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Engine Control System (Diagnostic Codes (P1604-P2610) & Circuit Tests)): Other Lexus GX J150

Testing & Diagnostics 21 illustrations ~13167 words

MONITOR STRATEGY

Related DTCP1607: Internal control module range check
Required sensors/Components (Main)ECM
Required sensors/Components (Related)Cruise control
Frequency of OperationContinuous
Duration0.3 seconds
MIL OperationImmediate
Sequence of OperationNone

TYPICAL ENABLING CONDITIONS

Monitor runs whenever the following DTCs are not presentNone
DMA communication errorNot detected

TYPICAL MALFUNCTION THRESHOLDS

Cruise controlProhibited
When either condition below is met
Cruise controlOperating
Low speed controlOperating

CONFIRMATION DRIVING PATTERN

  1. Connect the Techstream to the DLC3.
  2. Turn the engine switch on (IG) and turn the Techstream on.
  3. Clear DTCs (even if no DTCs are stored, perform the clear DTC operation).
  4. Turn the Techstream off.
  5. Turn the engine switch off.
  6. Disconnect the Techstream.
  7. Disconnect the cable from the negative (-) battery terminal and wait for 1 minute.
  8. Connect the cable to the negative (-) battery terminal.
  9. Connect the Techstream to the DLC3.
  10. Turn the engine switch on (IG) and turn the Techstream on.
  11. Wait 16 seconds or more.
  12. Enter the following menus: Powertrain / Engine and ECT / Trouble Codes.
  13. Read the pending DTCs. HINT: If a pending DTC is output, the system is malfunctioning. If a pending DTC is not output, perform the following procedure.
  14. Enter the following menus: Powertrain / Engine and ECT / Utility / All Readiness.
  15. Input the DTC: P1607.
  16. Check the DTC judgment result. Techstream Display Description NORMAL DTC judgment completed System normal ABNORMAL DTC judgment completed System abnormal INCOMPLETE DTC judgment not completed Perform driving pattern after confirming DTC enabling conditions UNKNOWN Unable to perform DTC judgment Number of DTCs which do not fulfill DTC preconditions has reached ECU memory limit HINT: If the judgment result shows NORMAL, the system is normal. If the judgment result shows ABNORMAL, the system has a malfunction.
  17. If the judgment result is INCOMPLETE or UNKNOWN and no pending DTC is output, perform a universal trip and check for permanent DTCs. Refer to «DTC CHECK / CLEAR»(ref-524126-S41645429092013012800000) . HINT: If a permanent DTC is output, the system is malfunctioning. If no permanent DTC is output, the system is normal.

PROCEDURE

  1. CHECK FOR DTC Connect the Techstream to the DLC3. Turn the engine switch on (IG). Turn the Techstream on. Clear DTCs. Refer to «DTC CHECK / CLEAR»(ref-524126-S41645429092013012800000) . Turn the Techstream off. Turn the engine switch off. Disconnect the Techstream. Disconnect the cable from the negative (-) battery terminal and wait for 1 minute. Connect the cable to the negative (-) battery terminal. Connect the Techstream to the DLC3. Turn the engine switch on (IG) and turn the Techstream on. Wait 16 seconds or more. Enter the following menus: Powertrain / Engine and ECT / Trouble Codes. Check for DTCs. OK P1607 is not output. NG --> See step 3 OK --> See step 2
  2. CHECK FOR INTERMITTENT PROBLEMS. Refer to «CHECK FOR INTERMITTENT PROBLEMS»(ref-524126-S03735106152013012800000)
  3. REPLACE ECM. Refer to «REMOVAL»(ref-524262-S01887464392013012800000)
Related DTCsP1613: Secondary air injection system air injection control driver circuit range check
Required Sensors/Components (Main)Air injection control driver
Required Sensors/Components (Related)Air switching valve assembly
Frequency of OperationOnce per drive cycle
Duration3 seconds
MIL OperationImmediate
Sequence of OperationNone
Monitor runs whenever following DTCs not presentNone
Battery voltage8 V or higher
Engine switchOn (IG)
StarterOFF

CASE 1 AND 4

Monitor runs whenever following DTCs not presentNone
Either a or b met
A. Air pumpNot operating
B. Air switching valveNot operating
Battery voltage8 V or higher
Engine switchOn (IG)
StarterOFF

CASE 2

Monitor runs whenever following DTCs not presentNone
Following conditions (a) and (b) met
A. Air pumpOperating
B. Air switching valveOperating
Battery voltage8 V or higher
Engine switchOn (IG)
StarterOFF

CASE 3

One of following conditions metA, B, C or D
A. Diagnostic signal duty ratio from air injection control driver1% or more, and 10% or less
B. Diagnostic signal duty ratio from air injection control driver30%
C. Diagnostic signal duty ratio from air injection control driver49%
D. Diagnostic signal duty ratio from air injection control driver91% or more, and 99% or less

CASE 1

Diagnostic signal duty ratio from air injection control driver70% or more, and 90% or less

CASE 2

Diagnostic signal duty ratio from air injection control driver0%

CASE 3

Diagnostic signal duty ratio from air injection control driver100%

CASE 4

COMPONENT OPERATING RANGE

Diagnostic signal duty ratio from air injection control driver70% or more, and 90% or less when secondary air injection system operating. 0% when secondary air injection system not operating.

Note. This Air Injection Check only allows technicians to operate the secondary air injection system for a maximum of 5 seconds. Furthermore, the check can only be performed up to 4 times per trip. If the test is repeated, intervals of at least 30 seconds are required between checks. While secondary air injection system operation using the Techstream is prohibited, the Techstream display indicates the prohibition (WAIT or ERROR). If ERROR is displayed on the Techstream during the test, stop the engine for 10 minutes, and then try again. Performing Air Injection Check repeatedly may cause damage to the secondary air injection system. If it is necessary to repeat the check, leave an interval of several minutes between System Check operations to prevent the system from overheating. When performing the Air Injection Check operation after the battery cable has been reconnected, wait for 7 minutes with the engine switch turned on (IG) or the engine running. Turn the engine switch off when the Air Injection Check operation finishes.

  1. Start the engine and warm it up.
  2. Turn the engine switch off.
  3. Connect the Techstream to the DLC3.
  4. Turn the engine switch on (IG).
  5. Turn the Techstream on.
  6. Clear DTCs (even if no DTCs are stored, perform the clear DTC operation). Refer to «DTC CHECK / CLEAR»(ref-524126-S41645429092013012800000) .
  7. Turn the engine switch off and wait for at least 30 seconds.
  8. Turn the engine switch on (IG) and turn the Techstream on.
  9. Enter the following menus: Powertrain / Engine and ECT / Utility / Air injection check / Automatic Mode.
  10. Start the engine after the Techstream initialization is finished.
  11. Perform the System Check operation by pressing ENTER (Next).
  12. Perform the following to confirm the secondary air injection system pending codes: Press ENTER (Exit).
  13. Check for pending DTCs. OK No pending DTC is output.
  14. After "Air injection check" is completed, check for All Readiness by entering the following menus: Powertrain / Engine and ECT / Utility / All Readiness.
  15. Input the DTC: P1613.
  16. Check the DTC judgment result. Techstream Display Description NORMAL DTC judgment completed System normal ABNORMAL DTC judgment completed System abnormal INCOMPLETE DTC judgment not completed Perform driving pattern after confirming DTC enabling conditions UNKNOWN Unable to perform DTC judgment Number of DTCs which do not fulfill DTC preconditions has reached ECU memory limit HINT: If the judgment result shows NORMAL, the system is normal. If the judgment result shows ABNORMAL, the system has a malfunction.
  17. If the judgment result is INCOMPLETE or UNKNOWN and no pending DTC is output, perform a universal trip and check for permanent DTCs. Refer to «DTC CHECK / CLEAR»(ref-524126-S41645429092013012800000) . HINT: If no permanent DTC is output, the system is normal. If a permanent DTC is output, the system is malfunctioning.
  18. Turn the engine switch off.
Related DTCsP2102: Throttle actuator current (low current) P2103: Throttle actuator current (high current)
Required Sensors/Components (Main)Throttle actuator (throttle body assembly)
Required Sensors/Components (Related)None
Frequency of OperationContinuous
Duration2 seconds: P2102 Within 1 second: P2103
MIL OperationImmediate
Sequence of OperationNone
Monitor runs whenever following DTCs not presentNone
Throttle actuatorActivated
Duty cycle to throttle actuator80% or more
Throttle actuator power supply8 V or higher

P2102

Throttle actuatorActivated
Throttle actuator power supply8 V or higher
Battery voltage8 V or higher
StarterOFF

P2103

Throttle actuator currentBelow 0.5 A

P2102

Either of the following conditions is metCondition 1 or 2
1. Hybrid IC diagnosis signalFails 25 times
2. Hybrid IC current limiter portFails for 0.6 seconds

P2103

Scheme 118

Scheme 118: CONFIRMATION DRIVING PATTERN
  1. Connect the Techstream to the DLC3.
  2. Turn the engine switch on (IG) and turn the Techstream on.
  3. Clear DTCs (even if no DTCs are stored, perform the clear DTC operation).
  4. Turn the engine switch off and wait for at least 30 seconds.
  5. Turn the engine switch on (IG) and turn the Techstream on [A].
  6. Start the engine.
  7. With the vehicle stationary, fully depress the accelerator pedal and quickly release it [B].
  8. Check that 16 seconds or more have elapsed from the instant when the accelerator pedal is first depressed.
  9. Enter the following menus: Powertrain / Engine and ECT / Trouble Codes [C].
  10. Read the pending DTCs. HINT: If a pending DTC is output, the system is malfunctioning. If a pending DTC is not output, perform the following procedure.
  11. Enter the following menus: Powertrain / Engine and ECT / Utility / All Readiness.
  12. Input the DTC: P2102 or P2103.
  13. Check the DTC judgment result. Techstream Display Description NORMAL DTC judgment completed System normal ABNORMAL DTC judgment completed System abnormal INCOMPLETE DTC judgment not completed Perform driving pattern after confirming DTC enabling conditions UNKNOWN Unable to perform DTC judgment Number of DTCs which do not fulfill DTC preconditions has reached ECU memory limit HINT: If the judgment result shows NORMAL, the system is normal. If the judgment result shows ABNORMAL, the system has a malfunction. If the judgment result shows INCOMPLETE or UNKNOWN, perform steps [B] through [C] again.
  14. If no pending DTC is output, perform a universal trip and check for permanent DTCs. Refer to «DTC CHECK / CLEAR»(ref-524126-S41645429092013012800000) . HINT: If a permanent DTC is output, the system is malfunctioning. If no permanent DTC is output, the system is normal.

FAIL-SAFE

When either of these DTCs, or other DTCs relating to ETCS (Electronic Throttle Control System) malfunctions are stored, the ECM enters fail-safe mode. During fail-safe mode, the ECM cuts the current to the throttle actuator and the throttle valve is returned to a 7° throttle angle by the return spring. The ECM then adjusts the engine output by controlling the fuel injection (intermittent fuel-cut) and ignition timing in accordance with the accelerator pedal position to allow the vehicle to continue at a minimal speed. If the accelerator pedal is depressed firmly and gently, the vehicle can be driven slowly.

The ECM continues operating in fail-safe mode until a pass condition is detected, and the engine switch is then turned off.

Scheme 119

Scheme 119: WIRING DIAGRAM
  1. INSPECT THROTTLE BODY ASSEMBLY (RESISTANCE OF THROTTLE ACTUATOR) Inspect the throttle body assembly. Refer to «INSPECTION - Step 1»(ref-524262-S27955935972013012800000) . NG --> See step 5 OK: Go to next step
  2. CHECK HARNESS AND CONNECTOR (THROTTLE ACTUATOR - ECM) Disconnect the throttle body connector. Disconnect the ECM connector. Measure the resistance according to the value(s) in the table below. Standard Resistance Tester Connection Condition Specified Condition C7-2 (M+) - C31-20 (M+) Always Below 1 ohms C7-1 (M-) - C30-29 (M-) Always Below 1 ohms C7-2 (M+) or C31-20 (M+) - Body ground Always 10 kohms or higher C7-1 (M-) or C30-29 (M-) - Body ground Always 10 kohms or higher NG --> REPAIR OR REPLACE HARNESS OR CONNECTOR OK: Go to next step
  3. INSPECT THROTTLE BODY ASSEMBLY Check for foreign objects between the throttle valve and the housing. OK No foreign objects between throttle valve and housing. NG --> REMOVE FOREIGN OBJECT AND CLEAN THROTTLE BODY OK: Go to next step
  4. INSPECT THROTTLE VALVE Check if the throttle valve opens and closes smoothly. OK Throttle valve opens and closes smoothly. NG --> See step 6 OK --> See step 7
  5. REPLACE THROTTLE BODY ASSEMBLY. Refer to «REMOVAL»(ref-524262-S00817459492013012800000)
  6. REPLACE THROTTLE BODY ASSEMBLY. Refer to «REMOVAL»(ref-524262-S00817459492013012800000)
  7. REPLACE ECM. Refer to «REMOVAL»(ref-524262-S01887464392013012800000)
Related DTCsP2111: Throttle actuator stuck open P2112: Throttle actuator stuck closed
Required Sensors/Components (Main)Throttle actuator
Required Sensors/Components (Related)
Frequency of OperationContinuous
Duration0.5 seconds
MIL OperationImmediate
Sequence of OperationNone
Monitor runs whenever following DTCs not presentNone
System guard judge condition*ON
*System guard is ON when the following conditions met
Throttle actuatorON
Throttle actuator duty calculationExecuting
Throttle position sensor failNot detected
Throttle actuator current-cut operationNot executing
Throttle actuator power supply4 V or higher
Throttle actuator failNot detected

ALL

All of following conditions met
Throttle actuator current2 A or higher
Duty cycle to close throttle80% or more

P2111 (THROTTLE ACTUATOR STUCK OPEN)

All of following conditions met
Throttle actuator current2 A or higher
Duty cycle to open throttle80% or more

P2112 (THROTTLE ACTUATOR STUCK CLOSED)

Throttle position sensor voltageNo change

Scheme 120

Scheme 120: CONFIRMATION DRIVING PATTERN
  1. Connect the Techstream to the DLC3.
  2. Turn the engine switch on (IG) and turn the Techstream on.
  3. Clear DTCs (even if no DTCs are stored, perform the clear DTC operation).
  4. Turn the engine switch off and wait for at least 30 seconds.
  5. Turn the engine switch on (IG) and turn the Techstream on [A].
  6. Start the engine and fully depress and release the accelerator pedal quickly (to fully open and close the throttle valve).
  7. Enter the following menus: Powertrain / Engine and ECT / Trouble Codes [B].
  8. Read the pending DTCs. HINT: If a pending DTC is output, the system is malfunctioning. If a pending DTC is not output, perform the following procedure.
  9. Enter the following menus: Powertrain / Engine and ECT / Utility / All Readiness.
  10. Input the DTC: P2111 or P2112.
  11. Check the DTC judgment result. Techstream Display Description NORMAL DTC judgment completed System normal ABNORMAL DTC judgment completed System abnormal INCOMPLETE DTC judgment not completed Perform driving pattern after confirming DTC enabling conditions UNKNOWN Unable to perform DTC judgment Number of DTCs which do not fulfill DTC preconditions has reached ECU memory limit HINT: If the judgment result shows NORMAL, the system is normal. If the judgment result shows ABNORMAL, the system has a malfunction.
  12. If the judgment result is INCOMPLETE or UNKNOWN and no pending DTC is output, perform a universal trip and check for permanent DTCs. Refer to «DTC CHECK / CLEAR»(ref-524126-S41645429092013012800000) . HINT: If a permanent DTC is output, the system is malfunctioning. If no permanent DTC is output, the system is normal.

When either of these DTCs or other DTCs relating to ETCS (Electronic Throttle Control System) malfunctions are stored, the ECM enters fail-safe mode. During fail-safe mode, the ECM cuts the current to the throttle actuator and the throttle valve is returned to a 7° throttle angle by the return spring. The ECM then adjusts the engine output by controlling the fuel injection (intermittent fuel-cut) and ignition timing in accordance with the accelerator pedal position to allow the vehicle to continue at a minimal speed. If the accelerator pedal is depressed firmly and gently, the vehicle can be driven slowly.

The ECM continues operating in fail-safe mode until a pass condition is detected, and the engine switch is then turned off.

  1. CHECK ANY OTHER DTCS OUTPUT (IN ADDITION TO DTC P2111 OR P2112) Connect the Techstream to the DLC3. Turn the engine switch on (IG). Turn the Techstream on. Enter the following menus: Powertrain / Engine and ECT / Trouble Codes. Read DTCs. RESULT Result Proceed to P2111 or P2112 is output A P2111 or P2112 and other DTCs are output B HINT: If any DTCs other than P2111 or P2112 are output, troubleshoot those DTCs first. B --> See step 7 A: Go to next step
  2. INSPECT THROTTLE BODY ASSEMBLY (VISUALLY CHECK THROTTLE VALVE) Check for contamination between the throttle valve and housing. If necessary, clean the throttle body. Also, check that the throttle valve moves smoothly. OK Throttle valve is not contaminated with foreign objects and moves smoothly. NG --> See step 4 OK: Go to next step
  3. READ VALUE USING TECHSTREAM (THROTTLE POSITION) Connect the Techstream to the DLC3. Turn the engine switch on (IG). Turn the Techstream on. Clear DTCs. Refer to «DTC CHECK / CLEAR»(ref-524126-S41645429092013012800000) . Turn the engine switch off and wait for at least 30 seconds. Turn the engine switch on (IG). Enter the following menus: Powertrain / Engine and ECT / Data List / All Data / Throttle Position No. 1, Throttle Position No. 2 and Throttle Position Command. Check the values displayed on the Techstream while wiggling the ECM wire harness. Enter the following menus: Powertrain / Engine and ECT / Trouble Codes. Check for DTCs. RESULT Result Proceed to Value in Data List changes when wire harness is wiggled, or DTC is output* A Other than above B *: As the DTC was stored due to a change in the contact resistance of the connector, repair or replace the wire harness or connector. Refer to «ELECTRONIC CIRCUIT INSPECTION PROCEDURE»(ref-524109-S04822504082013012800000) . B --> See step 5 A --> REPAIR OR REPLACE HARNESS OR CONNECTOR
  4. REPLACE THROTTLE BODY ASSEMBLY Replace the throttle body assembly. Refer to «REMOVAL»(ref-524262-S00817459492013012800000) . NEXT: Go to next step
  5. CHECK WHETHER DTC OUTPUT RECURS (DTC P2111 OR P2112) Connect the Techstream to the DLC3. Turn the engine switch on (IG). Turn the Techstream on. Clear DTCs. Refer to «DTC CHECK / CLEAR»(ref-524126-S41645429092013012800000) . Start the engine, and then fully depress and release the accelerator pedal quickly to fully open and close the throttle valve. Enter the following menus: Powertrain / Engine and ECT / Trouble Codes. Read DTCs. RESULT Result Proceed to No DTC is output A P2111 or P2112 is output B B --> See step 6 A --> END
  6. REPLACE ECM. Refer to «REMOVAL»(ref-524262-S01887464392013012800000)
  7. GO TO DTC CHART. Refer to «DIAGNOSTIC TROUBLE CODE CHART»(ref-524126-S26606347652013012800000)
Related DTCsP2118: Throttle actuator power supply
Required Sensors/Components (Main)Throttle actuator, Throttle valve assembly, ETCS fuse
Required Sensors/Components (Related)None
Frequency of OperationContinuous
Duration0.8 seconds
MIL OperationImmediate
Sequence of OperationNone
Monitor runs whenever following DTCs not presentNone
Battery voltage8 V or higher
Electronic throttle actuator powerON
Throttle actuator power supply voltage (+BM)Below 4 V
Throttle actuator power supply voltage (+BM)11 to 14 V

Scheme 121

Scheme 121: CONFIRMATION DRIVING PATTERN
  1. Connect the Techstream to the DLC3.
  2. Turn the engine switch on (IG) and turn the Techstream on.
  3. Clear DTCs (even if no DTCs are stored, perform the clear DTC operation).
  4. Turn the engine switch off and wait for at least 30 seconds.
  5. Turn the engine switch on (IG) and turn the Techstream on [A].
  6. Start the engine.
  7. Slowly depress the accelerator pedal, raise the engine speed to approximately 3000 rpm over approximately 5 seconds, and then idle the engine [B].
  8. Check that 16 seconds or more have elapsed since the engine was started.
  9. Enter the following menus: Powertrain / Engine and ECT / Trouble Codes [C].
  10. Read the pending DTCs. HINT: If a pending DTC is output, the system is malfunctioning. If a pending DTC is not output, perform the following procedure.
  11. Enter the following menus: Powertrain / Engine and ECT / Utility / All Readiness.
  12. Input the DTC: P2118.
  13. Check the DTC judgment result. Techstream Display Description NORMAL DTC judgment completed System normal ABNORMAL DTC judgment completed System abnormal INCOMPLETE DTC judgment not completed Perform driving pattern after confirming DTC enabling conditions UNKNOWN Unable to perform DTC judgment Number of DTCs which do not fulfill DTC preconditions has reached ECU memory limit HINT: If the judgment result shows NORMAL, the system is normal. If the judgment result shows ABNORMAL, the system has a malfunction. If the judgment result shows INCOMPLETE or UNKNOWN, perform steps [B] through [C] again.
  14. If no pending DTC is output, perform a universal trip and check for permanent DTCs. Refer to «DTC CHECK / CLEAR»(ref-524126-S41645429092013012800000) . HINT: If a permanent DTC is output, the system is malfunctioning. If no permanent DTC is output, the system is normal.

When this DTC or other DTCs relating to ETCS (Electronic Throttle Control System) malfunctions are stored, the ECM enters fail-safe mode. During fail-safe mode, the ECM cuts the current to the throttle actuator and the throttle valve is returned to a 7° throttle angle by the return spring. The ECM then adjusts the engine output by controlling the fuel injection (intermittent fuel-cut) and ignition timing in accordance with the accelerator pedal position to allow the vehicle to continue at a minimal speed. If the accelerator pedal is depressed firmly and gently, the vehicle can be driven slowly.

The ECM continues operating in fail-safe mode until a pass condition is detected, and the engine switch is then turned off.

Scheme 122

Scheme 122: WIRING DIAGRAM
  1. READ VALUE USING TECHSTREAM (+BM VOLTAGE) Connect the Techstream to the DLC3. Turn the engine switch on (IG). Turn the Techstream on. Enter the following menus: Powertrain / Engine and ECT / Data List / All Data / +BM Voltage. Read the value displayed on the Techstream. RESULT Result Proceed to Below 11 V or higher than 14 V A 11 to 14 V B B --> See step 4 A: Go to next step
  2. CHECK HARNESS AND CONNECTOR (ECM - BATTERY, BODY GROUND) Disconnect the ECM connector. Measure the voltage according to the value(s) in the table below. Standard Voltage Tester Connection Condition Specified Condition C30-23 (+BM) - Body ground Always 11 to 14 V Measure the resistance according to the value(s) in the table below. Standard Resistance Tester Connection Condition Specified Condition C30-12 (E1) - Body ground Always Below 1 ohms C31-10 (ME01) - Body ground Always Below 1 ohms NG --> REPAIR OR REPLACE HARNESS OR CONNECTOR OK --> See step 3
  3. REPLACE ECM. Refer to «REMOVAL»(ref-524262-S01887464392013012800000)
  4. CHECK FOR INTERMITTENT PROBLEMS. Refer to «CHECK FOR INTERMITTENT PROBLEMS»(ref-524126-S03735106152013012800000)
Related DTCsP2119: ETCS malfunction
Required Sensors/Components (Main)Throttle actuator
Required Sensors/Components (Related)
Frequency of OperationContinuous
DurationWithin 1 second
MIL OperationImmediate
Sequence of OperationNone
Monitor runs whenever following DTCs not presentNone
System guard judge condition*ON
*: System guard is ON when the following conditions are met
Throttle actuatorON
Throttle actuator duty calculationExecuting
Throttle position sensor failureNot detected
Throttle actuator current-cut operationNot executing
Throttle actuator power supply4 V or higher
Throttle actuator failureNot detected
Either of following conditions A or B met
A. Difference between commanded closed throttle position and current closed throttle position0.3 V or more for 1 second
B. Difference between commanded open throttle position and current open throttle position0.3 V or more for 0.6 seconds

Scheme 123

Scheme 123: CONFIRMATION DRIVING PATTERN
  1. Connect the Techstream to the DLC3.
  2. Turn the engine switch on (IG) and turn the Techstream on.
  3. Clear DTCs (even if no DTCs are stored, perform the clear DTC operation).
  4. Turn the engine switch off and wait for at least 30 seconds.
  5. Turn the engine switch on (IG) and turn the Techstream on [A].
  6. Start the engine.
  7. Idle the engine for 20 seconds.
  8. Enter the following menus: Powertrain / Engine and ECT / Trouble Codes [B].
  9. Read the pending DTCs. HINT: If a pending DTC is output, the system is malfunctioning. If a pending DTC is not output, perform the following procedure.
  10. Enter the following menus: Powertrain / Engine and ECT / Utility / All Readiness.
  11. Input the DTC: P2119.
  12. Check the DTC judgment result. Techstream Display Description NORMAL DTC judgment completed System normal ABNORMAL DTC judgment completed System abnormal INCOMPLETE DTC judgment not completed Perform driving pattern after confirming DTC enabling conditions UNKNOWN Unable to perform DTC judgment Number of DTCs which do not fulfill DTC preconditions has reached ECU memory limit HINT: If the judgment result shows NORMAL, the system is normal. If the judgment result shows ABNORMAL, the system has a malfunction. If the judgment result shows INCOMPLETE or UNKNOWN, fully depress and release the accelerator pedal 3 times, and then check the DTC judgment result [C].
  13. If no pending DTC is output, perform a universal trip and check for permanent DTCs. Refer to «DTC CHECK / CLEAR»(ref-524126-S41645429092013012800000) . HINT: If a permanent DTC is output, the system is malfunctioning. If no permanent DTC is output, the system is normal.

When this DTC or other DTCs relating to ETCS (Electronic Throttle Control System) malfunctions are stored, the ECM enters fail-safe mode. During fail-safe mode, the ECM cuts the current to the throttle actuator and the throttle valve is returned to a 7° throttle angle by the return spring. The ECM then adjusts the engine output by controlling the fuel injection (intermittent fuel-cut) and ignition timing in accordance with the accelerator pedal position to allow the vehicle to continue at a minimal speed. If the accelerator pedal is depressed firmly and gently, the vehicle can be driven slowly.

The ECM continues operating in fail-safe mode until a pass condition is detected, and the engine switch is then turned off.

  1. CHECK FOR ANY OTHER DTCS OUTPUT (IN ADDITION TO DTC P2119) Connect the Techstream to the DLC3. Turn the engine switch on (IG). Turn the Techstream on. Enter the following menus: Powertrain / Engine and ECT / Trouble Codes. Read DTCs. RESULT Result Proceed to P2119 is output A P2119 and other DTCs are output B HINT: If any DTCs other than P2119 are output, troubleshoot those DTCs first. B --> See step 8 A: Go to next step
  2. READ VALUE USING TECHSTREAM (THROTTLE POSITION) Connect the Techstream to the DLC3. Turn the engine switch on (IG). Turn the Techstream on. Clear DTCs. Refer to «DTC CHECK / CLEAR»(ref-524126-S41645429092013012800000) . Turn the engine switch off and wait for at least 30 seconds. Turn the engine switch on (IG). Enter the following menus: Powertrain / Engine and ECT / Data List / All Data / Throttle Position No. 1 and Throttle Position Command. Check the values displayed on the Techstream while fully depressing and releasing the accelerator pedal quickly. RESULT Result Proceed to Throttle Position No. 1 does not change A Throttle Position No. 1 changes even a little B HINT: When a DTC is output, the system changes to fail-safe mode. Therefore, only use the data up until the time the DTC is stored for confirmation. B --> See step 4 A: Go to next step
  3. INSPECT THROTTLE BODY ASSEMBLY (RESISTANCE OF THROTTLE ACTUATOR) Inspect the throttle body assembly. Refer to «INSPECTION»(ref-524262-S24908239952013012800000) . NG --> See step 6 OK: Go to next step
  4. INSPECT THROTTLE BODY ASSEMBLY (VISUALLY CHECK THROTTLE VALVE) Check for contamination between the throttle valve and housing. If necessary, clean the throttle body. Also, check that the throttle valve moves smoothly. OK Throttle valve is not contaminated with foreign objects and moves smoothly. NG --> See step 6 OK: Go to next step
  5. READ VALUE USING TECHSTREAM (THROTTLE POSITION) Connect the Techstream to the DLC3. Turn the engine switch on (IG). Turn the Techstream on. Clear DTCs. Refer to «DTC CHECK / CLEAR»(ref-524126-S41645429092013012800000) . Turn the engine switch off and wait for at least 30 seconds. Turn the engine switch on (IG). Enter the following menus: Powertrain / Engine and ECT / Data List / All Data / Throttle Position No. 1, Throttle Position No. 2 and Throttle Position Command. Check the values displayed on the Techstream while wiggling the ECM wire harness. Enter the following menus: Powertrain / Engine and ECT / Trouble Codes. Check for DTCs. RESULT Result Proceed to Value in Data List changes when wire harness is wiggled, or DTC is output* A Other than above B As the DTC was stored due to a change in the contact resistance of the connector, repair or replace the wire harness or connector. Refer to «ELECTRONIC CIRCUIT INSPECTION PROCEDURE»(ref-524109-S04822504082013012800000) . B --> See step 7 A --> REPAIR OR REPLACE HARNESS OR CONNECTOR
  6. REPLACE THROTTLE BODY ASSEMBLY Replace the throttle body assembly. Refer to «REMOVAL»(ref-524262-S00817459492013012800000) . NEXT: Go to next step
  7. CHECK WHETHER DTC OUTPUT RECURS (DTC P2119) Connect the Techstream to the DLC3. Turn the engine switch on (IG). Turn the Techstream on. Clear DTCs. Refer to «DTC CHECK / CLEAR»(ref-524126-S41645429092013012800000) . Allow the engine to idle for 15 seconds or more. Fully depress and release the accelerator pedal several times quickly. Enter the following menus: Powertrain / Engine and ECT / Trouble Codes. Read DTCs. RESULT Result Proceed to No DTC is output A P2119 is output B B --> See step 9 A --> END
  8. GO TO DTC CHART. Refer to «DIAGNOSTIC TROUBLE CODE CHART»(ref-524126-S26606347652013012800000)
  9. REPLACE ECM. Refer to «REMOVAL»(ref-524262-S01887464392013012800000)
Related DTCsP2120: Accelerator pedal position sensor 1 range check (fluctuating) P2122: Accelerator pedal position sensor 1 range check (low voltage) P2123: Accelerator pedal position sensor 1 range check (high voltage) P2125: Accelerator pedal position sensor 2 range check (fluctuating) P2127: Accelerator pedal position sensor 2 range check (low voltage) P2128: Accelerator pedal position sensor 2 range check (high voltage) P2138: Accelerator pedal position sensor range check (correlation)
Required Sensors/Components (Main)Accelerator pedal position sensor assembly
Required Sensors/Components (Related)
Frequency of OperationContinuous
Duration0.5 seconds: P2120, P2122, P2125 and P2127 2.0 seconds: P2123, P2128 and P2138
MIL OperationImmediate
Sequence of OperationNone
Monitor runs whenever following DTCs not presentNone
Either of following conditions 1 or 2 met
1. Engine switchOn (IG)
2. Throttle actuator powerON
Either of following conditions 1 or 2 met
1. VPA voltage when VPA2 voltage 0.04 V or higher0.4 V or less
2. VPA voltage4.8 V or higher

P2120

VPA voltage when VPA2 voltage 0.04 V or higher0.4 V or less

P2122

VPA voltage4.8 V or higher

P2123

Either of following conditions 1 or 2 met
1. VPA2 voltage when VPA voltage 0.04 V or higher1.2 V or less
2. VPA2 voltage when VPA voltage 0.4 to 3.45 V4.8 V or higher

P2125

VPA2 voltage when VPA voltage 0.04 V or higher1.2 V or less

P2127

VPA2 voltage when VPA voltage 0.4 to 3.45 V4.8 V or higher

P2128

Either of following conditions A or B met
Condition A
Difference between VPA and VPA2 voltages0.02 V or less
Condition B
VPA voltage0.4 V or less
VPA2 voltage1.2 V or less

P2138

VPA voltage0.4 to 4.8 V
VPA2 voltage1.2 to 4.8 V
Difference between VPA and VPA2 voltagesMore than 0.02 V

Scheme 124

Scheme 124: CONFIRMATION DRIVING PATTERN
  1. Connect the Techstream to the DLC3.
  2. Turn the engine switch on (IG) and turn the Techstream on.
  3. Clear DTCs (even if no DTCs are stored, perform the clear DTC operation).
  4. Turn the engine switch off and wait for at least 30 seconds.
  5. Turn the engine switch on (IG) and turn the Techstream on [A].
  6. Fully depress and release the accelerator pedal [B].
  7. Check that 5 seconds or more have elapsed since the engine switch was turned on (IG).
  8. Enter the following menus: Powertrain / Engine and ECT / Trouble Codes [C].
  9. Read the pending DTCs. HINT: If a pending DTC is output, the system is malfunctioning. If a pending DTC is not output, perform the following procedure.
  10. Enter the following menus: Powertrain / Engine and ECT / Utility / All Readiness.
  11. Input the DTC: P2120, P2122, P2123, P2125, P2127, P2128 or P2138.
  12. Check the DTC judgment result. Techstream Display Description NORMAL DTC judgment completed System normal ABNORMAL DTC judgment completed System abnormal INCOMPLETE DTC judgment not completed Perform driving pattern after confirming DTC enabling conditions UNKNOWN Unable to perform DTC judgment Number of DTCs which do not fulfill DTC preconditions has reached ECU memory limit HINT: If the judgment result shows NORMAL, the system is normal. If the judgment result shows ABNORMAL, the system has a malfunction. If the judgment result shows INCOMPLETE or UNKNOWN, perform steps [B] through [C] again.
  13. If no pending DTC is output, perform a universal trip and check for permanent DTCs. Refer to «DTC CHECK / CLEAR»(ref-524126-S41645429092013012800000) . HINT: If a permanent DTC is output, the system is malfunctioning. If no permanent DTC is output, the system is normal.

When DTC P2120, P2121, P2122, P2123, P2125, P2127, P2128 or P2138 is stored, the ECM enters fail-safe mode. If either of the 2 sensor circuits malfunctions, the ECM uses the remaining circuit to calculate the accelerator pedal position to allow the vehicle to continue driving. If both of the circuits malfunction, the ECM regards the accelerator pedal as being released. As a result, the throttle valve is closed and the engine idles.

The ECM continues operating in fail-safe mode until a pass condition is detected, and the engine switch is then turned off.

Scheme 125

Scheme 125: WIRING DIAGRAM
Related DTCsP2121: Accelerator pedal position sensor rationality
Required Sensors/Components (Main)Accelerator pedal position sensor assembly
Required Sensors/Components (Related)
Frequency of OperationContinuous
Duration0.5 seconds
MIL OperationImmediate
Sequence of OperationNone
Monitor runs whenever following DTCs not presentP2120, P2122, P2123, P2125, P2127, P2128, P2138 (Accelerator pedal position sensor)
Either of following conditions 1 or 2 met
1. Engine switchOn (IG)
2. Throttle actuator powerON
Difference between VPA voltage (learned value) and VPA2 voltage (learned value)Less than 0.4 V, or more than 1.2 V

Scheme 126

Scheme 126: CONFIRMATION DRIVING PATTERN
  1. Connect the Techstream to the DLC3.
  2. Turn the engine switch on (IG) and turn the Techstream on.
  3. Clear DTCs (even if no DTCs are stored, perform the clear DTC operation).
  4. Turn the engine switch off and wait for at least 30 seconds.
  5. Turn the engine switch on (IG) and turn the Techstream on [A].
  6. Fully depress and release the accelerator pedal [B].
  7. Check that 20 seconds or more have elapsed since the engine switch was turned on (IG).
  8. Enter the following menus: Powertrain / Engine and ECT / Trouble Codes [C].
  9. Read the pending DTCs. HINT: If a pending DTC is output, the system is malfunctioning. If a pending DTC is not output, perform the following procedure.
  10. Enter the following menus: Powertrain / Engine and ECT / Utility / All Readiness.
  11. Input the DTC: P2121.
  12. Check the DTC judgment result. Techstream Display Description NORMAL DTC judgment completed System normal ABNORMAL DTC judgment completed System abnormal INCOMPLETE DTC judgment not completed Perform driving pattern after confirming DTC enabling conditions UNKNOWN Unable to perform DTC judgment Number of DTCs which do not fulfill DTC preconditions has reached ECU memory limit HINT: If the judgment result shows NORMAL, the system is normal. If the judgment result shows ABNORMAL, the system has a malfunction. If the judgment result shows INCOMPLETE or UNKNOWN, perform steps [B] through [C] again.
  13. If no pending DTC is output, perform a universal trip and check for permanent DTCs. Refer to «DTC CHECK / CLEAR»(ref-524126-S41645429092013012800000) . HINT: If a permanent DTC is output, the system is malfunctioning. If no permanent DTC is output, the system is normal.

The accelerator pedal position sensor has two (main and sub) sensor circuits. If a malfunction occurs in either of the sensor circuits, the ECM detects the abnormal signal voltage difference between the two sensor circuits and switches to limp mode. In limp mode, the functioning circuit is used to calculate the accelerator pedal position to allow the vehicle to continue driving. If both circuits malfunction, the ECM regards the accelerator pedal as being fully released. In this case, the throttle valve remains closed as if the engine is idling.

If a pass condition is detected and then the engine switch is turned off, the fail-safe operation stops and the system returns to normal.

  1. CHECK FOR ANY OTHER DTCS OUTPUT (IN ADDITION TO DTC P2121) Connect the Techstream to the DLC3. Turn the engine switch on (IG). Turn the Techstream on. Enter the following menus: Powertrain / Engine and ECT / Trouble Codes. Read DTCs. RESULT Result Proceed to P2121 is output A P2121 and other DTCs are output B HINT: If any DTCs other than P2121 are output, troubleshoot those DTCs first. B --> See step 6 A: Go to next step
  2. READ VALUE USING TECHSTREAM (ACCELERATOR PEDAL POSITION SENSOR) Connect the Techstream to the DLC3. Turn the engine switch on (IG). Turn the Techstream on. Enter the following menus: Powertrain / Engine and ECT / Data List / All Data / Accel Sensor Out No. 1 and Accel Sensor Out No. 2. Read the values displayed on the Techstream. Standard Voltage Accelerator Pedal Operation Accel Sensor Out No. 1 Accel Sensor Out No. 2 Difference between Accel Sensor Out No. 1 and Accel Sensor Out No. 2 Released 0.5 to 1.1 V 1.2 to 2.0 V 0.4 to 1.2 V Depressed 2.6 to 4.5 V 3.4 to 5.0 V TEXT IN ILLUSTRATION *a Depressed *b Released NG --> See step 3 OK --> See step 7
  3. REPLACE ACCELERATOR PEDAL POSITION SENSOR ASSEMBLY Replace the accelerator pedal position sensor assembly. Refer to «REMOVAL»(ref-524262-S17646998722013012800000) . NEXT: Go to next step
  4. CHECK WHETHER DTC OUTPUT RECURS (DTC P2121) Connect the Techstream to the DLC3. Turn the engine switch on (IG). Turn the Techstream on. Clear DTCs. Refer to «DTC CHECK / CLEAR»(ref-524126-S41645429092013012800000) . Drive the vehicle in accordance with the driving pattern described in Confirmation Driving Pattern. Read DTCs. RESULT Result Proceed to P2121 is output A No DTC is output B B --> END A --> See step 5
  5. REPLACE ECM. Refer to «REMOVAL»(ref-524262-S01887464392013012800000)
  6. GO TO DTC CHART. Refer to «DIAGNOSTIC TROUBLE CODE CHART»(ref-524126-S26606347652013012800000)
  7. CHECK FOR INTERMITTENT PROBLEMS. Refer to «CHECK FOR INTERMITTENT PROBLEMS»(ref-524126-S03735106152013012800000)
Related DTCsP2195: Air fuel ratio sensor signal stuck lean (Bank 1) P2196: Air fuel ratio sensor signal stuck rich (Bank 1) P2197: Air fuel ratio sensor signal stuck lean (Bank 2) P2198: Air fuel ratio sensor signal stuck rich (Bank 2)
Required Sensors/Components (Main)Air fuel ratio sensor
Required Sensors/Components (Related)Heated oxygen sensor
Frequency of OperationContinuous: Sensor voltage detection monitor Once per driving cycle: Sensor current detection monitor
Duration5 seconds: Sensor voltage detection monitor 3 seconds: Sensor current detection monitor
MIL Operation2 driving cycles
Sequence of OperationNone
Monitor runs whenever following DTCs not presentP0016, P0018 (VVT system - Misalignment) P0017, P0019 (Exhaust VVT system - Misalignment) P0031, P0032, P0051, P0052, P101D, P103D (Air fuel ratio sensor heater) P006A, P0107, P0108 (Manifold absolute pressure) P0102, P0103 (Mass air flow meter) P0112, P0113 (Intake air temperature sensor) P0115, P0117, P0118 (Engine coolant temperature sensor) P0120, P0121, P0122, P0123, P0220, P0222, P0223, P2135 (Throttle position sensor) P0125 (Insufficient coolant temperature for closed loop fuel control) P0128 (Thermostat) P0171, P0172, P0174, P0175 (Fuel system) P0301 - P0308 (Misfire) P0335 (Crankshaft position sensor) P0401 (EGR system) P0412, P0418, P1613 (Secondary air injection system control) P0451, P0452, P0453 (EVAP system) P0500, P0722 (Vehicle speed sensor) P0505 (IAC valve) P1340 (Camshaft position sensor) P0416, P0417, P2440, P2441, P2442, P2443, P2444, P2445, P2447 (Secondary air injection system)

ALL

Time after engine start30 seconds or more
Fuel system statusClosed-loop

SENSOR VOLTAGE DETECTION MONITOR

Battery voltage11 V or higher
Atmospheric pressure76 kPa (570 mmHg) or higher
Air fuel ratio sensor statusActivated
Continuous time of fuel cut3 to 10 seconds
Engine coolant temperature75°C (167°F) or higher

SENSOR CURRENT DETECTION MONITOR

Rear heated oxygen sensor voltage0.21 V or higher
Air fuel ratio sensor voltageHigher than 3.8 V

SENSOR VOLTAGE DETECTION MONITOR (LEAN SIDE MALFUNCTION P2195 AND P2197)

Rear heated oxygen sensor voltageBelow 0.59 V
Air fuel ratio sensor voltageBelow 2.8 V

SENSOR VOLTAGE DETECTION MONITOR (RICH SIDE MALFUNCTION P2196 AND P2198)

Air fuel ratio sensor current3.6 mA or higher

SENSOR CURRENT DETECTION MONITOR (HIGH SIDE MALFUNCTION P2195 AND P2197)

Air fuel ratio sensor currentBelow 1.4 mA

SENSOR CURRENT DETECTION MONITOR (RICH SIDE MALFUNCTION P2196 AND P2198)

MONITOR RESULT

Refer to Checking Monitor Status. Refer to CHECKING MONITOR STATUS .

This confirmation driving pattern is used in the "Perform Confirmation Driving Pattern" procedure of the following diagnostic troubleshooting procedure.

Scheme 127

Scheme 127: CONFIRMATION DRIVING PATTERN

Scheme 128

Scheme 128
  1. Connect the Techstream to the DLC3.
  2. Turn the engine switch on (IG).
  3. Turn the Techstream on.
  4. Clear DTCs (even if no DTCs are stored, perform the clear DTC operation).
  5. Turn the engine switch off and wait for at least 30 seconds.
  6. Turn the engine switch on (IG) and turn the Techstream on.
  7. Start the engine and warm it up until the ECT reaches 75°C (167°F) or higher [A].
  8. On the Techstream, enter the following menus to check the fuel-cut status: Powertrain / Engine and ECT / Data List / Idle Fuel Cut.
  9. Drive the vehicle at a speed between 60 and 120 km/h (38 and 75 mph) for at least 10 minutes [B]. WARNING: When performing the confirmation driving pattern, obey all speed limits and traffic laws.
  10. Shift the transmission to 2nd gear [C].
  11. Accelerate the vehicle to 64 km/h (40 mph) or more by depressing the accelerator pedal for at least 10 seconds [D]. WARNING: When performing the confirmation driving pattern, obey all speed limits and traffic laws.
  12. Soon after performing step [D] above, release the accelerator pedal for at least 4 seconds without depressing the brake pedal in order to execute fuel-cut control [E]. HINT: Fuel-cut is performed when the following conditions are met: Accelerator pedal is fully released. Engine speed is 2500 rpm or more (fuel injection returns at 1000 rpm).
  13. Allow the vehicle to decelerate until the vehicle speed decreases to less than 10 km/h (6 mph).
  14. Repeat steps [C] through [E] above at least 3 times in one driving cycle.
  15. Enter the following menus: Powertrain / Engine and ECT / Trouble Codes [F].
  16. Read the pending DTCs. HINT: If a pending DTC is output, the system is malfunctioning. If a pending DTC is not output, perform the following procedure.
  17. Enter the following menus: Powertrain / Engine and ECT / Utility / All Readiness.
  18. Input the DTC: P2195, P2196, P2197 or P2198.
  19. Check the DTC judgment result. Techstream Display Description NORMAL DTC judgment completed System normal ABNORMAL DTC judgment completed System abnormal INCOMPLETE DTC judgment not completed Perform driving pattern after confirming DTC enabling conditions UNKNOWN Unable to perform DTC judgment Number of DTCs which do not fulfill DTC preconditions has reached ECU memory limit HINT: If the judgment result shows NORMAL, the system is normal. If the judgment result shows ABNORMAL, the system has a malfunction. If the judgment result shows INCOMPLETE or UNKNOWN, perform steps [B] through [F] again.
  20. If no pending DTC is output, perform a universal trip and check for permanent DTCs. Refer to «DTC CHECK / CLEAR»(ref-524126-S41645429092013012800000) . HINT: If a permanent DTC is output, the system is malfunctioning. If no permanent DTC is output, the system is normal.

Scheme 129

Scheme 129: WIRING DIAGRAM
  1. CHECK FOR ANY OTHER DTCS OUTPUT (IN ADDITION TO P2195, P2196, P2197 OR P2198) Connect the Techstream to the DLC3. Turn the engine switch on (IG). Turn the Techstream on. Enter the following menus: Powertrain / Engine and ECT / Trouble Codes. Read DTCs. RESULT Result Proceed to P2195, P2196, P2197 or P2198 is output A "P2195, P2196, P2197 or P2198" and "P0136, P0137, P0138, P0156, P0157 or P0158" are output A P2195, P2196, P2197 or P2198 and other DTCs are output B HINT: If any DTCs relating to the air fuel ratio sensor (DTCs for the air fuel ratio sensor heater or air fuel ratio sensor admittance) are output, troubleshoot those DTCs first. B --> See step 19 A: Go to next step
  2. CONFIRM IF VEHICLE HAS RUN OUT OF FUEL IN PAST Has the vehicle run out of fuel in the past? NO --> See step 4 YES: Go to next step
  3. PERFORM CONFIRMATION DRIVING PATTERN Connect the Techstream to the DLC3. Turn the engine switch on (IG). Turn the Techstream on. Clear the DTCs. Refer to «DTC CHECK / CLEAR»(ref-524126-S41645429092013012800000) . Turn the engine switch off. Turn the engine switch on (IG) and turn the Techstream on. Start the engine and warm it up. Drive the vehicle in accordance with the driving pattern described in Confirmation Driving Pattern. Enter the following menus: Powertrain / Engine and ECT / Utility / All Readiness. Input the DTC: P2195, P2196, P2197 or P2198. Check the DTC judgment result. RESULT Result Proceed to NORMAL (DTC is not output) A ABNORMAL (DTC P2195, P2196, P2197 or P2198 is output) B B --> See step 4 A --> DTC CAUSED BY RUNNING OUT OF FUEL
  4. READ VALUE USING TECHSTREAM (TEST VALUE OF AIR FUEL RATIO SENSOR) Connect the Techstream to the DLC3. Turn the engine switch on (IG). Turn the Techstream on. Clear DTCs. Refer to «DTC CHECK / CLEAR»(ref-524126-S41645429092013012800000) . Drive the vehicle in accordance with the drive pattern described in Confirmation Driving Pattern. Enter the following menus: Powertrain / Engine and ECT / Monitor / Current Monitor / O2 Sensor / Current. Check that the status of O2 Sensor is Complete. If the status is still Incomplete, drive the vehicle according to the driving pattern again. Enter the following menus: Powertrain / Engine and ECT / Monitor / Current Monitor / O2 Sensor / Details / RANGE B1 S1 or RANGE B2 S1. Check the test value of the air fuel ratio sensor output current during fuel-cut. RESULT Test Value Proceed to Within normal range (1.4 mA or higher, and below 3.6 mA) A Outside normal range (below 1.4 mA, or 3.6 mA or higher) B B --> See step 16 A: Go to next step
  5. READ VALUE USING TECHSTREAM (OUTPUT VOLTAGE OF AIR FUEL RATIO SENSOR) Connect the Techstream to the DLC3. Start the engine. Turn the Techstream on. Warm up the air fuel ratio sensor at an engine speed of 2500 rpm for 90 seconds. Enter the following menus: Powertrain / Engine and ECT / Active Test / Control the Injection Volume. Perform the Control the Injection Volume operation with the engine idling. Monitor the output voltages of the air fuel ratio and heated oxygen sensors (AFS Voltage B1S1 and O2S B1S2 or AFS Voltage B2S1 and O2S B2S2) displayed on the Techstream. HINT: Change the fuel injection volume within the range of -12.0% to +12.0%. The injection volume can be changed in fine gradations. The air fuel ratio sensor has an output delay of a few seconds and the heated oxygen sensor has a maximum output delay of approximately 20 seconds. Techstream Display (Sensor) Injection Volume Status Voltage AFS Voltage B1S1 or AFS Voltage B2S1 (Air fuel ratio) +12.0% Rich Below 3.1 V AFS Voltage B1S1 or AFS Voltage B2S1 (Air fuel ratio) -12.0% Lean Higher than 3.4 V O2S B1S2 or O2S B2S2 (Heated oxygen) +12.0% Rich Higher than 0.55 V O2S B1S2 or O2S B2S2 (Heated oxygen) -12.0% Lean Below 0.4 V RESULT Status of AFS Voltage B1S1 or AFS Voltage B2S1 Status of O2S B1S2 or O2S B2S2 Air Fuel Ratio Condition and Air Fuel Ratio Sensor Condition Misfire Suspected Trouble Area Proceed to Lean Lean Actual air fuel ratio lean May occur PCV valve and hose PCV hose connections Fuel injector blockage Gas leaks from exhaust system Intake system Fuel pressure Mass air flow meter assembly Manifold absolute pressure sensor Engine coolant temperature sensor EGR valve assembly A Rich Rich Actual air fuel ratio rich - Fuel injector leakage or blockage Gas leaks from exhaust system Ignition system Fuel pressure Mass air flow meter assembly Manifold absolute pressure sensor Engine coolant temperature sensor A Lean Lean/Rich Air fuel ratio sensor malfunction - Air fuel ratio sensor B Rich Lean/Rich Air fuel ratio sensor malfunction - Air fuel ratio sensor B Lean/Rich Lean/Rich Normal - - B Lean: During the Control the Injection Volume Active Test, the air fuel ratio sensor output voltage (AFS Voltage) is consistently higher than 3.4 V, and the heated oxygen sensor output voltage (O2S) is consistently below 0.4 V. Rich: During the Control the Injection Volume Active Test, the AFS Voltage is consistently below 3.1 V, and the O2S is consistently higher than 0.55 V. Lean/Rich: During the Control the Injection Volume Active Test, the output voltage of the heated oxygen sensor alternates correctly. HINT: Refer to "Data List / Active Test" [AFS Voltage B1S1, AFS Voltage B2S1, O2S B1S2 and O2S B2S2]. Refer to «DATA LIST / ACTIVE TEST»(ref-524126-S20424571482013012800000) . B --> See step 16 A: Go to next step
  6. CHECK INTAKE SYSTEM Check the intake system for vacuum leaks. Refer to «ON-VEHICLE INSPECTION - Step 3»(ref-524270-S25831447522013012800000) . OK No leaks in intake system. NG --> REPAIR OR REPLACE INTAKE SYSTEM OK: Go to next step
  7. CHECK FOR EXHAUST GAS LEAK Check for exhaust gas leaks. OK No gas leaks. NG --> REPAIR OR REPLACE EXHAUST SYSTEM OK: Go to next step
  8. CHECK FUEL PRESSURE Check the fuel pressure. Refer to «ON-VEHICLE INSPECTION - Step 2»(ref-524273-S28719777252013012800000) . NG --> See step 18 OK: Go to next step
  9. INSPECT FUEL INJECTOR ASSEMBLY Check the fuel injector assembly (whether fuel volume is high or low, and whether injector pattern is poor). Refer to «INSPECTION - Step 1»(ref-524269-S37380659192013012800000) . NG --> See step 21 OK: Go to next step
  10. REPLACE AIR FUEL RATIO SENSOR Replace the air fuel ratio sensor. Refer to «REMOVAL»(ref-524262-S00247626492013012800000) . NEXT: Go to next step
  11. PERFORM CONFIRMATION DRIVING PATTERN Connect the Techstream to the DLC3. Turn the engine switch on (IG). Turn the Techstream on. Clear the DTCs. Refer to «DTC CHECK / CLEAR»(ref-524126-S41645429092013012800000) . Turn the engine switch off. Turn the engine switch on (IG) and turn the Techstream on. Start the engine and warm it up. Drive the vehicle in accordance with the driving pattern described in Confirmation Driving Pattern. Enter the following menus: Powertrain / Engine and ECT / Utility / All Readiness. Input the DTC: P2195, P2196, P2197 or P2198. Check the DTC judgment result. RESULT Result Proceed to ABNORMAL (DTC P2195, P2196, P2197 or P2198 is output) A NORMAL (DTC is not output) B B --> END A: Go to next step
  12. PERFORM ACTIVE TEST USING TECHSTREAM (CONTROL THE EGR STEP POSITION) Connect the Techstream to the DLC3. Start the engine and warm it up until the engine coolant temperature reaches 75°C (167°F) or higher. HINT: When performing the Active Test, make sure the shift lever is in P or N. The A/C switch and all accessory switches should be off. Turn the Techstream on. Enter the following menus: Powertrain / Engine and ECT / Active Test / Control the EGR Step Position. Confirm that Throttle Idle Position is ON and check the engine idling condition and the value of MAP in the Data List while performing the Active Test. HINT: Do not leave the EGR valve open for 10 seconds or more during the Active Test. Be sure to return the EGR valve to step 0 when the Active Test is completed. OK MAP and idling condition change in response to EGR step position as follows. Standard - EGR Step Position (Active Test) Step 0 Step 0 to 30 Idling condition Steady idling Idling changes from steady to rough idling or engine stalls MAP (Data List) 20 to 40 kPa (150 to 300 mmHg) MAP value is at least 10 kPa (75 mmHg) higher than when EGR valve is fully closed OK --> See step 14 NG --> See step 13
  13. INSPECT EGR VALVE ASSEMBLY Remove the EGR valve assembly. Refer to «REMOVAL»(ref-524251-S06751532262013012800000) . Check if the EGR valve is stuck open. OK EGR valve is tightly closed. NG --> See step 22 OK: Go to next step
  14. REPLACE ECM Replace the ECM. Refer to «REMOVAL»(ref-524262-S01887464392013012800000) . NEXT: Go to next step
  15. CONFIRM WHETHER MALFUNCTION HAS BEEN SUCCESSFULLY REPAIRED Connect the Techstream to the DLC3. Turn the engine switch on (IG). Turn the Techstream on. Clear the DTC. Refer to «DTC CHECK / CLEAR»(ref-524126-S41645429092013012800000) . Turn the engine switch off. Turn the engine switch on (IG) and turn the Techstream on. Start the engine and warm it up. Drive the vehicle in accordance with the driving pattern described in Confirmation Driving Pattern. Enter the following menus: Powertrain / Engine and ECT / Utility / All Readiness. Input the DTC: P2195, P2196, P2197 or P2198. Check the DTC judgment result. RESULT Techstream Display Description NORMAL DTC judgment completed System normal ABNORMAL DTC judgment completed System abnormal INCOMPLETE DTC judgment not completed Perform driving pattern after confirming DTC enabling conditions UNKNOWN Unable to perform DTC judgment Number of DTCs which do not fulfill DTC preconditions has reached ECU memory limit NEXT --> END
  16. REPLACE AIR FUEL RATIO SENSOR Replace the air fuel ratio sensor. Refer to «REMOVAL»(ref-524262-S00247626492013012800000) . NEXT: Go to next step
  17. PERFORM CONFIRMATION DRIVING PATTERN Connect the Techstream to the DLC3. Turn the engine switch on (IG). Turn the Techstream on. Clear the DTCs. Refer to «DTC CHECK / CLEAR»(ref-524126-S41645429092013012800000) . Turn the engine switch off. Turn the engine switch on (IG) and turn the Techstream on. Start the engine and warm it up. Drive the vehicle in accordance with the driving pattern described in Confirmation Driving Pattern. Enter the following menus: Powertrain / Engine and ECT / Utility / All Readiness. Input the DTC: P2195, P2196, P2197 or P2198. Check the DTC judgment result. RESULT Result Proceed to NORMAL (DTC is not output) A ABNORMAL (DTC P2195, P2196, P2197 or P2198 is output) B B --> See step 20 A --> END
  18. CHECK FUEL LINE Check the fuel lines for leaks or blockage. NG --> REPAIR OR REPLACE FUEL LINE OK --> See step 23
  19. GO TO DTC CHART. Refer to «DIAGNOSTIC TROUBLE CODE CHART»(ref-524126-S26606347652013012800000)
  20. REPLACE ECM. Refer to «REMOVAL»(ref-524262-S01887464392013012800000)
  21. REPLACE FUEL INJECTOR ASSEMBLY. Refer to «REMOVAL»(ref-524269-S42378634592013012800000)
  22. REPLACE EGR VALVE ASSEMBLY. Refer to «REMOVAL»(ref-524251-S06751532262013012800000)
  23. REPLACE FUEL PUMP. Refer to «REMOVAL»(ref-524269-S41706281042013012800000)
Related DTCsP2237: Air fuel ratio sensor (for Bank 1) open circuit between AF+ and AF- P2238: Air fuel ratio sensor (for Bank 1) short circuit between AF+ and AF- P2238: Air fuel ratio sensor (for Bank 1) short circuit between AF+ and GND P2238: Air fuel ratio sensor (for Bank 1) low impedance P2239: Air fuel ratio sensor (for Bank 1) short circuit between AF+ and +B P2240: Air fuel ratio sensor (for Bank 2) open circuit between AF+ and AF- P2241: Air fuel ratio sensor (for Bank 2) short circuit between AF+ and AF- P2241: Air fuel ratio sensor (for Bank 2) short circuit between AF+ and GND P2241: Air fuel ratio sensor (for Bank 1) low impedance P2242: Air fuel ratio sensor (for Bank 2) short circuit between AF+ and +B P2252: Air fuel ratio sensor (for Bank 1) short circuit between AF- and GND P2253: Air fuel ratio sensor (for Bank 1) short circuit between AF- and +B P2255: Air fuel ratio sensor (for Bank 2) short circuit between AF- and GND P2256: Air fuel ratio sensor (for Bank 2) short circuit between AF- and +B
Required Sensors/Components (Main)Air fuel ratio sensor
Required Sensors/Components (Related)Engine coolant temperature sensor, Crankshaft position sensor
Frequency of OperationContinuous
Duration10 seconds: Air fuel ratio sensor open circuit between AF+ and AF- and low impedance 5 seconds: Other
MIL Operation2 driving cycles
Sequence of OperationNone
Monitor runs whenever following DTCs not presentP0016, P0018 (VVT system - Misalignment) P0017, P0019 (Exhaust VVT system - Misalignment) P0031, P0032, P0051, P0052, P101D, P103D (Air fuel ratio sensor heater) P006A, P0107, P0108 (Manifold absolute pressure) P0102, P0103 (Mass air flow meter) P0112, P0113 (Intake air temperature sensor) P0115, P0117, P0118 (Engine coolant temperature sensor) P0120, P0121, P0122, P0123, P0220, P0222, P0223, P2135 (Throttle position sensor) P0125 (Insufficient coolant temperature for closed loop fuel control) P0128 (Thermostat) P0171, P0172, P0174, P0175 (Fuel system) P0301 - P0308 (Misfire) P0335 (Crankshaft position sensor) P0401 (EGR system) P1340 (Camshaft position sensor) P0412, P0418, P1613 (Secondary air injection system control) P0451, P0452. P0453 (EVAP system) P0500, P0722 (Vehicle speed sensor) P0505 (IAC valve) P0416, P0417, P2440, P2441, P2442, P2443, P2444, P2445, P2447 (Secondary air injection system)

P2237, P2238, P2240 AND P2241

Monitor runs whenever following DTCs not presentNone

P2239, P2242, P2252, P2253, P2255 AND P2256

Battery voltage11 V or higher
EngineRunning
Estimated sensor temperature450 to 550°C (842 to 1022°F) for P2237 and P2240

AIR FUEL RATIO SENSOR - OPEN CIRCUIT BETWEEN AF+ AND AF

Engine coolant temperature0°C (0°F) or higher
Estimated sensor temperature700 to 800°C (1292 to 1472°F) for P2238 and P2241
Fuel cutNot executed

AIR FUEL RATIO SENSOR - LOW IMPEDANCE

Battery voltage11 V or higher
Engine switchOn (IG)
Timing after engine switch off to on (IG)5 seconds or more

OTHER

Air fuel ratio sensor admittanceBelow 0.002 1/ohms

P2237 AND P2240

When one of following conditions is metCondition 1, 2 or 3
1. Air fuel ratio sensor admittanceBelow 0.022 1/ohms
2. AF+ voltage0.5 V or less
3. Difference of AF+ and AF- voltage0.1 V or less

P2238 AND P2241

AF+ voltageHigher than 4.5 V

P2239 AND P2242

AF- voltage0.5 V or less

P2252 AND P2255

AF- voltageHigher than 4.5 V

P2253 AND P2256

  1. Connect the Techstream to the DLC3.
  2. Turn the engine switch on (IG) and turn the Techstream on.
  3. Clear DTCs (even if no DTCs are stored, perform the clear DTC operation).
  4. Turn the engine switch off and wait for at least 30 seconds.
  5. Turn the engine switch on (IG) and turn the Techstream on.
  6. Start the engine and wait 5 minutes.
  7. Enter the following menus: Powertrain / Engine and ECT / Trouble Codes.
  8. Read the pending DTCs. HINT: If a pending DTC is output, the system is malfunctioning. If a pending DTC is not output, perform the following procedure.
  9. Enter the following menus: Powertrain / Engine and ECT / Utility / All Readiness.
  10. Input the DTC: P2237, P2238, P2239, P2240, P2241, P2242, P2252, P2253, P2255 or P2256.
  11. Check the DTC judgment result. Techstream Display Description NORMAL DTC judgment completed System normal ABNORMAL DTC judgment completed System abnormal INCOMPLETE DTC judgment not completed Perform driving pattern after confirming DTC enabling conditions UNKNOWN Unable to perform DTC judgment Number of DTCs which do not fulfill DTC preconditions has reached ECU memory limit HINT: If the judgment result shows NORMAL, the system is normal. If the judgment result shows ABNORMAL, the system has a malfunction. If the judgment result shows INCOMPLETE or UNKNOWN, idle the engine for 5 minutes and check the DTC judgment result again.
  12. If no pending DTC is output, perform a universal trip and check for permanent DTCs. Refer to «DTC CHECK / CLEAR»(ref-524126-S41645429092013012800000) . HINT: If a permanent DTC is output, the system is malfunctioning. If no permanent DTC is output, the system is normal.
  1. CHECK HARNESS AND CONNECTOR (AIR FUEL RATIO SENSOR - ECM) Disconnect the air fuel ratio sensor connector. Disconnect the ECM connector. Measure the resistance according to the value(s) in the table below. Standard Resistance Tester Connection Condition Specified Condition C20-1 (HA1A) - C31-17 (HA1A) Always Below 1 ohms C20-3 (A1A+) - C30-1 (A1A+) Always Below 1 ohms C20-4 (A1A-) - C30-2 (A1A-) Always Below 1 ohms C19-1 (HA2A) - C31-19 (HA2A) Always Below 1 ohms C19-3 (A2A+) - C30-7 (A2A+) Always Below 1 ohms C19-4 (A2A-) - C30-8 (A2A-) Always Below 1 ohms C20-1 (HA1A) or C31-17 (HA1A) - Body ground Always 10 kohms or higher C20-3 (A1A+) or C30-1 (A1A+) - Body ground Always 10 kohms or higher C20-4 (A1A-) or C30-2 (A1A-) - Body ground Always 10 kohms or higher C19-1 (HA2A) or C31-19 (HA2A) - Body ground Always 10 kohms or higher C19-3 (A2A+) or C30-7 (A2A+) - Body ground Always 10 kohms or higher C19-4 (A2A-) or C30-8 (A2A-) - Body ground Always 10 kohms or higher NG --> REPAIR OR REPLACE HARNESS OR CONNECTOR OK: Go to next step
  2. REPLACE AIR FUEL RATIO SENSOR Replace the air fuel ratio sensor. Refer to «REMOVAL»(ref-524262-S00247626492013012800000) . NEXT: Go to next step
  3. CHECK WHETHER DTC OUTPUT RECURS Connect the Techstream to the DLC3. Turn the engine switch on (IG). Turn the Techstream on. Clear DTCs. Refer to «DTC CHECK / CLEAR»(ref-524126-S41645429092013012800000) . Start the engine. Allow the engine to idle for 5 minutes or more. Enter the following menus: Powertrain / Engine and ECT / Trouble Codes / Pending. Read the pending DTCs. RESULT Result Proceed to No DTC is output A P2237, P2238, P2239, P2240, P2241, P2242, P2252, P2253, P2255 or P2256 is output B B --> See step 4 A --> END
  4. REPLACE ECM. Refer to «REMOVAL»(ref-524262-S01887464392013012800000)
Required Sensors/ComponentsPurge VSV and canister pump module
Frequency of OperationOnce per driving cycle
DurationWithin 3 minutes (varies with amount of fuel in tank)
MIL Operation2 driving cycles
Sequence of OperationNone
Monitor runs whenever following DTCs not presentP0452, P0453 (EVAP system)
EVAP key-off monitor runs when all of following conditions met
Atmospheric pressure70 to 111 kPa-a (525 to 833 mmHg-a)
Battery voltage10.5 V or higher
Vehicle speedLess than 4 km/h (2.5 mph)
Engine switchOff
Time after key off5, 7 or 9.5 hours
Purge VSVNot operated by scan tool
Vent valveNot operated by scan tool
Leak detection pumpNot operated by scan tool
Both of following conditions met before key offConditions 1 and 2
1. Duration that vehicle driven5 minutes or more
2. EVAP purge operationPerformed
Engine coolant temperature4.4 to 35°C (40 to 95°F)
Intake air temperature4.4 to 35°C (40 to 95°F)
EVAP pressure change after EVAP canister vent valve ONLess than 0.3 kPa-g (2.25 mmHg-g)

Refer to Checking Monitor Status. Refer to CHECKING MONITOR STATUS .

Note. The Evaporative System Check (Automatic Mode) consists of 5 steps performed automatically by Techstream. It takes a maximum of the approximately 23 minutes. Do not perform the Evaporative System Check when the fuel tank is more than 90% full because the cut-off valve may be closed, making the fuel tank leak check unavailable. Do not run the engine during this operation. When the temperature of the fuel is 35°C (95°F) or higher, a large amount of vapor forms and any check results become inaccurate. When performing the Evaporative System Check, keep the fuel temperature below 35°C (95°F).

  1. Connect the Techstream to the DLC3.
  2. Turn the engine switch on (IG) and turn the Techstream on.
  3. Clear DTCs (even if no DTCs are stored, perform the clear DTC operation).
  4. Turn the engine switch off and wait for at least 30 seconds.
  5. Turn the engine switch on (IG) and turn the Techstream on.
  6. Enter the following menus: Powertrain / Engine and ECT / Utility / Evaporative System Check / Automatic Mode.
  7. After "Evaporative System Check" is completed, check All Readiness by entering the following menus: Powertrain / Engine and ECT / Utility / All Readiness.
  8. Input the DTC: P2420.
  9. Check the DTC judgment result. Techstream Display Description NORMAL DTC judgment completed System normal ABNORMAL DTC judgment completed System abnormal INCOMPLETE DTC judgment not completed Perform driving pattern after confirming DTC enabling conditions UNKNOWN Unable to perform DTC judgment Number of DTCs which do not fulfill DTC preconditions has reached ECU memory limit HINT: If the judgment result shows NORMAL, the system is normal. If the judgment result shows ABNORMAL, the system has a malfunction.
  10. If the judgment result is INCOMPLETE or UNKNOWN and no pending DTC is output, perform a universal trip and check for permanent DTCs. Refer to «DTC CHECK / CLEAR»(ref-524126-S41645429092013012800000) . HINT: If a permanent DTC is output, the system is malfunctioning. If no permanent DTC is output, the system is normal.
Related DTCsP2431: Air flow/Pressure sensor circuit rationality P2432: Air flow/Pressure sensor circuit range check (Low voltage) P2433: Air flow/Pressure sensor circuit range check (High voltage) P2436: Air flow/Pressure sensor circuit rationality P2437: Air flow/Pressure sensor circuit range check (Low voltage) P2438: Air flow/Pressure sensor circuit range check (High voltage)
Required Sensors/Components (Main)Pressure sensor
Required Sensors/Components (Related)
Frequency of OperationContinuous
DurationP2432, P2433, P2437, P2438: 0.5 seconds P2431, P2436: 5 seconds
MIL OperationP2432, P2433, P2437, P2438: Immediate P2431, P2436: 2 driving cycles
Sequence of OperationNone
Monitor runs whenever following DTCs not presentP2432, P2433, P2437, P2438 (AIR pressure sensor - Low/High)
StarterOFF
Battery voltage8 V or higher
Engine switchOn (IG)

P2431 AND P2436

Monitor runs whenever following DTCs not presentNone
StarterOFF
Battery voltage8 V or higher
Engine switchOn (IG)

P2432, P2433, P2437 AND P2438

Secondary air injection system pressureBelow 45.63 kPa (342 mmHg), or higher than 135 kPa (1013 mmHg)

P2431 AND P2436

Secondary air injection system pressure sensor voltageBelow 0.5 V

P2432 AND P2437

Secondary air injection system pressure sensor voltageHigher than 4.5 V

P2433 AND P2438

Secondary air injection system pressure sensor voltageBetween 0.5 V and 4.5 V

Note. This Air Injection Check only allows technicians to operate the secondary air injection system for a maximum of 5 seconds. Furthermore, the check can only be performed up to 4 times per trip. If the test is repeated, intervals of at least 30 seconds are required between checks. While secondary air injection system operation using the Techstream is prohibited, the Techstream display indicates the prohibition (WAIT or ERROR). If ERROR is displayed on the Techstream during the test, stop the engine for 10 minutes, and then try again. Performing Air Injection Check repeatedly may cause damage to the secondary air injection system. If it is necessary to repeat the check, leave an interval of several minutes between System Check operations to prevent the system from overheating. When performing the Air Injection Check operation after the battery cable has been reconnected, wait for 7 minutes with the engine switch turned on (IG) or the engine running. Turn the engine switch off when the Air Injection Check operation finishes.

  1. Start the engine and warm it up.
  2. Turn the engine switch off.
  3. Connect the Techstream to the DLC3.
  4. Turn the engine switch on (IG).
  5. Turn the Techstream on.
  6. Clear DTCs (even if no DTCs are stored, perform the clear DTC operation). Refer to «DTC CHECK / CLEAR»(ref-524126-S41645429092013012800000) .
  7. Turn the engine switch off and wait for at least 30 seconds.
  8. Turn the engine switch on (IG) and turn the Techstream on.
  9. Enter the following menus: Powertrain / Engine and ECT / Utility / Air injection check / Automatic Mode.
  10. Start the engine after the Techstream initialization is finished.
  11. Perform the System Check operation by pressing ENTER (Next).
  12. Perform the following to confirm the secondary air injection system pending codes: Press ENTER (Exit).
  13. Check for pending DTCs. OK No pending DTC is output.
  14. After "Air injection check" is completed, check for All Readiness by entering the following menus: Powertrain / Engine and ECT / Utility / All Readiness.
  15. Input the DTC: P2431, P2432, P2433, P2436, P2437 or P2438.
  16. Check the DTC judgment result. Techstream Display Description NORMAL DTC judgment completed System normal ABNORMAL DTC judgment completed System abnormal INCOMPLETE DTC judgment not completed Perform driving pattern after confirming DTC enabling conditions UNKNOWN Unable to perform DTC judgment Number of DTCs which do not fulfill DTC preconditions has reached ECU memory limit HINT: If the judgment result shows NORMAL, the system is normal. If the judgment result shows ABNORMAL, the system has a malfunction.
  17. If the judgment result is INCOMPLETE or UNKNOWN and no pending DTC is output, perform a universal trip and check for permanent DTCs. Refer to «DTC CHECK / CLEAR»(ref-524126-S41645429092013012800000) . HINT: If no permanent DTC is output, the system is normal. If a permanent DTC is output, the system is malfunctioning.
  18. Turn the engine switch off.

Scheme 130

Scheme 130: WIRING DIAGRAM
Related DTCsP2440: Air switching valve stuck open P2441: Air switching valve stuck closed P2442: Air switching valve stuck open P2443: Air switching valve stuck closed
Required Sensors/Components (Main)Pressure sensor
Required Sensors/Components (Related)
Frequency of OperationOnce per drive cycle
Duration2 seconds: Case 2 7 seconds: Others
MIL Operation1 driving cycle: Case 2 2 driving cycles: Others
Sequence of OperationNone
Monitor runs whenever following DTCs not presentP0010, P0020 (VVT oil control valve) P0011, P0021 (VVT system - Advance) P0012, P0022 (VVT system - Retard) P0013, P0023 (Exhaust VVT oil control valve) P0014, P0024 (Exhaust VVT system - Advance) P0015, P0025 (Exhaust VVT system - Retard) P0016, P0018 (VVT system - Misalignment) P0017, P0019 (Exhaust VVT system - Misalignment) P0031, P0032, P0051, P0052, P101D, P103D (Air fuel ratio sensor heater) P006A, P0107, P0108 (Manifold absolute pressure) P0102, P0103 (Mass air flow meter) P0112, P0113 (Intake air temperature sensor) P0115, P0117, P0118 (Engine coolant temperature sensor) P0120, P0121, P0122, P0123, P0220, P0222, P0223, P2135 (Throttle position sensor) P0125 (Insufficient coolant temperature for closed loop fuel control) P0171, P0172, P0174, P0175 (Fuel system) P0301 - P0308 (Misfire) P0327, P0328, P0332, P0333, P032C, P032D, P033C, P033D (Knock sensor) P0335 (Crankshaft position sensor) P0340, P0342, P0343, P0345, P0347, P0348 (VVT sensor) P0351 - P0358 (Igniter) P0365, P0367, P0368, P0390, P0392, P0393 (Exhaust VVT sensor) P0401 (EGR system) P0451, P0452, P0453 (EVAP system) P0500, P0722 (Vehicle speed sensor) P106B (Evap. emission control system pressure sensor - Air injection system pressure sensor correlation) P1340 (Camshaft position sensor) P1613 (Secondary air injection driver) P014C, P014D, P014E, P014F, P015A, P015B, P015C, P015D, P2195, P2196, P2197, P2198, P2237, P2238, P2239, P2240, P2241, P2242, P2252, P2253, P2255, P2256 (Front oxygen/Air fuel ratio sensor) P2431, P2432, P02433, P2436, P2437, P2438 (Secondary air injection system pressure sensor)
Battery voltage11 V or higher
Atmospheric pressure45 kPa (338 mmHg) or higher
EngineRunning
Pressure pattern check during secondary air injection ON*1Completed
Pressure pattern check during secondary air injection OFF*2Completed
Pressure change check: secondary air injection ON*3Completed
Pressure pulsation check: secondary air injection OFF*4Completed
Air injection control driver failure (open/short or out of range)Not detected
Secondary air injection system pressure sensor failure (open/short or out of range)Not detected

ALL

*1: Pressure pattern check during secondary air injection ON
Time after secondary air injection starts operation5 seconds or more
Air pumpON
Air switching valveOpen
Engine speedLess than 3750 rpm
Engine speed400 rpm or more
Intake air amountLess than 100 g/s/L
Time after engine start1 second or more
*2: Pressure pattern check during secondary air injection OFF
Time after secondary air injection starts operation10 seconds or more
Air pumpOFF
Air switching valveClosed
Engine speedLess than 3000 rpm
Secondary air injection monitor during secondary air injection ONCompleted
Time after engine start1 second or more
*3: Pressure change check: secondary air injection ON
Secondary air injectionOperating
Air pumpON
Air switching valve (bank 1)Open
Air switching valve (bank 2)Closed
Secondary air injection system pressure sensor failure (open/short or out of range)Not detected
Intake air amountLess than 15 g/s/L
*4: Pressure pulsation check: secondary air injection OFF
Pressure change check: secondary air injection ONCompleted
Pressure pulsation check: secondary air injection OFFNot completed
Air pumpON
Time after air switching valve (bank 1) closes0.3 seconds or more
Air switching valve (bank 2)Open
Engine speedLess than 3750 rpm
One of the following conditions is met(a), (b) or (c)
(a) Cumulative intake air amount100 g/s or more
(b) Difference between starting temperature and current temperature10°C (18°F) or more
(c) Starting coolant temperature45°C (113°F) or higher
Air pumpOFF
Air switching valveClosed
Engine speed5000 rpm or less
Secondary air injection system pressure sensor failure (open/short or out of range)Not detected
Time after engine started1 second or more
Time after secondary air injection starts operation10 seconds or more
Air switching valve stuck open (DTC P2440, P2442)Not stored
Secondary air injection system pressure sensor stuck off (DTC P2445)Not in operation
Engine load20% or more

P2440, P2442 AIR SWITCHING VALVE IS STUCK OPEN (CASE 2)

One of the following conditions is met(a), (b) or (c)
(a) Condition 2 (secondary air injection ON) and Condition 2 (secondary air injection OFF)Met
(b) Condition 1 (secondary air injection ON), Condition 1 (secondary air injection OFF), no pressure change detected when secondary air injection ON and pressure pulsation detected when secondary air injection OFFMet
(c) Condition 1 (secondary air injection ON), Condition 2 (secondary air injection OFF), no pressure change detected when secondary air injection ON and pressure pulsation detected when secondary air injection OFFMet

P2440 AIR SWITCHING VALVE IS STUCK OPEN (CASE 1)

One of the following conditions is met(a), (b) or (c)
(a) Condition 2 (secondary air injection ON) and Condition 2 (secondary air injection OFF)Met
(b) Condition 1 (secondary air injection ON) and Condition 1 (secondary air injection OFF)Met
(c) Condition 1 (secondary air injection ON) and Condition 2 (secondary air injection OFF)Met

P2442 AIR SWITCHING VALVE IS STUCK OPEN (CASE 1)

Cumulative pressure pulsation100 kPa or higher

P2440, P2442 AIR SWITCHING VALVE IS STUCK OPEN (CASE 2)

One of the following conditions is met(a), (b), (c) or (d)
(a) Condition 3 (secondary air injection ON)Met
(b) Condition 1 (secondary air injection ON), Condition 3 (secondary air injection OFF), no pressure change detected when secondary air injection ON and pressure pulsation detected when secondary air injection OFFMet
(c) Condition 1 (secondary air injection ON), Condition 4 (secondary air injection OFF), no pressure change detected when secondary air injection ON and pressure pulsation detected when secondary air injection OFFMet
(d) Condition 4 (secondary air injection ON)Met

P2441 AIR SWITCHING VALVE IS STUCK CLOSED

One of the following conditions is met(a), (b) or (c)
(a) Condition 3 (secondary air injection ON)Met
(b) Condition 1 (secondary air injection ON), pressure change detected when secondary air injection ON and no pressure pulsation detected when secondary air injection OFFMet
(c) Condition 4 (secondary air injection ON)Met

P2443 AIR SWITCHING VALVE IS STUCK CLOSED

Both conditions are met during secondary air injection ON
Cumulative pressure pulsation12 kPa or higher
Secondary air injection pressure1 kPa or higher

SECONDARY AIR INJECTION ON (CONDITION 1)

Both conditions are met during secondary air injection ON
Cumulative pressure pulsation12 kPa or higher
Secondary air injection pressureBelow 1 kPa

SECONDARY AIR INJECTION ON (CONDITION 2)

Both conditions are met during secondary air injection ON
Cumulative pressure pulsationBelow 12 kPa
Secondary air injection pressure1 kPa or higher

SECONDARY AIR INJECTION ON (CONDITION 3)

Both conditions are met during secondary air injection ON
Cumulative pressure pulsationBelow 12 kPa
Secondary air injection pressureBelow 1 kPa

SECONDARY AIR INJECTION ON (CONDITION 4)

Both conditions are met during secondary air injection OFF
Cumulative pressure pulsation20 kPa or higher
Secondary air injection pressure2.5 kPa or higher

SECONDARY AIR INJECTION OFF (CONDITION 1)

Both conditions are met during secondary air injection OFF
Cumulative pressure pulsation20 kPa or higher
Secondary air injection pressureBelow 2.5 kPa

SECONDARY AIR INJECTION OFF (CONDITION 2)

Both conditions are met during secondary air injection OFF
Cumulative pressure pulsationBelow 20 kPa
Secondary air injection pressure2.5 kPa or higher

SECONDARY AIR INJECTION OFF (CONDITION 3)

Both conditions are met during secondary air injection OFF
Cumulative pressure pulsationBelow 20 kPa
Secondary air injection pressureBelow 2.5 kPa

SECONDARY AIR INJECTION OFF (CONDITION 4)

HINT

Refer to "Data List / Active Test" [Air Pump Pressure (Absolute), Air Pump2 Pressure (Absolute) and Air Pump Pulsation Pressure]. Refer to DATA LIST / ACTIVE TEST .

Refer to Checking Monitor Status. Refer to CHECKING MONITOR STATUS .

Note. This Air Injection Check only allows technicians to operate the secondary air injection system for a maximum of 5 seconds. Furthermore, the check can only be performed up to 4 times per trip. If the test is repeated, intervals of at least 30 seconds are required between checks. While secondary air injection system operation using the Techstream is prohibited, the Techstream display indicates the prohibition (WAIT or ERROR). If ERROR is displayed on the Techstream during the test, stop the engine for 10 minutes, and then try again. Performing Air Injection Check repeatedly may cause damage to the secondary air injection system. If it is necessary to repeat the check, leave an interval of several minutes between System Check operations to prevent the system from overheating. When performing the Air Injection Check operation after the battery cable has been reconnected, wait for 7 minutes with the engine switch turned on (IG) or the engine running. Turn the engine switch off when the Air Injection Check operation finishes.

  1. Start the engine and warm it up.
  2. Turn the engine switch off.
  3. Connect the Techstream to the DLC3.
  4. Turn the engine switch on (IG).
  5. Turn the Techstream on.
  6. Clear DTCs (even if no DTCs are stored, perform the clear DTC operation). Refer to «DTC CHECK / CLEAR»(ref-524126-S41645429092013012800000) .
  7. Turn the engine switch off and wait for at least 30 seconds.
  8. Turn the engine switch on (IG) and turn the Techstream on.
  9. Enter the following menus: Powertrain / Engine and ECT / Utility / Air injection check / Automatic Mode.
  10. Start the engine after the Techstream initialization is finished.
  11. Perform the System Check operation by pressing ENTER (Next).
  12. Perform the following to confirm the secondary air injection system pending codes: Press ENTER (Exit).
  13. Check for pending DTCs. OK No pending DTC is output.
  14. After "Air injection check" is completed, check for All Readiness by entering the following menus: Powertrain / Engine and ECT / Utility / All Readiness.
  15. Input the DTC: P2440, P2441, P2442 or P2443.
  16. Check the DTC judgment result. Techstream Display Description NORMAL DTC judgment completed System normal ABNORMAL DTC judgment completed System abnormal INCOMPLETE DTC judgment not completed Perform driving pattern after confirming DTC enabling conditions UNKNOWN Unable to perform DTC judgment Number of DTCs which do not fulfill DTC preconditions has reached ECU memory limit HINT: If the judgment result shows NORMAL, the system is normal. If the judgment result shows ABNORMAL, the system has a malfunction.
  17. If the judgment result is INCOMPLETE or UNKNOWN and no pending DTC is output, perform a universal trip and check for permanent DTCs. Refer to «DTC CHECK / CLEAR»(ref-524126-S41645429092013012800000) . HINT: If no permanent DTC is output, the system is normal. If a permanent DTC is output, the system is malfunctioning.
  18. Turn the engine switch off.
Related DTCsP2444: Air pump stuck ON P2445: Air pump stuck OFF P2447: Air pump stuck OFF
Required Sensors/Components (Main)Pressure sensor
Required Sensors/Components (Related)
Frequency of OperationOnce per drive cycle
Duration7 seconds
MIL Operation2 driving cycles
Sequence of OperationNone
Monitor runs whenever following DTCs not presentP0010, P0020 (VVT oil control valve) P0011, P0021 (VVT system - Advance) P0012, P0022 (VVT system - Retard) P0013, P0023 (Exhaust VVT oil control valve) P0014, P0024 (Exhaust VVT system - Advance) P0015, P0025 (Exhaust VVT system - Retard) P0016, P0018 (VVT system - Misalignment) P0017, P0019 (Exhaust VVT system - Misalignment) P0031, P0032, P0051, P0052, P101D, P103D (Air fuel ratio sensor heater) P006A, P0107, P0108 (Manifold absolute pressure) P0102, P0103 (Mass air flow meter) P0112, P0113 (Intake air temperature sensor) P0115, P0117, P0118 (Engine coolant temperature sensor) P0120, P0121, P0122, P0123, P0220, P0222, P0223, P2135 (Throttle position sensor) P0125 (Insufficient coolant temperature for closed loop fuel control) P0171, P0172, P0174, P0175 (Fuel system) P0301 - P0308 (Misfire) P0327, P0328, P0332, P0333, P032C, P032D, P033C, P033D (Knock sensor) P0335 (Crankshaft position sensor) P0340, P0342, P0343, P0345, P0347, P0348 (VVT sensor) P0351 - P0358 (Igniter) P0365, P0367, P0368, P0390, P0392, P0393 (Exhaust VVT sensor) P0401 (EGR system) P0451, P0452, P0453 (EVAP system) P0500, P0722 (Vehicle speed sensor) P106B (Evap. emission control system pressure sensor - Air injection system pressure sensor correlation) P1340 (Camshaft position sensor) P1613 (Secondary air injection driver) P014C, P014D, P014E, P014F, P015A, P015B, P015C, P015D, P2195, P2196, P2197, P2198, P2237, P2238, P2239, P2240, P2241, P2242, P2252, P2253, P2255, P2256 (Front oxygen/Air fuel ratio sensor) P2431, P2432, P02433, P2436, P2437, P2438 (Secondary air injection system pressure sensor)
Battery voltage11 V or higher
Atmospheric pressure45 kPa (338 mmHg) or higher
EngineRunning
Pressure pattern check during secondary air injection ON*1Completed
Pressure pattern check during secondary air injection OFF*2Completed
Pressure change check: secondary air injection ON*3Completed
Pressure pulsation check: secondary air injection OFF*4Completed
Air injection control driver failure (open/short or out of range)Not detected
Secondary air injection pressure sensor failure (open/short or out of range)Not detected

ALL

*1: Pressure pattern check during secondary air injection ON
Time after secondary air injection starts operation5 seconds or more
Air pumpON
Air switching valveOpen
Engine speedLess than 3750 rpm
Engine speed400 rpm or more
Intake air amountLess than 100 g/s/L
Time after engine start1 second or more
*2: Pressure pattern check during secondary air injection OFF
Time after secondary air injection starts operation10 seconds or more
Air pumpOFF
Air switching valveClosed
Engine speedLess than 3000 rpm
Secondary air injection monitor during secondary air injection ONCompleted
Time after engine started1 second or more
*3: Pressure change check: secondary air injection ON
Secondary air injectionOperating
Air pumpON
Air switching valve (bank 1)Open
Air switching valve (bank 2)Closed
Secondary air injection pressure sensor failure (open/short or out of range)Not detected
Intake air amountLess than 15 g/s/L
*4: Pressure pulsation check: secondary air injection OFF
Pressure change check: secondary air injection ONCompleted
Pressure pulsation check: secondary air injection OFFNot completed
Air pumpON
Time after air switching valve (bank 1) closes0.3 seconds or more
Air switching valve (bank 2)Open
Engine speedLess than 3750 rpm
Battery voltage11 V or higher
Atmospheric pressure45 kPa (338 mmHg) or higher
EngineRunning
Secondary air injection flow pattern check condition during secondary air injection ON*5Completed
Air injection control driver failure (open/short or out of range)Not detected
Secondary air injection pressure sensor failure (open/short or out of range)Not detected

P2445, P2447 SECONDARY AIR INJECTION INSUFFICIENT

*5: Air flow pattern check during secondary air injection ON
Air switching valveOpen
Time after secondary air injection starts operation1 second or more
ECT at engine startLower than 5°C (41°F)
IAT at engine start15°C (14°F) or higher
Time that ECT is 25°C (77°F) or higher5 to 60 minutes
One of the following conditions is met(a) or (b)
(a) Cumulative intake air amount100 g/sec or less
(b) Difference between starting temperature and current temperature10°C (18°F) or less
AIR monitor during AIR: ONNot completed
Following conditions is met(a) and (b) and (c)
(a) Vehicle speed100 km/h or more
(b) Engine RPM3000 rpm or more
(c) Throttle position20 deg or more
AIR valveClose
AIR pressure sensor (open/short or out of range)Not detected
AIR pressure sensor open stuck (DTC P2445)Not detected
AIR injector driver failNot detected

P2445 AIR PRESSURE SENSOR STUCK

Either condition is met(a) or (b)
(a) Condition 1 (secondary air injection OFF)Met
(b) Condition 3 (secondary air injection OFF)Met

P2444 AIR PUMP IS STUCK ON

Either condition is met(a) or (b)
(a) Condition 2 (secondary air injection ON)Met
(b) Condition 4 (secondary air injection ON)Met

P2445, P2447 AIR PUMP IS STUCK OFF

Either condition is met(a) or (b)
(a) Air flow value at Bank 1 or Bank 2100 L/min. or less
(b) Air flow value at Bank 1 and Bank 2100 L/min. or less

P2445, P2447 SECONDARY AIR INJECTION INSUFFICIENT

AIR pressure changeBelow 5 kPa

P2445 AIR PRESSURE SENSOR STUCK

Both conditions are met during secondary air injection ON
Cumulative pressure pulsation12 kPa or higher
Secondary air injection pressure1 kPa or higher

SECONDARY AIR INJECTION ON (CONDITION 1)

Both conditions are met during secondary air injection ON
Cumulative pressure pulsation12 kPa or higher
Secondary air injection pressureBelow 1 kPa

SECONDARY AIR INJECTION ON (CONDITION 2)

Both conditions are met during secondary air injection ON
Cumulative pressure pulsationBelow 12 kPa
Secondary air injection pressure1 kPa or higher

SECONDARY AIR INJECTION ON (CONDITION 3)

Both conditions are met during secondary air injection ON
Cumulative pressure pulsationBelow 12 kPa
Secondary air injection pressureBelow 1 kPa

SECONDARY AIR INJECTION ON (CONDITION 4)

Both conditions are met during secondary air injection OFF
Cumulative pressure pulsation20 kPa or higher
Secondary air injection pressure2.5 kPa or higher

SECONDARY AIR INJECTION OFF (CONDITION 1)

Both conditions are met during secondary air injection OFF
Cumulative pressure pulsation20 kPa or higher
Secondary air injection pressureBelow 2.5 kPa

SECONDARY AIR INJECTION OFF (CONDITION 2)

Both conditions are met during secondary air injection OFF
Cumulative pressure pulsationBelow 20 kPa
Secondary air injection pressure2.5 kPa or higher

SECONDARY AIR INJECTION OFF (CONDITION 3)

Both conditions are met during secondary air injection OFF
Cumulative pressure pulsationBelow 20 kPa
Secondary air injection pressureBelow 2.5 kPa

SECONDARY AIR INJECTION OFF (CONDITION 4)

Refer to Checking Monitor Status. Refer to CHECKING MONITOR STATUS .

Note. This Air Injection Check only allows technicians to operate the secondary air injection system for a maximum of 5 seconds. Furthermore, the check can only be performed up to 4 times per trip. If the test is repeated, intervals of at least 30 seconds are required between checks. While secondary air injection system operation using the Techstream is prohibited, the Techstream display indicates the prohibition (WAIT or ERROR). If ERROR is displayed on the Techstream during the test, stop the engine for 10 minutes, and then try again. Performing Air Injection Check repeatedly may cause damage to the secondary air injection system. If it is necessary to repeat the check, leave an interval of several minutes between System Check operations to prevent the system from overheating. When performing the Air Injection Check operation after the battery cable has been reconnected, wait for 7 minutes with the engine switch turned on (IG) or the engine running. Turn the engine switch off when the Air Injection Check operation finishes.

  1. Start the engine and warm it up.
  2. Turn the engine switch off.
  3. Connect the Techstream to the DLC3.
  4. Turn the engine switch on (IG).
  5. Turn the Techstream on.
  6. Clear DTCs (even if no DTCs are stored, perform the clear DTC operation). Refer to «DTC CHECK / CLEAR»(ref-524126-S41645429092013012800000) .
  7. Turn the engine switch off and wait for at least 30 seconds.
  8. Turn the engine switch on (IG) and turn the Techstream on.
  9. Enter the following menus: Powertrain / Engine and ECT / Utility / Air injection check / Automatic Mode.
  10. Start the engine after the Techstream initialization is finished.
  11. Perform the System Check operation by pressing ENTER (Next).
  12. Perform the following to confirm the secondary air injection system pending codes: Press ENTER (Exit).
  13. Check for pending DTCs. OK No pending DTC is output.
  14. After "Air injection check" is completed, check for All Readiness by entering the following menus: Powertrain / Engine and ECT / Utility / All Readiness.
  15. Input the DTC: P2444, P2445 or P2447.
  16. Check the DTC judgment result. Techstream Display Description NORMAL DTC judgment completed System normal ABNORMAL DTC judgment completed System abnormal INCOMPLETE DTC judgment not completed Perform driving pattern after confirming DTC enabling conditions UNKNOWN Unable to perform DTC judgment Number of DTCs which do not fulfill DTC preconditions has reached ECU memory limit HINT: If the judgment result shows NORMAL, the system is normal. If the judgment result shows ABNORMAL, the system has a malfunction.
  17. If the judgment result is INCOMPLETE or UNKNOWN and no pending DTC is output, perform a universal trip and check for permanent DTCs. Refer to «DTC CHECK / CLEAR»(ref-524126-S41645429092013012800000) . HINT: If no permanent DTC is output, the system is normal. If a permanent DTC is output, the system is malfunctioning.
  18. Turn the engine switch off.
Required Sensors/ComponentsECM
Frequency of OperationOnce per driving cycle
Duration10 minutes: Timer malfunction Within 9.5 hours: Timer start-up malfunction
MIL Operation2 driving cycles
Sequence of OperationNone
Monitor runs whenever following DTC not presentNone
Engine switchOn (IG)
EngineRunning
Battery voltage8 V or higher
StarterOFF

TIMER MALFUNCTION

Monitor runs whenever following DTC not presentNone
Elapsed time from engine stopLess than 1800 seconds
Engine switchOn (IG)
Battery voltage8 V or higher
StarterOFF

TIMER START-UP MALFUNCTION (CASE 1)

Monitor runs whenever following DTC not presentNone
Elapsed time from engine stop2400 seconds or more
Engine switchOn (IG)
Battery voltage8 V or higher
StarterOFF

TIMER START-UP MALFUNCTION (CASE 2)

Soak timer measurement when ECM CPU clock counts 10 minutesLess than 7 minutes, or more than 13 minutes

TIMER MALFUNCTION

ECM has a record of being started by soak timerYes

TIMER START-UP MALFUNCTION (CASE 1)

ECM has a record of being started by soak timerNo

TIMER START-UP MALFUNCTION (CASE 2)

  1. Connect the Techstream to the DLC3.
  2. Turn the engine switch on (IG) and turn the Techstream on.
  3. Clear DTCs (even if no DTCs are stored, perform the clear DTC operation).
  4. Turn the engine switch off and wait for at least 30 seconds.
  5. Turn the engine switch on (IG) and turn the Techstream on.
  6. Start the engine.
  7. Idle the engine for 10 minutes or more.
  8. Enter the following menus: Powertrain / Engine and ECT / Trouble Codes.
  9. Read the pending DTCs. HINT: If a pending DTC is output, the system is malfunctioning. If a pending DTC is not output, perform the following procedure.
  10. Enter the following menus: Powertrain / Engine and ECT / Utility / All Readiness.
  11. Input the DTC: P2610.
  12. Check the DTC judgment result. Techstream Display Description NORMAL DTC judgment completed System normal ABNORMAL DTC judgment completed System abnormal INCOMPLETE DTC judgment not completed Perform driving pattern after confirming DTC enabling conditions UNKNOWN Unable to perform DTC judgment Number of DTCs which do not fulfill DTC preconditions has reached ECU memory limit HINT: If the judgment result shows NORMAL, the system is normal. If the judgment result shows ABNORMAL, the system has a malfunction.
  13. If the judgment result is INCOMPLETE or UNKNOWN and no pending DTC is output, perform a universal trip and check for permanent DTCs. Refer to «DTC CHECK / CLEAR»(ref-524126-S41645429092013012800000) . HINT: If a permanent DTC is output, the system is malfunctioning. If no permanent DTC is output, the system is normal.
  1. REPLACE ECM Replace the ECM. Refer to «REMOVAL»(ref-524262-S01887464392013012800000) . NEXT: Go to next step
  2. CHECK WHETHER DTC OUTPUT RECURS Connect the Techstream to the DLC3. Turn the engine switch on (IG). Turn the Techstream on. Clear DTCs. Refer to «DTC CHECK / CLEAR»(ref-524126-S41645429092013012800000) . Start the engine and wait for 10 minutes or more. Enter the following menus: Powertrain / Engine and ECT / Trouble Codes / Pending. If no pending DTC is output, the repair has been successfully completed. NEXT --> END
DTC No.Monitoring ItemSee
P043EReference orifice (built into canister pump module) cloggedRefer to DTC P043E: Evaporative Emission System Leak Detection Reference Orifice Low Flow; DTC P043F: Evaporative Emission System Reference Orifice High Flow; DTC P2401: Evaporative Emission Leak Detection Pump Stuck OFF; DTC P2402: Evaporative Emission Leak Detection Pump Stuck ON; DTC P2419: Evaporative Emission System Switching Valve Control Circuit Low
P043FReference orifice (built into canister pump module) high flow
P0441Purge VSV (Vacuum Switching Valve) stuck closed Purge VSV stuck open Purge flowRefer to DTC P0441: Evaporative Emission Control System Incorrect Purge Flow
P0451Canister pressure sensor (built into canister pump module) noise Canister pressure sensor (built into canister pump module) signal becomes fixed/flatRefer to DTC P0451: Evaporative Emission Control System Pressure Sensor Range / Performance; DTC P0452: Evaporative Emission Control System Pressure Sensor / Switch Low Input; DTC P0453: Evaporative Emission Control System Pressure Sensor / Switch High Input
P0452Canister pressure sensor (built into canister pump module) voltage low
P0453Canister pressure sensor (built into canister pump module) voltage high
P0455EVAP gross leakRefer to DTC P0455: Evaporative Emission Control System Leak Detected (Gross Leak); DTC P0456: Evaporative Emission Control System Leak Detected (Very Small Leak)
P0456EVAP small leak
P2401Leak detection pump (built into canister pump module) stuck OFFRefer to DTC P043E: Evaporative Emission System Leak Detection Reference Orifice Low Flow; DTC P043F: Evaporative Emission System Reference Orifice High Flow; DTC P2401: Evaporative Emission Leak Detection Pump Stuck OFF; DTC P2402: Evaporative Emission Leak Detection Pump Stuck ON; DTC P2419: Evaporative Emission System Switching Valve Control Circuit Low
P2402Leak detection pump (built into canister pump module) stuck ON
P2419Vent valve (built into canister pump module) stuck closedRefer to DTC P043E: Evaporative Emission System Leak Detection Reference Orifice Low Flow; DTC P043F: Evaporative Emission System Reference Orifice High Flow; DTC P2401: Evaporative Emission Leak Detection Pump Stuck OFF; DTC P2402: Evaporative Emission Leak Detection Pump Stuck ON; DTC P2419: Evaporative Emission System Switching Valve Control Circuit Low
P2420Vent valve (built into canister pump module) stuck open (vent)Refer to DTC P2420: Evaporative Emission System Switching Valve Control Circuit High
P2610Soak timer (built into ECM)Refer to DTC P2610: ECM / PCM Internal Engine Off Timer Performance

If any EVAP system DTCs are stored, the malfunctioning area can be determined using the table below.

Scheme 131

Scheme 131

Note. If the reference pressure difference between the first and second checks is more than the specification, all the DTCs relating to the reference pressure (P043E, P043F, P2401, P2402 and P2419) are stored.

Scheme 132

Scheme 132: DESCRIPTION
*1Purge VSV*2EVAP Hose (to Intake Manifold)
*3EVAP Hose (from Canister)*4Purge Line
*5Fuel Tank*6Canister
*7Canister Pump Module - Canister Pressure Sensor - Leak Detection Pump - Vent Valve*8Bleeding Pipe
*9Air Filter*10Fuel Tank Cap Assembly
*11Air Inlet Port
*aLocation of EVAP (Evaporative Emission) System

TEXT IN ILLUSTRATION

Scheme 133

Scheme 133
*1Canister Pump Module*2Intake Manifold
*3Purge VSV*4Throttle Valve
*5Canister*6Cut-off Valve
*7Fuel Tank*8Air Cleaner
*9ECM*10Canister Filter
*11Soak Timer*12Roll-over Valve
*13Fuel Tank Cap Assembly
*aEVAP System Circuit

TEXT IN ILLUSTRATION

Note. In this vehicle's EVAP system, turning ON the vent valve does not seal off the EVAP system. To check for leaks in the EVAP system, disconnect the air inlet vent hose and apply pressure from the side of the canister exposed to the atmosphere.

While the engine is running, if a predetermined condition (closed-loop, etc.) is met, the purge VSV is opened by the ECM and stored fuel vapors in the canister are purged into the intake manifold. The ECM changes the duty cycle ratio of the purge VSV to control purge flow volume.

The purge flow volume is also determined by the intake manifold pressure. Air at atmospheric pressure is allowed into the canister through the vent valve to ensure that the purge flow is maintained when negative pressure (vacuum) is applied to the canister.

The following two monitors run to confirm appropriate EVAP system operation.

Scheme 134

Scheme 134

Scheme 135

Scheme 135

Scheme 136

Scheme 136

Scheme 137

Scheme 137
  1. Key-off monitor This monitor checks for EVAP (Evaporative Emission) system leaks and canister pump module malfunctions. The monitor starts 5 hours* after the engine switch is turned off. At least 5 hours are required for the fuel to cool down which stabilizes the EVAP pressure, thus making the EVAP system monitor more accurate. The leak detection pump creates negative pressure (vacuum) in the EVAP system and the pressure is measured. Finally, the ECM monitors for leaks from the EVAP system, and malfunctions in both the canister pump module and purge VSV based on the EVAP pressure. HINT: *: If the engine coolant temperature is not below 35°C (95°F) 5 hours after the engine switch is turned off, the monitor check starts 2 hours later. If it is still not below 35°C (95°F) 7 hours after the engine switch is turned off, the monitor check starts 2.5 hours later.
  2. Purge flow monitor The purge flow monitor consists of 2 monitors. The 1st monitor is conducted every time and the 2nd monitor is activated if necessary. The 1st monitor While the engine is running and the purge VSV (Vacuum Switching Valve) is ON (open), the ECM monitors the purge flow by measuring the EVAP pressure change. If negative pressure is not created, the ECM begins the 2nd monitor. The 2nd monitor The vent valve is turned ON (closed) and the EVAP pressure is measured. If the variation in the pressure is less than 0.15 kPa-g (1.12 mmHg-g), the ECM interprets this as the purge VSV being stuck closed, illuminates the MIL and stores DTC P0441 (2 trip detection logic). Atmospheric pressure check: In order to ensure reliable malfunction detection, the variation between the atmospheric pressure before and after conduction of the purge flow monitor is measured by the ECM. TEXT IN ILLUSTRATION *1 Canister *2 to Intake Manifold *3 ECM *4 Soak Timer *5 Purge VSV (On) *6 Fuel Tank Cap Assembly *7 Canister Filter *8 Fuel Tank *9 Leak Detection Pump (Off) *10 Canister Pressure Sensor *11 Reference Orifice (0.02 Inches) *12 Vent Valve (Off) *13 Canister Pump Module - - *a EVAP Purge Flow - - Component Operation Canister Contains activated charcoal to absorb EVAP (Evaporative Emissions) generated in fuel tank. Cut-off valve Located in fuel tank. Valve floats and closes when fuel tank 100% full. Purge VSV (Vacuum Switching Valve) Opens or closes line between canister and intake manifold. ECM uses purge VSV to control EVAP purge flow. In order to discharge EVAP absorbed by canister to intake manifold, ECM opens purge VSV. EVAP discharge volume to intake manifold controlled by purge VSV duty cycle ratio (current flow time) (Open: ON; Closed: OFF). Roll-over valve Located in fuel tank. Valve closed by its own weight when vehicle overturns to prevent fuel from spilling out. Soak timer Built into ECM. To ensure accurate EVAP monitor, measures 5 hours (+/-15 min) after engine switch turned off. This allows fuel to cool down, stabilizing EVAP pressure. When approximately 5 hours have elapsed, ECM activates see scheme 3 Canister pump module Consists of (a) to (d) below. Canister pump module cannot be disassembled. (a) Vent valve Vents and closes EVAP system. When ECM turns valve ON, EVAP system closed. When ECM turns valve OFF, EVAP system vented. Negative pressure (vacuum) created in EVAP system to check for EVAP leaks by closing purge VSV, turning on vent valve (closed) and operating leak detection pump see scheme 1 (b) Canister pressure sensor Indicates pressure as voltages. ECM supplies regulated 5 V to canister pressure sensor and uses feedback from sensor to monitor EVAP system pressure see scheme 2 (c) Leak detection pump Creates negative pressure (vacuum) in EVAP system for leak check. (d) Reference orifice Opening with 0.02 inch diameter. Vacuum produced through orifice by closing purge VSV, turning off vent valve and operating leak detection pump to monitor reference pressure. Reference pressure used to detect small leak of EVAP. TEXT IN ILLUSTRATION *1 Airflow *2 Leak Detection Pump: Off *3 Condition: Purge Flow *4 Condition: Leak Check *5 Vent Valve: Off (Vent) *6 to Canister Filter (Atmosphere) *7 Canister *8 Reference Orifice (0.02 Inches) *9 Canister Pressure Sensor *10 Leak Detection Pump: On *11 Vent Valve: On (Closed) - - *a Canister Pump Module see scheme 1

Scheme 138

Scheme 138: WIRING DIAGRAM

HINT

After a repair, check Monitor Status by performing the Key-off Monitor Confirmation and Purge Flow Monitor Confirmation described below.

  1. KEY-OFF MONITOR CONFIRMATION Preconditions The monitor will not run unless: The vehicle has been driven for 10 minutes or more (in a city area or on a freeway) The fuel tank is less than 90% full The elevation is less than 2438 m (8000 ft.) The engine coolant temperature is between 4.4°C and 35°C (40°F and 95°F) The intake air temperature is between 4.4°C and 35°C (40°F and 95°F) The vehicle remains stationary (the vehicle speed is 0 km/h [0 mph]) Monitor Conditions Allow the engine to idle for at least 5 minutes. Turn the engine switch off and wait for 6 hours (or 8 or 10.5 hours). HINT: Do not start the engine until checking Monitor Status. If the engine is started, the steps described above must be repeated. Monitor Status Connect the Techstream to the DLC3. Turn the engine switch on (IG) and turn the Techstream on. Enter the following menus: Powertrain / Engine and ECT / Monitor / Current Monitor / Evaporative System. Check Monitor Status displayed on the Techstream. HINT: If Incomplete is displayed, the monitor is not complete. Make sure that the preconditions have been met, and then perform the operations listed under Monitor Conditions again.
  2. PURGE FLOW MONITOR CONFIRMATION (P0441) HINT: Perform this monitor confirmation after the Key-off Monitor Confirmation shows Complete. Preconditions The monitor will not run unless: The vehicle has been driven for 10 minutes or more (in a city area or on a freeway) The engine coolant temperature is between 4.4 and 35°C (40 and 95°F) The intake air temperature is between 4.4 and 35°C (40 and 95°F) Monitor Conditions Release the pressure from the fuel tank by removing and reinstalling the fuel cap. Warm the engine up until the engine coolant temperature reaches a temperature higher than 75°C (167°F). Increase the engine speed to 3000 rpm once. Allow the engine to idle and turn the A/C on for 1 minute. Monitor Status Turn the engine switch off (if on (IG) or if the engine is running). Connect the Techstream to the DLC3. Turn the engine switch on (IG) and turn the Techstream on. Enter the following menus: Powertrain / Engine and ECT / Monitor / Current Monitor. Check Monitor Status displayed on the Techstream. HINT: If Incomplete is displayed, the monitor is not complete. Make sure that the preconditions have been met, and then perform the operations listed under Monitor Conditions again.

Refer to Checking Monitor Status. Refer to CHECKING MONITOR STATUS .

  1. INSPECT FUEL INJECTOR ASSEMBLY (POWER SOURCE) Disconnect the fuel injector connector. Turn the engine switch on (IG). Measure the voltage according to the value(s) in the table below. Standard Voltage Cylinder Tester Connection Switch Condition Specified Condition No. 1 E1-2 - Ground Engine switch on (IG) 11 to 14 V No. 2 n1-2 - Ground Engine switch on (IG) 11 to 14 V No. 3 E2-2 - Ground Engine switch on (IG) 11 to 14 V No. 4 n2-2 - Ground Engine switch on (IG) 11 to 14 V No. 5 E3-2 - Ground Engine switch on (IG) 11 to 14 V No. 6 n3-2 - Ground Engine switch on (IG) 11 to 14 V No. 7 E4-2 - Ground Engine switch on (IG) 11 to 14 V No. 8 n4-2 - Ground Engine switch on (IG) 11 to 14 V TEXT IN ILLUSTRATION *a Front view of wire harness connector (to Fuel Injector Assembly) NG --> See step 4 OK: Go to next step
  2. INSPECT FUEL INJECTOR ASSEMBLY Inspect the fuel injector assembly. Refer to «INSPECTION - Step 1»(ref-524269-S37380659192013012800000) . NG --> See step 5 OK: Go to next step
  3. CHECK HARNESS AND CONNECTOR (FUEL INJECTOR - ECM) Disconnect the fuel injector connector. Disconnect the ECM connector. Measure the resistance according to the value(s) in the table below. Standard Resistance Cylinder Tester Connection Condition Specified Condition No. 1 E1-1 - Body ground Always 10 kohms or higher E1-1 - C31-6 (#10) Always Below 1 ohms No. 2 n1-1 - Ground Always 10 kohms or higher n1-1 - C31-1 (#20) Always Below 1 ohms No. 3 E2-1 - Ground Always 10 kohms or higher E2-1 - C31-7 (#30) Always Below 1 ohms No. 4 n2-1 - Ground Always 10 kohms or higher n2-1 - C31-2 (#40) Always Below 1 ohms No. 5 E3-1 - Ground Always 10 kohms or higher E3-1 - C31-8 (#50) Always Below 1 ohms No. 6 n3-1 - Ground Always 10 kohms or higher n3-1 - C31-3 (#60) Always Below 1 ohms No. 7 E4-1 - Ground Always 10 kohms or higher E4-1 - C31-9 (#70) Always Below 1 ohms No. 8 n4-1 - Ground Always 10 kohms or higher n4-1 - C31-4 (#80) Always Below 1 ohms NG --> REPAIR OR REPLACE HARNESS OR CONNECTOR OK --> See step 7
  4. INSPECT NO. 1 INTEGRATION RELAY (IG2) Inspect the No. 1 integration relay (IG2). Refer to «ON-VEHICLE INSPECTION - Step 2»(ref-524262-S35068267992013012800000) . NG --> See step 6 OK --> REPAIR OR REPLACE HARNESS OR CONNECTOR (NO. 1 INTEGRATION RELAY - FUEL INJECTOR)
  5. REPLACE FUEL INJECTOR ASSEMBLY. Refer to «REMOVAL»(ref-524269-S42378634592013012800000)
  6. REPLACE NO. 1 INTEGRATION RELAY. Refer to «ON-VEHICLE INSPECTION - Step 2»(ref-524272-S42449560502013012800000)
  7. REPLACE ECM. Refer to «REMOVAL»(ref-524262-S01887464392013012800000)
  1. CHECK DTC OUTPUT Connect the Techstream to the DLC3. Turn the engine switch on (IG) and turn the Techstream on. Enter the following menus: System Select / Health Check. Check DTCs. RESULT Result Proceed to No DTC output A DTC output B B --> GO TO DTC CHART A: Go to next step
  2. READ VALUE USING TECHSTREAM (STOP LIGHT SWITCH AND ST1) Connect the Techstream to the DLC3. Turn the engine switch on (IG) and turn the Techstream on. Enter the following menus: Powertrain / Engine / Data List / Stop Light Switch and ST1. Check the Data List indication when the brake pedal is depressed and released. OK Techstream Display Condition Specified Condition Stop Light Switch Brake pedal released OFF Brake pedal depressed ON ST1 Brake pedal released OFF Brake pedal depressed ON NG --> See step 10 OK: Go to next step
  3. INSPECT BRAKE PEDAL Inspect and adjust the brake pedal. Refer to «ADJUSTMENT»(ref-524254-S42254035772013012800000) . HINT: If the stop light switch turns ON too late, the start of brake override system control may be delayed; if it turns ON too soon, brake override system control may begin too early, so conduct inspection of the brake pedal and stop light switch assembly. NG --> See step 9 OK: Go to next step
  4. READ VALUE USING TECHSTREAM (ACCELERATOR PEDAL POSITION SENSOR) Connect the Techstream to the DLC3. Turn the engine switch on (IG) and turn the Techstream on. Enter the following menus: Powertrain / Engine / Data List / Accel Sens. No. 1 Volt % and Accel Sens. No. 2 Volt %. Read the value displayed on the Techstream. OK Techstream Display Condition Specified Condition Accel Sens. No. 1 Volt % Accelerator Pedal Released --> Depressed --> Released Values smoothly change following accelerator pedal operation Accel Sens. No. 2 Volt % HINT: For numerical values of Accel Sens. No. 1 Volt % and Accel Sens. No. 2 Volt %, refer to the Data List. Refer to «DATA LIST / ACTIVE TEST»(ref-524126-S20424571482013012800000) . NG --> See step 8 OK: Go to next step
  5. READ VALUE USING TECHSTREAM (VEHICLE SPEED) Connect the Techstream to the DLC3. Turn the engine switch on (IG) and turn the Techstream on. Start the engine. Enter the following menus: Powertrain / Engine / Data List / Vehicle Speed. Read the value displayed on the Techstream. Standard Techstream Display Condition Specified Condition Vehicle Speed Vehicle stopped, engine running 0 km/h (0 mph) Vehicle running at constant speed between 16.1 to 64.4 km/h (10 to 40 mph) No large fluctuations when driving at a constant speed WARNING: When performing the confirmation driving pattern, obey all speed limits and traffic laws. HINT: Data can be captured relatively easily by using the snapshot function in the Data List. Confirm the data after performing the drive test. NG --> See step 7 OK: Go to next step
  6. READ VALUE USING TECHSTREAM (FR, FL, RR, RL WHEEL SPEED) Connect the Techstream to the DLC3. Turn the engine switch on (IG) and turn the Techstream on. Start the engine. Enter the following menus: Chassis / ABS/VSC/TRAC / Data List / FR Wheel Speed, FL Wheel Speed, RR Wheel Speed and RL Wheel Speed. Read the value displayed on the Techstream. Standard Techstream Display Condition Specified Condition FR Wheel Speed FL Wheel Speed RR Wheel Speed RL Wheel Speed Vehicle stopped, engine running 0 km/h (0 mph) Vehicle running at constant speed between 16.1 to 64.4 km/h (10 to 40 mph) No large fluctuations when driving at a constant speed WARNING: When performing the confirmation driving pattern, obey all speed limits and traffic laws. HINT: Data can be captured relatively easily by using the snapshot function in the Data List. Confirm the data after performing the drive test. NG --> INSPECT FRONT OR REAR SPEED SENSOR OK --> END
  7. GO TO METER / GAUGE SYSTEM (SPEED SIGNAL CIRCUIT). Refer to «Speed Signal Circuit»(ref-524274-S36888352762013012800000)
  8. REPLACE ACCELERATOR PEDAL SENSOR ASSEMBLY. Refer to «REMOVAL»(ref-524262-S17646998722013012800000)
  9. REPAIR OR REPLACE BRAKE PEDAL. Refer to «REMOVAL»(ref-524254-S23672278392013012800000)
  10. INSPECT STOP LIGHT SWITCH ASSEMBLY. Refer to «INSPECTION»(ref-524276-S05936812242013012800000)
  1. CHECK THAT MIL IS ILLUMINATED Perform troubleshooting in accordance with the table below. RESULT Result Proceed to MIL remains on A MIL does not illuminate B B --> See step 5 A: Go to next step
  2. CHECK WHETHER MIL TURNS OFF Connect the Techstream to the DLC3. Turn the engine switch on (IG). Turn the Techstream on. Enter the following menus: Powertrain / Engine and ECT / Trouble Codes. Check if any DTCs have been stored. Note down any DTCs. Clear DTCs. Refer to «DTC CHECK / CLEAR»(ref-524126-S41645429092013012800000) . Check if the MIL goes off. OK MIL goes off. NG --> See step 3 OK --> See step 8
  3. CHECK HARNESS AND CONNECTOR (CHECK FOR SHORT IN WIRE HARNESS) Disconnect the ECM connector. Turn the engine switch on (IG). Check that the MIL is not illuminated. OK MIL is not illuminated. NG --> See step 4 OK --> See step 9
  4. CHECK HARNESS AND CONNECTOR (COMBINATION METER - ECM) Disconnect the ECM connector. Disconnect the combination meter connector. Measure the resistance according to the value(s) in the table below. Standard Resistance Tester Connection Condition Specified Condition G44-13 (W) or G3-31 (CHK) - Body ground Always 10 kohms or higher NG --> REPAIR OR REPLACE HARNESS OR CONNECTOR OK --> See step 10
  5. CHECK THAT MIL IS ILLUMINATED Check if the MIL is illuminated when the engine switch is turned on (IG). OK MIL is illuminated. NG --> See step 6 OK --> END
  6. CHECK THAT ENGINE STARTS Turn the engine switch on (IG). Start the engine. RESULT Result Proceed to Engine starts A Engine does not start* B HINT: *: The Techstream cannot communicate with the ECM. B --> See step 12 A: Go to next step
  7. CHECK HARNESS AND CONNECTOR (COMBINATION METER - ECM) Disconnect the ECM connector. Disconnect the combination meter connector. Measure the resistance according to the value(s) in the table below. Standard Resistance Tester Connection Condition Specified Condition G44-13 (W) - G3-31 (CHK) Always Below 1 ohms NG --> REPAIR OR REPLACE HARNESS OR CONNECTOR OK --> See step 11
  8. REPAIR CIRCUITS INDICATED BY OUTPUT DTCS. Refer to «DIAGNOSTIC TROUBLE CODE CHART»(ref-524126-S26606347652013012800000)
  9. REPLACE ECM. Refer to «REMOVAL»(ref-524262-S01887464392013012800000)
  10. REPLACE COMBINATION METER ASSEMBLY. Refer to «REMOVAL»(ref-524277-S08139366202013012800000)
  11. REPLACE COMBINATION METER ASSEMBLY. Refer to «REMOVAL»(ref-524277-S08139366202013012800000)
  12. GO TO VC OUTPUT CIRCUIT. Refer to «VC Output Circuit»(ref-524264-S19706791772013012800000)