REPLACEMENT
HINT
The installation procedures are the removal procedures in reverse order.
Scheme 7
- REMOVE INSTRUMENT PANEL UNDER COVER SUB-ASSY NO. 1 (See «REPLACEMENT»(ref-215685-S19902335712006011600000) )
- REMOVE SWITCH BASE HOLE COVER (See «REPLACEMENT»(ref-215685-S19902335712006011600000) )
- REMOVE INSTRUMENT PANEL SAFETY PAD SUB-ASSY NO. 1 (See «REPLACEMENT»(ref-215685-S19902335712006011600000) )
- REMOVE IGNITION OR STARTER SWITCH ASSY Disconnect the ignition switch connector and unlock warning switch connector. Remove the clamp. Remove the 2 screws and ignition switch.
Scheme 8
Scheme 9
Scheme 10
Note. Before changing the starter, check the following again
- Connector connection
- Accessory installation (for example, theft deterrent system)
Scheme 11
Scheme 12
Scheme 13
Scheme 14
Scheme 15
Scheme 16
- WORK FOR PREVENTING GASOLINE FROM SPILLING OUT (See «PRECAUTION»(ref-209388-S37154924142005121000000) )
- DRAIN ENGINE COOLANT (See «ENGINE COOLANT»(ref-209407-S06302099142005121000000) )
- REMOVE V-BANK COVER
- REMOVE AIR CLEANER INLET NO. 1
- REMOVE INTAKE AIR CONNECTOR PIPE
- REMOVE THROTTLE BODY ASSY (See «REPLACEMENT»(ref-209387-S10503942502005121000000) )
- REMOVE VACUUM SWITCHING VALVE ASSY
- REMOVE FUEL PIPE SUB-ASSY NO.2 (SEE «REPLACEMENT»(ref-209390-S10694567942005121000000) )
- REMOVE INTAKE MANIFOLD ASSY (See «REPLACEMENT»(ref-209391-S22492273942005121000000) )
- REMOVE WATER BY-PASS JOINT RR (See «REPLACEMENT»(ref-209391-S22492273942005121000000) )
- REMOVE WATER BY-PASS PIPE SUB-ASSY Remove the bolt. Pull out the water by-pass pipe from the water pump. Disconnect the wire clamp from the bracket on the water by-pass pipe. Remove the O-ring from the water by-pass pipe.
- REMOVE STARTER ASSY Remove the 2 bolts holding the starter to the cylinder block. Disconnect the starter from the cylinder block. Disconnect the starter connector. Remove the nut, and disconnect the starter wire. Remove the bolt, and disconnect the wire clamp from the starter and remove the starter.
- INSTALL STARTER ASSY Install the wire clamp to the wire bracket with the bolt. Torque: 9.8 N.m (100 kgf.cm, 87 in. lbf) Connect the starter wire with the nut. Torque: 9.8 N.m (100 kgf.cm, 87 in. lbf) Connect the starter connector. Install the starter with the 2 bolts. Torque: 39 N.m (400 kgf.cm, 29 ft.lbf)
- INSTALL WATER BY-PASS PIPE SUB-ASSY Install a new O-ring to the water by-pass pipe. Apply soapy water to the O-ring. Push in the water by-pass pipe end into the pipe hole of the water pump. Install the wire clamp to the bracket on the water by-pass pipe. Install the water by-pass pipe with the bolt. Torque: 18 N.m (185 kgf.cm, 13 ft.lbf)
- INSTALL WATER BY-PASS JOINT RR (See «REPLACEMENT»(ref-209391-S22492273942005121000000) )
- INSTALL INTAKE MANIFOLD ASSY (See «REPLACEMENT»(ref-209391-S22492273942005121000000) )
- INSTALL FUEL PIPE SUB-ASSY NO.2 (SEE «REPLACEMENT»(ref-209390-S10694567942005121000000) )
- INSTALL VACUUM SWITCHING VALVE ASSY
- INSTALL THROTTLE BODY ASSY (See «REPLACEMENT»(ref-209387-S10503942502005121000000) )
- INSTALL INTAKE AIR CONNECTOR PIPE
- INSTALL AIR CLEANER INLET NO.1
- INSTALL V-BANK COVER Torque: 5.0 N.m (51 kgf.cm, 44 in. lbf)
- REFILL ENGINE COOLANT (See «ENGINE COOLANT»(ref-209407-S06302099142005121000000) )
- CHECK FOR ENGINE COOLANT LEAKS (See «INSPECTION»(ref-209405-S39390751782005121000000) )
- INSPECT FOR FUEL LEAKS (See «PRECAUTION»(ref-209388-S37154924142005121000000) )
- POWER WINDOW CONTROL SYSTEM INITIALIZE (See «INITIALIZATION»(ref-209365-S34766117492005120900000) )
- FRONT POWER SEAT CONTROL SYSTEM INITIALIZE (See «INITIALIZATION»(ref-209365-S34766117492005120900000) )