Primer G to the contact surface of the glass. Standard Area Specified Condition a 9.0 mm (0.354 in.) b 7.0 mm (0.276 in.) c 3.0 mm (0.118 in.) d 4.0 mm (0.157 in.) e 8.0 mm (0.315 in.) HINT: If the primer is applied to an area that is not specified, apply non-residue solvent to a clean cloth and wipe off the excess primer before it dries. NOTE: Allow the primer to dry for 3 minutes or more. Throw away any leftover primer. Do not apply too much primer. NOTE: Allow the primer to dry for 3 minutes or more. Throw away any leftover primer. Do not apply too much primer. Using a brush or sponge, coat the windshield outside molding with Primer G as shown in the illustration. Apply adhesive to the glass. Adhesive Toyota Genuine Windshield Glass Adhesive or equivalent Cut off the tip of the cartridge nozzle as shown in the illustration. HINT: After cutting off the tip, use all adhesive within the time written in the table below. Usage Time Frame Temperature Usage Time Frame 35°C (95°F) 15 minutes 20°C (68°F) 1 hour 40 minutes 5°C (41°F) 8 hours Load the sealer gun with the cartridge. Apply adhesive to the glass as shown in the illustration. Standard Area Specified Condition a 12.0 mm (0.472 in.) b 8.0 mm (0.315 in.) c 9.0 mm (0.354 in.) d 3.0 mm (0.118 in.) Install the glass to the vehicle body. Using suction cups, position the glass so that the matchmarks are aligned. Press it in gently along the rim. Lightly press the outer surface of the glass to ensure that it is securely fit to the vehicle body. NOTE: Check that the stoppers are attached to the vehicle body correctly. Check that the vehicle body and glass have a small gap between them. Hold the glass in place securely with protective tape or equivalent until the adhesive hardens. NOTE: Do not drive the vehicle for the amount of time written in the table below. Minimum Time Temperature Minimum Time Prior to Driving Vehicle 35°C (95°F) 1 hour 30 minutes 20°C (68°F) 5 hours 5°C (41°F) 24 hours w/ Windshield Deicer System: Connect the windshield deicer connector.
7. CHECK FOR LEAK AND REPAIR Conduct a leak test after the adhesive has completely hardened. Seal any leaks with auto glass sealer.
8. INSTALL ROOF HEADLINING Return the roof headlining to its original position. Refer to the following procedures. Refer to «INSTALLATION»(ref-385215-S17973213542011021400000) .
9. INSTALL RAIN SENSOR TAPE . Refer to «INSTALLATION - Step 1»(ref-385216-S18107545482011021400000)
10. INSTALL RAIN SENSOR . Refer to «INSTALLATION - Step 2»(ref-385216-S18107545482011021400000)
11. INSTALL RAIN SENSOR COVER . Refer to «INSTALLATION - Step 3»(ref-385216-S18107545482011021400000)
12. INSTALL INNER REAR VIEW MIRROR ASSEMBLY . Refer to «INSTALLATION - Step 1»(ref-385312-S42895743152011021400000)
13. INSTALL INNER REAR VIEW MIRROR STAY HOLDER COVER . Refer to «INSTALLATION - Step 2»(ref-385312-S42895743152011021400000)
14. INSTALL CENTER VISOR ASSEMBLY LH . Refer to «INSTALLATION - Step 47»(ref-385215-S32979645952011021400000)
15. INSTALL CENTER VISOR ASSEMBLY RH . Refer to «INSTALLATION - Step 48»(ref-385215-S32979645952011021400000)
16. INSTALL VISOR HOLDER . Refer to «INSTALLATION - Step 49»(ref-385215-S32979645952011021400000)
17. INSTALL VISOR ASSEMBLY LH . Refer to «INSTALLATION - Step 50»(ref-385215-S32979645952011021400000)
18. INSTALL VISOR ASSEMBLY RH . Refer to «INSTALLATION - Step 51»(ref-385215-S32979645952011021400000)
19. INSTALL VISOR BRACKET COVER . Refer to «INSTALLATION - Step 52»(ref-385215-S32979645952011021400000)
20. INSTALL MAP LIGHT ASSEMBLY . Refer to «INSTALLATION - Step 58»(ref-385215-S32979645952011021400000)
21. INSTALL FRONT PILLAR GARNISH LH . Refer to «INSTALLATION - Step 77»(ref-385215-S32979645952011021400000)
22. INSTALL FRONT PILLAR GARNISH RH . Refer to «INSTALLATION - Step 78»(ref-385215-S32979645952011021400000)
23. INSTALL FRONT ASSIST GRIP SUB-ASSEMBLY . Refer to «INSTALLATION - Step 79»(ref-385215-S32979645952011021400000)
24. INSTALL ROOF DRIP SIDE FINISH MOLDING CLIP HINT: Perform the following procedures if replacing any roof drip side finish molding clip. NOTE: Remove the double-sided tape where the clips will be installed on the body and clean the body with a non-residue type solvent. Apply a 2 to 3 mm (0.0787 to 0.118 in.) bead of adhesive (3M DP-105 or equivalent) to a new roof drip side finish molding clip. HINT: Adhesive strength (tensile strength): 13.7 MPa (140 kgf/cm 2 , 1991 psi) or more when the temperature is 23°C (73°F). Apply primer to the body where the roof drip side finish molding clip will be installed. NOTE: Do not let the primer dry. Install the clips to the positions on the roof panel shown in the illustration. Determine the locations and firmly press and install the roof drip side finish molding clip after lightly applying adhesive (3M DP-105 or equivalent). Standard Area Specified Condition a -0.5 to 9.5 mm (0.0197 to 0.374 in.) b -3.0 to 3.0 mm (-0.118 to 0.118 in.) Install the windshield outside molding when 40 minutes or more have elapsed after pressing and installing the roof drip side finish molding clip. HINT: Initial hardening time: 40 minutes Complete hardening time: 48 hours
25. INSTALL NO. 3 WINDSHIELD OUTSIDE MOLDING CLIP HINT: Perform the following procedures if replacing any No. 3 windshield outside molding clip(s). Install a nose piece to an air riveter or hand riveter. Insert the mandrel part of a new No. 3 windshield outside molding clip into the nose piece. NOTE: Do not pry the rivet with the riveter, as this will cause damage to the riveter and mandrel. Confirm that the riveter are seated properly against the molding. Do not tilt the riveter when installing the rivet to the molding. Do not leave any space between the rivet head and molding. Do not leave any space between the molding and body. Firmly hold together the 2 items while installing the rivet. Using the riveter, install the No. 3 windshield outside molding clip(s) shown in the illustration. HINT: If the rivet cannot be cut, pull it once and cut it.
26. INSTALL NO. 4 WINDSHIELD MOLDING PAD Install the 4 No. 4 molding pads. HINT: Use the same procedure to install the 4 windshield molding pads on the other side.
27. INSTALL WINDSHIELD OUTSIDE MOLDING LH Attach the 6 clips to install the molding. Remove the protective tape from the edges of the molding.
28. INSTALL WINDSHIELD OUTSIDE MOLDING RH HINT: Use the same procedures described for the LH side.
29. INSTALL COWL TOP VENTILATOR LOUVER SUB-ASSEMBLY . Refer to «INSTALLATION - Step 3»(ref-385216-S16093699102011021400000)
30. INSTALL FRONT FENDER MAIN SEAL LH . Refer to «INSTALLATION - Step 5»(ref-385216-S16093699102011021400000)
31. INSTALL FRONT FENDER MAIN SEAL RH . Refer to «INSTALLATION - Step 6»(ref-385216-S16093699102011021400000)
32. INSTALL UPPER RADIATOR SUPPORT SEAL . Refer to «INSTALLATION - Step 2»(ref-385214-S02439506572011021400000)
33. INSTALL ENGINE ROOM SIDE COVER LH . Refer to «INSTALLATION - Step 3»(ref-385214-S02439506572011021400000)
34. INSTALL ENGINE ROOM SIDE COVER RH . Refer to «INSTALLATION - Step 4»(ref-385214-S02439506572011021400000)
35. CONNECT CABLE TO NEGATIVE BATTERY TERMINAL NOTE: When disconnecting the cable, some systems need to be initialized after the cable is reconnected. Refer to «INITIALIZATION»(ref-385196-S36681500272011021400000) .
36. INSTALL FRONT WIPER ARM LH . Refer to «INSTALLATION - Step 11»(ref-385216-S16093699102011021400000)
37. INSTALL FRONT WIPER ARM RH . Refer to «INSTALLATION - Step 12»(ref-385216-S16093699102011021400000)

Scheme 64

Scheme 65

Scheme 66

Scheme 67

Scheme 68

Scheme 69

Scheme 70

Scheme 71

Scheme 72

Scheme 73

Scheme 74

1. DISCONNECT CABLE FROM NEGATIVE BATTERY TERMINAL WARNING: Wait at least 90 seconds after disconnecting the cable from the negative (-) battery terminal to disable the SRS system. NOTE: w/ Navigation System: After the engine switch is turned off, the HDD navigation system requires approximately 6 minutes to record various types of memory and settings. As a result, after turning the engine switch off, wait 6 minutes or more before disconnecting the cable from the negative (-) battery terminal. When disconnecting the cable, some systems need to be initialized after the cable is reconnected. Refer to «INITIALIZATION»(ref-385196-S36681500272011021400000) .
2. REMOVE CENTER BACK DOOR GARNISH . Refer to «DISASSEMBLY - Step 5»(ref-385218-S26450289202011021400000)
3. REMOVE BACK DOOR SIDE GARNISH LH . Refer to «DISASSEMBLY - Step 7»(ref-385218-S26450289202011021400000)
4. REMOVE BACK DOOR SIDE GARNISH RH . Refer to «DISASSEMBLY - Step 8»(ref-385218-S26450289202011021400000)
5. REMOVE BACK DOOR GARNISH . Refer to «DISASSEMBLY - Step 10»(ref-385218-S26450289202011021400000)
6. REMOVE BACK DOOR GLASS CHANNEL LH (w/o Power Back Door) Using a clip remover, remove the clip. Remove the back door glass channel LH.
7. REMOVE BACK DOOR GLASS CHANNEL RH (w/o Power Back Door) Using a clip remover, remove the clip. Remove the back door glass channel RH.
8. REMOVE REAR SPOILER SUB-ASSEMBLY . Refer to «REMOVAL - Step 4»(ref-385214-S22498929512011021400000)
9. REMOVE REAR WIPER ARM . Refer to «DISASSEMBLY - Step 14»(ref-385218-S26450289202011021400000)
10. REMOVE REAR WIPER MOTOR GROMMET . Refer to «DISASSEMBLY - Step 15»(ref-385218-S26450289202011021400000)
11. REMOVE REAR WIPER MOTOR ASSEMBLY . Refer to «DISASSEMBLY - Step 16»(ref-385218-S26450289202011021400000)
12. REMOVE BACK WINDOW MOLDING OUTSIDE LH Using a knife, cut off the molding as shown in the illustration. NOTE: Be careful not to damage the vehicle body. Pull the shaded area shown in the illustration by the hand to remove the back window molding outside. HINT: Make a partial cut in the molding. Then pull and remove it by hand.
13. REMOVE BACK WINDOW MOLDING OUTSIDE Using a knife, cut off the molding as shown in the illustration. NOTE: Be careful not to damage the vehicle body. Pull the shaded area shown in the illustration by the hand to remove the back window molding outside. HINT: Make a partial cut in the molding. Then pull and remove it by hand.
14. REMOVE BACK WINDOW GLASS NOTE: When separating the back window glass from the vehicle, be careful not to damage the vehicle paint or interior/exterior ornaments. Apply protective tape to the outer surface of the vehicle body to prevent scratches. Disconnect the 3 connectors. NOTE: Make sure not to damage the wire harness. From the interior, insert a piano wire between the vehicle body and back window glass as shown in the illustration. Tie objects that can serve as handles (for example, wooden blocks) to both wire ends. Place matchmarks over the glass and vehicle body on the locations indicated in the illustration. HINT: Matchmarks do not need to be placed if the glass is not going to be reused. Cut through the adhesive by pulling the piano wire around the back window glass. NOTE: Leave as much adhesive on the vehicle body as possible when removing the back window glass. Using suction cups, remove the back window glass.
15. CLEAN VEHICLE BODY Using a scraper, remove the molding and adhesive from the back window glass. Clean and shape the contact surface of the vehicle body. On the contact surface of the vehicle body, use a knife to cut away excess adhesive as shown in the illustration. HINT: Leave as much adhesive on the vehicle body as possible. NOTE: Be careful not to damage the vehicle body. Clean the contact surface of the vehicle body with cleaner. HINT: Even if all the adhesive has been removed, clean the vehicle body.

Scheme 75

Scheme 76

Scheme 77

Scheme 78

Scheme 79

Scheme 80

Scheme 81

Scheme 82

Scheme 83

Scheme 84

Scheme 85

1. CLEAN BACK DOOR GLASS Using a scraper, remove the damaged clips and spacers, adhesive sticking to the glass. NOTE: Do not touch the glass surface after cleaning it. Be careful not to damage the glass. Even if using new glass, clean the glass with non-residue solvent. Clean the outer circumference of the glass with non-residue solvent.
2. INSTALL BACK WINDOW GLASS CLIP RH Apply Primer G to the glass where the clip will be installed. HINT: If the primer is applied to an area that is not specified, apply non-residue solvent to a clean cloth and wipe off the excess primer before it dries. NOTE: Allow the primer to dry for 3 minutes or more. Throw away any leftover primer. Do not apply too much primer. Remove the peeling paper from a new clip. Install a clip onto the glass as shown in the illustration.
3. INSTALL BACK WINDOW GLASS CLIP LH Apply Primer G to the glass where the clip will be installed. HINT: If the primer is applied to an area that is not specified, apply non-residue solvent to a clean cloth and wipe off the excess primer before it dries. NOTE: Allow the primer to dry for 3 minutes or more. Throw away any leftover primer. Do not apply too much primer. Remove the peeling paper from a new clip. Install a clip onto the glass as shown in the illustration.
4. INSTALL NO. 1 BACK WINDOW GLASS SPACER Apply Primer G to the glass where the spacer will be installed. HINT: If the primer is applied to an area that is not specified, apply non-residue solvent to a clean cloth and wipe off the excess primer before it dries. NOTE: Allow the primer to dry for 3 minutes or more. Throw away any leftover primer. Do not apply too much primer. Remove the peeling paper from a new spacer. Install a spacer onto the glass as shown in the illustration.
5. INSTALL NO. 2 BACK WINDOW GLASS SPACER Apply Primer G to the glass where the spacer will be installed. HINT: If the primer is applied to an area that is not specified, apply non-residue solvent to a clean cloth and wipe off the excess primer before it dries. NOTE: Allow the primer to dry for 3 minutes or more. Throw away any leftover primer. Do not apply too much primer. Remove the peeling paper from a new spacer. Install a spacer onto the glass as shown in the illustration.
6. INSTALL BACK WINDOW OUTSIDE MOLDING Using a brush or sponge, coat the application area of the back window glass outside molding with Primer G. Standard Area Specified Condition a 13.0 mm (0.512 in.) NOTE: Allow the primer to dry for 3 minutes or more. Throw away any leftover primer. Do not apply too much primer. HINT: If the primer is applied to an area that is not specified, apply non-residue solvent to a clean cloth and wipe off the excess primer before it dries. Remove the peeling paper from 2 new back window outside moldings. Install the 2 moldings as shown in the illustration. Standard Area Specified Condition a 1.5 mm (0.0591 in.) b 1.0 mm (0.0394 in.) c 11.0 mm (0.433 in.)
7. INSTALL BACK WINDOW GLASS Using a brush or sponge, apply Primer M to the exposed part of the vehicle body. NOTE: Allow the primer to dry for 3 minutes or more. Do not apply primer to the adhesive. Throw away any leftover primer. Do not apply too much primer. Using a brush or sponge, apply Primer G to the contact surface of the back window glass. Standard Area Specified Condition a 11.0 mm (0.433 in.) b 8.0 mm (0.315 in.) c 13.0 mm (0.512 in.) d 5.0 mm (0.197 in.) HINT: If primer is applied to an area that is not specified, wipe off the primer with a non-residue solvent before it dries. NOTE: Allow the primer to dry for 3 minutes or more. Throw away any leftover primer. Do not apply too much primer. Apply adhesive to the back window glass. Adhesive Toyota Genuine Windshield Glass Adhesive or equivalent Cut off the tip of the cartridge nozzle as shown in the illustration below. HINT: After cutting off the tip, use all adhesive within the time written in the table below. Usage Time Frame Temperature Usage Time Frame 35°C (95°F) 15 minutes 20°C (68°F) 1 hour 40 minutes 5°C (41°F) 8 hours Load the sealer gun with the cartridge. Apply adhesive to the back window glass as shown in the illustration. Standard Area Specified Condition a 12.0 mm (0.472 in.) b 8.0 mm (0.315 in.) c 11.0 mm (0.433 in.) d 13.0 mm (0.512 in.) e 5.0 mm (0.197 in.) Install the back window glass to the vehicle body. Hold the back window glass securely in place with tape or equivalent until the adhesive has hardened. NOTE: Allow the primer coating to dry for 3 minutes or more. Check that the clips are attached to the vehicle body correctly. Check the clearance between the vehicle body and glass. Lightly press the front surface of the back window glass to ensure that the back window glass is securely fit to the vehicle body. NOTE: Do not drive the vehicle within the time written in the table below. Using a scraper, remove any excess or protruding adhesive. HINT: Apply adhesive onto the glass rim. Minimum Time Temperature Minimum Time Prior to Driving Vehicle 35°C (95°F) 1 hour 30 minutes 20°C (68°F) 5 hours 5°C (41°F) 24 hours Connect the 3 connectors.
8. INSTALL REAR WIPER MOTOR ASSEMBLY . Refer to «REASSEMBLY - Step 19»(ref-385218-S33389844832011021400000)
9. INSTALL REAR WIPER MOTOR GROMMET . Refer to «REASSEMBLY - Step 20»(ref-385218-S33389844832011021400000)
10. INSTALL REAR WIPER ARM . Refer to «REASSEMBLY - Step 21»(ref-385218-S33389844832011021400000)
11. CHECK FOR LEAK AND REPAIR Conduct a leak test after the adhesive has completely hardened. Seal any leaks with auto glass sealer.
12. INSTALL REAR SPOILER SUB-ASSEMBLY . Refer to «INSTALLATION - Step 1»(ref-385214-S31871939432011021400000)
13. INSTALL BACK DOOR GLASS CHANNEL LH (w/o Power Back Door) Attach the clip and install the back door glass channel.
14. INSTALL BACK DOOR GLASS CHANNEL RH (w/o Power Back Door) Attach the clip and install the back door glass channel.
15. INSTALL BACK DOOR GARNISH . Refer to «REASSEMBLY - Step 25»(ref-385218-S33389844832011021400000)
16. INSTALL BACK DOOR SIDE GARNISH LH . Refer to «REASSEMBLY - Step 27»(ref-385218-S33389844832011021400000)
17. INSTALL BACK DOOR SIDE GARNISH RH . Refer to «REASSEMBLY - Step 28»(ref-385218-S33389844832011021400000)
18. INSTALL CENTER BACK DOOR GARNISH . Refer to «REASSEMBLY - Step 30»(ref-385218-S33389844832011021400000)
19. CONNECT CABLE TO NEGATIVE BATTERY TERMINAL NOTE: When disconnecting the cable, some systems need to be initialized after the cable is reconnected. Refer to «INITIALIZATION»(ref-385196-S36681500272011021400000) .

Scheme 86

Scheme 87

Scheme 88

1. INSPECT BACK WINDOW GLASS (DEFOGGER WIRE) NOTE: When cleaning the glass, wipe the glass along the wire using a soft, dry cloth. Take care not to damage the defogger wires. Do not use detergents or glass cleaners that have abrasive ingredients. When measuring voltage, wrap a piece of tin foil around the tip of the negative (-) tester probe and press the foil against the wire with your finger, as shown in the illustration. Turn the engine switch on (IG). Turn the defogger switch on. Measure the voltage at the center of each defogger wire as shown in the illustration. Standard Voltage Voltage Criteria Approx. 5 V Wire is not broken Approx. 10 or 0 V Wire is broken HINT: If there is approximately 10 V, the wire may be faulty between the center of the wire and the wire end on the battery side. If there is no voltage, the wire may be faulty between the center of the wire end and the wire end on the ground side. Place the voltmeter positive (+) lead against the defogger wire on the battery side. Place the voltmeter negative (-) lead with the foil strip against the wire on the ground side. Slide the positive (+) lead from the battery side to the ground side. The point where the voltage drops from approximately 10 V to 0 V is where the defogger wire is broken. HINT: If the defogger wire is not broken, the voltmeter indicates 0 V at the positive (+) end of the defogger wire and gradually increases to approximately 12 V as the meter probe moves to the other end.

Scheme 89

Scheme 90

1. REPAIR DEFOGGER WIRE Clean the broken wire tips with grease, wax and silicone remover. Place masking tape along both sides of the wire. Thoroughly mix the repair agent. DuPont paste No. 4817 or equivalent Using a fine tip brush, apply a small amount of the agent to the wire. After a few minutes, remove the masking tape. NOTE: Do not allow electricity to flow in the defogger wire for at least 24 hours.

Scheme 91

HINT

1. Use the same procedures for the LH side and RH side.
2. The procedures listed below are for the LH side.

Scheme 92

Scheme 93

Scheme 94

Scheme 95

1. REMOVE ROOF HEADLINING Remove the roof headlining. Refer to «REMOVAL»(ref-385215-S04229035382011021400000) .
2. REMOVE QUARTER WINDOW ASSEMBLY HINT: Apply protective tape to the outer surface of the vehicle body to prevent scratches. NOTE: When separating the quarter window glass from the vehicle, be careful not to damage the vehicle paint or interior/exterior ornaments. LH Side: Disconnect the connector. RH Side: Disconnect the 2 connectors. Using a knife, cut off the molding as shown in the illustration. NOTE: Be careful not to damage the vehicle body. From the interior, insert a piano wire between the vehicle body and the quarter window glass as shown in the illustration. Tie objects that can serve as handles (for example, wooden blocks) to both wire ends. Cut through the adhesive by pulling the piano wire around the quarter window glass. NOTE: Leave as much adhesive on the vehicle body as possible when removing the quarter window glass. Using suction cups, remove the quarter window glass.
3. CLEAN VEHICLE BODY Clean and shape the contact surface of the vehicle body. On the contact surface of the vehicle body, use a knife to cut away excess adhesive as shown in the illustration. HINT: Leave as much adhesive on the vehicle body as possible. NOTE: Be careful not to damage the vehicle body. Clean the contact surface of the vehicle body with cleaner. HINT: Even if all the adhesive has been removed, clean the vehicle body.

HINT

1. Use the same procedures for the LH side and RH side.
2. The procedures listed below are for the LH side.
3. A bolt without a torque specification is shown in the standard bolt chart. Refer to «SPECIFIED TORQUE FOR STANDARD BOLTS»(ref-385119-S42636504002011021400000) .

Scheme 96

Scheme 97

Scheme 98

Scheme 99

1. INSTALL QUARTER WINDOW ASSEMBLY LH Using a brush or sponge, apply primer M to the exposed part of the vehicle body. NOTE: Allow the primer coating to dry for 3 minutes or more. Throw away any leftover primer. Do not apply too much primer. Using a brush or sponge, apply Primer G to the contact surface of the glass. Standard Area Specified Condition a 6.8 mm (0.268 in.) b 6.5 mm (0.256 in.) c 6.7 mm (0.264 in.) HINT: If primer is applied to an area that is not specified, wipe off the primer with non-residue solvent before it dries. NOTE: Allow the primer to dry for 3 minutes or more. Throw away any leftover primer. Do not apply too much primer. Apply adhesive to the quarter window glass. Adhesive Toyota Genuine Windshield Glass Adhesive or equivalent Cut off the tip of the cartridge nozzle as shown in the illustration. Standard Area Specified Condition a 12.0 mm (0.472 in.) b 8.0 mm (0.315 in.) c 6.8 mm (0.268 in.) d 6.5 mm (0.256 in.) e 6.7 mm (0.264 in.) HINT: After cutting off the tip, use all adhesive within the time written in the table below. Usage Time Frame Temperature Usage Time Frame 35°C (95°F) 15 minutes 20°C (68°F) 1 hour 40 minutes 5°C (41°F) 8 hours Load the sealer gun with the cartridge. Apply adhesive to the quarter window glass as shown in the illustration. Install the quarter window glass to the vehicle body. Hold the quarter window glass in place securely with protective tape or equivalent until the adhesive hardens. NOTE: Allow the primer coating to dry for 3 minutes or more. Check the clearance between the body and glass. Lightly press the front surface of the glass to ensure a close fit. NOTE: Do not drive the vehicle within the time written in the table below. Using a scraper, remove any excess or protruding adhesive. HINT: Apply adhesive onto the glass rim. Minimum Time Temperature Minimum Time Prior to Driving Vehicle 35°C (95°F) 1 hour 30 minutes 20°C (68°F) 5 hours 5°C (41°F) 24 hours LH Side: Connect the connector. RH Side: Connect the 2 connectors.
2. CHECK FOR LEAK AND REPAIR Conduct a leak test after the adhesive has completely hardened. Seal any leaks with auto glass sealer.
3. INSTALL ROOF HEADLINING ASSEMBLY Install the roof headlining. Refer to «INSTALLATION»(ref-385215-S17973213542011021400000) .

Scheme 100

1. REMOVE DEICER RELAY Remove the deicer relay from the engine room relay block.
2. INSPECT DEICER RELAY Measure the resistance according to the value(s) in the table below. Standard Resistance Tester Connection Condition Specified Condition 3 - 5 Battery voltage is not applied to terminals 1 and 2 10 kohms or higher 3 - 5 Battery voltage is applied to terminals 1 and 2 Below 1 ohms If the result is not as specified, replace the relay.
3. INSTALL DEICER RELAY Install the deicer relay to the engine room relay block.

Scheme 101

1. REMOVE DEFOGGER RELAY (DEFOG) Remove the defogger relay from the engine room relay block.
2. INSPECT DEFOGGER RELAY Measure the resistance according to the value(s) in the table below. Standard Resistance Tester Connection Condition Specified Condition 3 - 4 Battery voltage is not applied to terminals 1 and 2 Below 1 ohms Battery voltage is applied to terminals 1 and 2 10 kohms or higher 3 - 5 Battery voltage is not applied to terminals 1 and 2 10 kohms or higher Battery voltage is applied to terminals 1 and 2 Below 1 ohms If the result is not as specified, replace the relay.
3. INSTALL DEFOGGER RELAY Install the defogger relay to the engine room relay block.