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Windshield / Windowglass (Service Information): Removal & Installation Lexus ES XV40 facelift

Windows 60 illustrations ~7599 words

REMOVAL

  1. REMOVE FRONT DOOR ARMREST BASE PANEL ASSEMBLY . Refer to «DISASSEMBLY - Step 2»(ref-396697-S04568025392011050900000)
  2. REMOVE POWER WINDOW REGULATOR MASTER SWITCH ASSEMBLY . Refer to «DISASSEMBLY - Step 3»(ref-396697-S04568025392011050900000)

Scheme 37

Scheme 37: INSPECTION
Scheme 37: INSPECTION
  1. INSPECT POWER WINDOW MASTER SWITCH Measure the resistance when the switch is operated according to the value(s) in the table below. Standard resistance Tester Connection Switch Condition Specified Condition 20 (U) - 12 (E) Manual UP Below 1 ohms 15 (D) - 12 (E) Manual DOWN Below 1 ohms

INSTALLATION

  1. INSTALL POWER WINDOW REGULATOR MASTER SWITCH ASSEMBLY . Refer to «REASSEMBLY - Step 39»(ref-396697-S16336094382011050900000)
  2. INSTALL FRONT DOOR ARMREST BASE PANEL ASSEMBLY . Refer to «REASSEMBLY - Step 42»(ref-396697-S16336094382011050900000)
  3. INITIALIZE POWER WINDOW CONTROL SYSTEM

Scheme 38

Scheme 38: ILLUSTRATION
Scheme 38: ILLUSTRATION
  1. REMOVE FRONT DOOR ARMREST BASE PANEL ASSEMBLY . Refer to «DISASSEMBLY - Step 2»(ref-396697-S04568025392011050900000)
  2. REMOVE POWER WINDOW REGULATOR SWITCH ASSEMBLY . Refer to «DISASSEMBLY - Step 4»(ref-396697-S04568025392011050900000)

Scheme 39

Scheme 39: INSPECTION
Scheme 39: INSPECTION
  1. INSPECT POWER WINDOW SWITCH Remove the power window switch. Measure the resistance when the switch is operated according to the value(s) in the table below. Standard resistance Tester Connection Switch Condition Specified Condition 2 (U) - 4 (A) - 5 (E) Auto UP Below 1 ohms 2 (U) - 5 (E) Manual UP Below 1 ohms 5 (E) - 10 (D) Manual DOWN Below 1 ohms 4 (A) - 10 (D) - 5 (E) Auto DOWN Below 1 ohms
  1. REMOVE POWER WINDOW REGULATOR SWITCH ASSEMBLY . Refer to «REASSEMBLY - Step 41»(ref-396697-S16336094382011050900000)
  2. INSTALL FRONT DOOR ARMREST BASE PANEL ASSEMBLY . Refer to «REASSEMBLY - Step 42»(ref-396697-S16336094382011050900000)
  3. INITIALIZE POWER WINDOW CONTROL SYSTEM

Scheme 40

Scheme 40: ILLUSTRATION
Scheme 40: ILLUSTRATION
  1. REMOVE REAR DOOR ARMREST BASE PANEL ASSEMBLY . Refer to «DISASSEMBLY - Step 2»(ref-396697-S12854720782011050900000)
  2. REMOVE REAR POWER WINDOW REGULATOR SWITCH ASSEMBLY . Refer to «DISASSEMBLY - Step 3»(ref-396697-S12854720782011050900000)

Scheme 41

Scheme 41: INSPECTION
Scheme 41: INSPECTION

Scheme 42

Scheme 42
Scheme 42
  1. INSPECT POWER WINDOW SWITCH (for Rear RH) Remove the power window switch. Measure the resistance when the switch is operated according to the value(s) in the table below. Standard resistance Tester Connection Switch Condition Specified Condition 2 (U) - 4 (A) - 5 (E) Auto UP Below 1 ohms 2 (U) - 5 (E) Manual UP Below 1 ohms 5 (E) - 10 (D) Manual DOWN Below 1 ohms 4 (A) - 10 (D) - 5 (E) Auto DOWN Below 1 ohms
  2. REMOVE POWER WINDOW SWITCH (for Rear LH) Remove the power window switch. Measure the resistance when the switch is operated according to the value(s) in the table below. Standard resistance Tester Connection Switch Condition Specified Condition 2 (U) - 4 (A) - 5 (E) Auto UP Below 1 ohms 2 (U) - 5 (E) Manual UP Below 1 ohms 5 (E) - 10 (D) Manual DOWN Below 1 ohms 4 (A) - 10 (D) - 5 (E) Auto DOWN Below 1 ohms
  1. INSTALL REAR POWER WINDOW REGULATOR SWITCH ASSEMBLY . Refer to «REASSEMBLY - Step 34»(ref-396697-S29169415672011050900000)
  2. INSTALL REAR DOOR ARMREST BASE PANEL ASSEMBLY . Refer to «REASSEMBLY - Step 35»(ref-396697-S29169415672011050900000)
  3. INITIALIZATION POWER WINDOW CONTROL SYSTEM

Scheme 43

Scheme 43: ILLUSTRATION
Scheme 43: ILLUSTRATION

Scheme 44

Scheme 44: ILLUSTRATION
Scheme 44: ILLUSTRATION
  1. REMOVE FRONT DOOR INSIDE HANDLE BEZEL PLUG . Refer to «DISASSEMBLY - Step 1»(ref-396697-S04568025392011050900000)
  2. REMOVE FRONT DOOR ARMREST BASE PANEL ASSEMBLY . Refer to «DISASSEMBLY - Step 2»(ref-396697-S04568025392011050900000)
  3. REMOVE COURTESY LIGHT ASSEMBLY . Refer to «DISASSEMBLY - Step 6»(ref-396697-S04568025392011050900000)
  4. REMOVE DOOR ARMREST COVER . Refer to «DISASSEMBLY - Step 7»(ref-396697-S04568025392011050900000)
  5. REMOVE FRONT DOOR TRIM BOARD SUB-ASSEMBLY . Refer to «DISASSEMBLY - Step 8»(ref-396697-S04568025392011050900000)
  6. REMOVE FRONT DOOR INNER GLASS WEATHERSTRIP . Refer to «DISASSEMBLY - Step 9»(ref-396697-S04568025392011050900000)
  7. REMOVE DOOR FRAME GARNISH . Refer to «DISASSEMBLY - Step 11»(ref-396697-S04568025392011050900000)
  8. REMOVE OUTER MIRROR PROTECTOR . Refer to «DISASSEMBLY - Step 12»(ref-396697-S04568025392011050900000)
  9. REMOVE FRONT NO. 1 SPEAKER ASSEMBLY . Refer to «REMOVAL - Step 7»(ref-396678-S14559895922011050900000)
  10. REMOVE FRONT NO. 1 DOOR TRIM BRACKET . Refer to «DISASSEMBLY - Step 15»(ref-396697-S04568025392011050900000)
  11. REMOVE FRONT DOOR SERVICE HOLE COVER . Refer to «DISASSEMBLY - Step 16»(ref-396697-S04568025392011050900000)
  12. REMOVE FRONT DOOR GLASS SUB-ASSEMBLY . Refer to «DISASSEMBLY - Step 17»(ref-396697-S04568025392011050900000)
  13. REMOVE FRONT DOOR WINDOW REGULATOR SUB-ASSEMBLY . Refer to «DISASSEMBLY - Step 18»(ref-396697-S04568025392011050900000)
  14. REMOVE FRONT POWER WINDOW REGULATOR MOTOR ASSEMBLY . Refer to «DISASSEMBLY - Step 19»(ref-396697-S04568025392011050900000)
  15. REMOVE REAR DOOR INSIDE HANDLE BEZEL PLUG . Refer to «DISASSEMBLY - Step 1»(ref-396697-S12854720782011050900000)
  16. REMOVE REAR DOOR ARMREST BASE PANEL ASSEMBLY . Refer to «DISASSEMBLY - Step 2»(ref-396697-S12854720782011050900000)
  17. REMOVE COURTESY LIGHT ASSEMBLY . Refer to «DISASSEMBLY - Step 4»(ref-396697-S12854720782011050900000)
  18. REMOVE REAR DOOR ARMREST COVER . Refer to «DISASSEMBLY - Step 5»(ref-396697-S12854720782011050900000)
  19. REMOVE REAR DOOR TRIM BOARD SUB-ASSEMBLY . Refer to «DISASSEMBLY - Step 6»(ref-396697-S12854720782011050900000)
  20. REMOVE REAR DOOR INNER GLASS WEATHERSTRIP . Refer to «DISASSEMBLY - Step 8»(ref-396697-S12854720782011050900000)
  21. REMOVE REAR DOOR FRAME GARNISH . Refer to «DISASSEMBLY - Step 9»(ref-396697-S12854720782011050900000)
  22. REMOVE REAR DOOR SERVICE HOLE COVER . Refer to «DISASSEMBLY - Step 12»(ref-396697-S12854720782011050900000)
  23. REMOVE REAR DOOR TRIM BRACKET . Refer to «DISASSEMBLY - Step 13»(ref-396697-S12854720782011050900000)
  24. REMOVE REAR DOOR GLASS RUN . Refer to «DISASSEMBLY - Step 17»(ref-396697-S12854720782011050900000)
  25. REMOVE REAR DOOR WINDOW DIVISION BAR SUB-ASSEMBLY . Refer to «DISASSEMBLY - Step 18»(ref-396697-S12854720782011050900000)
  26. REMOVE REAR DOOR QUARTER WINDOW GLASS . Refer to «DISASSEMBLY - Step 19»(ref-396697-S12854720782011050900000)
  27. REMOVE REAR DOOR GLASS SUB-ASSEMBLY . Refer to «DISASSEMBLY - Step 20»(ref-396697-S12854720782011050900000)
  28. REMOVE REAR DOOR WINDOW REGULATOR SUB-ASSEMBLY . Refer to «DISASSEMBLY - Step 21»(ref-396697-S12854720782011050900000)
  29. REMOVE REAR POWER WINDOW REGULATOR MOTOR ASSEMBLY . Refer to «DISASSEMBLY - Step 22»(ref-396697-S12854720782011050900000)

Scheme 45

Scheme 45: INSPECTION
Scheme 45: INSPECTION

Scheme 46

Scheme 46
Scheme 46
  1. INSPECT POWER WINDOW REGULATOR MOTOR FRONT RH Apply battery voltage to the motor connector according to the table below. NOTE: Do not apply battery voltage to any terminals except terminals 1, 2, 4, 7 and 10. Standard Switch Condition Measurement Condition Specified Condition Manual Operation Battery positive (+) --> Terminal 2 (B) Battery negative (-) --> Terminal 1 (E), 7 (DWN1) Motor gear rotates clockwise Battery positive (+) --> Terminal 2 (B) Battery negative (-) --> Terminal 1 (E), 10 (UP1) Motor gear rotates counterclockwise Auto Operation Battery positive (+) --> Terminal 2 (B) Battery negative (-) --> Terminal 1 (E), 4 (AUTO), 7 (DWN1) Motor gear rotates clockwise Battery positive (+) --> Terminal 2 (B) Battery negative (-) --> Terminal 1 (E), 4 (AUTO) 10 (UP1) Motor gear rotates counterclockwise
  2. INSPECT POWER WINDOW REGULATOR MOTOR FRONT LH Apply battery voltage to the motor connector according to the table below. NOTE: Do not apply battery voltage to any terminals except terminals 1, 2, 4, 7 and 10. Standard Switch Condition Measurement Condition Specified Condition Manual Operation Battery positive (+) --> Terminal 2 (B) Battery negative (-) --> Terminal 1 (E), 7 (DWN1) Motor gear rotates counterclockwise Battery positive (+) --> Terminal 2 (B) Battery negative (-) --> Terminal 1 (E), 10 (UP1) Motor gear rotates clockwise Auto Operation Battery positive (+) --> Terminal 2 (B) Battery negative (-) --> Terminal 1 (E), 4 (AUTO), 7 (DWN1) Motor gear rotates counterclockwise Battery positive (+) --> Terminal 2 (B) Battery negative (-) --> Terminal 1 (E), 4 (AUTO) 10 (UP1) Motor gear rotates clockwise
  3. INSPECT POWER WINDOW REGULATOR MOTOR REAR RH Apply battery voltage to the motor connector according to the table below. NOTE: Do not apply battery voltage to any terminals except terminals 1, 2, 4, 7 and 10. Standard Switch Condition Measurement Condition Specified Condition Manual Operation Battery positive (+) --> Terminal 2 (B) Battery negative (-) --> Terminal 1 (E), 7 (DWN1) Motor gear rotates clockwise Battery positive (+) --> Terminal 2 (B) Battery negative (-) --> Terminal 1 (E), 10 (UP1) Motor gear rotates counterclockwise Auto Operation Battery positive (+) --> Terminal 2 (B) Battery negative (-) --> Terminal 1 (E), 4 (AUTO), 7 (DWN1) Motor gear rotates clockwise Battery positive (+) --> Terminal 2 (B) Battery negative (-) --> Terminal 1 (E), 4 (AUTO) 10 (UP1) Motor gear rotates counterclockwise
  4. INSPECT POWER WINDOW REGULATOR MOTOR REAR LH Apply battery voltage to the motor connector according to the table below. NOTE: Do not apply battery voltage to any terminals except terminals 1, 2, 4, 7 and 10. Standard Switch Condition Measurement Condition Specified Condition Manual Operation Battery positive (+) --> Terminal 2 (B) Battery negative (-) --> Terminal 1 (E), 7 (DWN1) Motor gear rotates counterclockwise Battery positive (+) --> Terminal 2 (B) Battery negative (-) --> Terminal 1 (E), 10 (UP1) Motor gear rotates clockwise Auto Operation Battery positive (+) --> Terminal 2 (B) Battery negative (-) --> Terminal 1 (E), 4 (AUTO), 7 (DWN1) Motor gear rotates counterclockwise Battery positive (+) --> Terminal 2 (B) Battery negative (-) --> Terminal 1 (E), 4 (AUTO) 10 (UP1) Motor gear rotates clockwise
  1. INSTALL REAR POWER WINDOW REGULATOR MOTOR ASSEMBLY . Refer to «REASSEMBLY - Step 15»(ref-396697-S29169415672011050900000)
  2. INSTALL REAR DOOR WINDOW REGULATOR SUB-ASSEMBLY . Refer to «REASSEMBLY - Step 16»(ref-396697-S29169415672011050900000)
  3. INSTALL REAR DOOR GLASS RUN . Refer to «REASSEMBLY - Step 17»(ref-396697-S29169415672011050900000)
  4. INSTALL REAR DOOR GLASS SUB-ASSEMBLY . Refer to «REASSEMBLY - Step 18»(ref-396697-S29169415672011050900000)
  5. INSTALL REAR DOOR QUARTER WINDOW GLASS . Refer to «REASSEMBLY - Step 19»(ref-396697-S29169415672011050900000)
  6. INSTALL REAR DOOR WINDOW DIVISION BAR SUB-ASSEMBLY . Refer to «REASSEMBLY - Step 20»(ref-396697-S29169415672011050900000)
  7. INSTALL REAR DOOR TRIM BRACKET . Refer to «REASSEMBLY - Step 24»(ref-396697-S29169415672011050900000)
  8. INSTALL REAR DOOR SERVICE HOLE COVER . Refer to «REASSEMBLY - Step 25»(ref-396697-S29169415672011050900000)
  9. INSTALL REAR DOOR FRAME GARNISH . Refer to «REASSEMBLY - Step 28»(ref-396697-S29169415672011050900000)
  10. INSTALL REAR DOOR INNER GLASS WEATHERSTRIP . Refer to «REASSEMBLY - Step 29»(ref-396697-S29169415672011050900000)
  11. INSTALL REAR DOOR TRIM BOARD SUB-ASSEMBLY . Refer to «REASSEMBLY - Step 31»(ref-396697-S29169415672011050900000)
  12. INSTALL REAR DOOR ARMREST COVER . Refer to «REASSEMBLY - Step 32»(ref-396697-S29169415672011050900000)
  13. INSTALL COURTESY LIGHT ASSEMBLY . Refer to «REASSEMBLY - Step 33»(ref-396697-S29169415672011050900000)
  14. INSTALL REAR DOOR ARMREST BASE PANEL ASSEMBLY . Refer to «REASSEMBLY - Step 35»(ref-396697-S29169415672011050900000)
  15. INSTALL REAR DOOR INSIDE HANDLE BEZEL PLUG . Refer to «REASSEMBLY - Step 36»(ref-396697-S29169415672011050900000)
  16. INITIALIZATION POWER WINDOW CONTROL SYSTEM
  17. INSTALL FRONT POWER WINDOW REGULATOR MOTOR ASSEMBLY . Refer to «REASSEMBLY - Step 25»(ref-396697-S16336094382011050900000)
  18. INSTALL FRONT DOOR WINDOW REGULATOR SUB-ASSEMBLY . Refer to «REASSEMBLY - Step 26»(ref-396697-S16336094382011050900000)
  19. INSTALL FRONT DOOR GLASS SUB-ASSEMBLY . Refer to «REASSEMBLY - Step 27»(ref-396697-S16336094382011050900000)
  20. INSTALL FRONT DOOR SERVICE HOLE COVER . Refer to «REASSEMBLY - Step 28»(ref-396697-S16336094382011050900000)
  21. INSTALL FRONT NO. 1 DOOR TRIM BRACKET . Refer to «REASSEMBLY - Step 29»(ref-396697-S16336094382011050900000)
  22. INSTALL FRONT NO. 1 SPEAKER ASSEMBLY . Refer to «INSTALLATION - Step 1»(ref-396678-S12142032632011050900000)
  23. INSTALL OUTER MIRROR PROTECTOR . Refer to «REASSEMBLY - Step 32»(ref-396697-S16336094382011050900000)
  24. INSTALL DOOR FRAME GARNISH . Refer to «REASSEMBLY - Step 33»(ref-396697-S16336094382011050900000)
  25. INSTALL FRONT DOOR INNER GLASS WEATHERSTRIP . Refer to «REASSEMBLY - Step 34»(ref-396697-S16336094382011050900000)
  26. INSTALL FRONT DOOR TRIM BOARD SUB-ASSEMBLY . Refer to «REASSEMBLY - Step 36»(ref-396697-S16336094382011050900000)
  27. INSTALL DOOR ARMREST COVER . Refer to «REASSEMBLY - Step 37»(ref-396697-S16336094382011050900000)
  28. INSTALL COURTESY LIGHT ASSEMBLY . Refer to «REASSEMBLY - Step 38»(ref-396697-S16336094382011050900000)
  29. INSTALL FRONT DOOR ARMREST BASE PANEL ASSEMBLY . Refer to «REASSEMBLY - Step 42»(ref-396697-S16336094382011050900000)
  30. INSTALL FRONT DOOR INSIDE HANDLE BEZEL PLUG . Refer to «REASSEMBLY - Step 43»(ref-396697-S16336094382011050900000)
  31. INITIALIZE POWER WINDOW CONTROL SYSTEM

Scheme 47

Scheme 47: ILLUSTRATION
Scheme 47: ILLUSTRATION

Scheme 48

Scheme 48: ILLUSTRATION
Scheme 48: ILLUSTRATION

Scheme 49

Scheme 49: ILLUSTRATION
Scheme 49: ILLUSTRATION

Scheme 50

Scheme 50: ILLUSTRATION
Scheme 50: ILLUSTRATION

Scheme 51

Scheme 51: ILLUSTRATION
Scheme 51: ILLUSTRATION

Scheme 52

Scheme 52: REMOVAL
Scheme 52: REMOVAL

Scheme 53

Scheme 53
Scheme 53

Scheme 54

Scheme 54
Scheme 54

Scheme 55

Scheme 55
Scheme 55

Scheme 56

Scheme 56
Scheme 56

Scheme 57

Scheme 57
Scheme 57

Scheme 58

Scheme 58
Scheme 58

Scheme 59

Scheme 59
Scheme 59

Scheme 60

Scheme 60
Scheme 60

Scheme 61

Scheme 61
Scheme 61

Scheme 62

Scheme 62
Scheme 62
  1. REMOVE COOL AIR INTAKE DUCT SEAL . Refer to «REMOVAL - Step 1»(ref-396669-S39917498952011050900000)
  2. REMOVE HOOD HINGE COVER (for LH Side) . Refer to «REMOVAL - Step 2»(ref-396699-S25643819172011050900000)
  3. REMOVE HOOD HINGE COVER (for RH Side) . Refer to «REMOVAL - Step 3»(ref-396699-S25643819172011050900000)
  4. REMOVE ENGINE ROOM SIDE COVER LH . Refer to «REMOVAL - Step 4»(ref-396699-S25643819172011050900000)
  5. REMOVE ENGINE ROOM SIDE COVER RH . Refer to «REMOVAL - Step 5»(ref-396699-S25643819172011050900000)
  6. REMOVE FRONT WIPER ARM AND BLADE ASSEMBLY LH . Refer to «REMOVAL - Step 6»(ref-396699-S25643819172011050900000)
  7. REMOVE FRONT WIPER ARM AND BLADE ASSEMBLY RH . Refer to «REMOVAL - Step 7»(ref-396699-S25643819172011050900000)
  8. REMOVE COWL TOP VENTILATOR LOUVER SUB-ASSEMBLY NOTE: When removing the cowl top ventilator louver sub-assembly, hold the front fender to cowl side seals by hand to prevent them from coming off the windshield. The front fender to cowl side seals are attached to the windshield with double-sided tape. Once the front fender to cowl side seals come off, the adhesion of the tape is reduced. The double-sided tape is not available as a supply part. If the tape loses its adhesion, it is necessary to apply new high-heat resistant double-sided tape and install the front fender to cowl side seals to the windshield. Refer to «REMOVAL - Step 8»(ref-396699-S25643819172011050900000) .
  9. REMOVE SLIDING ROOF SIDE GARNISH LH (for Glass Roof) . Refer to «REMOVAL - Step 1»(ref-396758-S09569901912011050900000)
  10. REMOVE SLIDING ROOF SIDE GARNISH RH (for Glass Roof) . Refer to «REMOVAL - Step 2»(ref-396758-S09569901912011050900000)
  11. REMOVE NO. 1 SLIDING ROOF GLASS SUB-ASSEMBLY (for Glass Roof) . Refer to «REMOVAL - Step 3»(ref-396758-S09569901912011050900000)
  12. DISCONNECT CABLE FROM NEGATIVE BATTERY TERMINAL
  13. REMOVE INNER REAR VIEW MIRROR STAY HOLDER COVER . Refer to «REMOVAL - Step 1»(ref-396717-S14087385872011050900000)
  14. REMOVE INNER REAR VIEW MIRROR ASSEMBLY . Refer to «REMOVAL - Step 2»(ref-396717-S14087385872011050900000)
  15. REMOVE RAIN SENSOR COVER (w/ Rain Sensor) . Refer to «REMOVAL - Step 1»(ref-396699-S42600003082011050900000)
  16. REMOVE RAIN SENSOR (w/ Rain Sensor) . Refer to «REMOVAL - Step 2»(ref-396699-S42600003082011050900000)
  17. REMOVE RAIN SENSOR TAPE (w/ Rain Sensor) HINT: This step should be performed only when the rain sensor tape needs to be replaced. Refer to «REMOVAL - Step 3»(ref-396699-S42600003082011050900000) .
  18. REMOVE FRONT DOOR SCUFF PLATE LH . Refer to «REMOVAL - Step 21»(ref-396659-S30598672322011050900000)
  19. REMOVE FRONT DOOR OPENING TRIM COVER LH . Refer to «REMOVAL - Step 22»(ref-396659-S30598672322011050900000)
  20. REMOVE SIDE INSTRUMENT PANEL LH . Refer to «REMOVAL - Step 10»(ref-396657-S18768467902011050900000)
  21. REMOVE FRONT PILLAR GARNISH LH . Refer to «REMOVAL - Step 24»(ref-396659-S30598672322011050900000)
  22. REMOVE FRONT DOOR SCUFF PLATE RH . Refer to «REMOVAL - Step 30»(ref-396659-S30598672322011050900000)
  23. REMOVE FRONT DOOR OPENING TRIM COVER RH . Refer to «REMOVAL - Step 31»(ref-396659-S30598672322011050900000)
  24. REMOVE SIDE INSTRUMENT PANEL RH . Refer to «REMOVAL - Step 23»(ref-396657-S18768467902011050900000)
  25. REMOVE FRONT PILLAR GARNISH RH . Refer to «REMOVAL - Step 33»(ref-396659-S30598672322011050900000)
  26. REMOVE ROOF CONSOLE BOX ASSEMBLY . Refer to «REMOVAL - Step 57»(ref-396659-S30598672322011050900000)
  27. REMOVE VISOR BRACKET COVER . Refer to «REMOVAL - Step 58»(ref-396659-S30598672322011050900000)
  28. REMOVE VISOR ASSEMBLY LH . Refer to «REMOVAL - Step 59»(ref-396659-S30598672322011050900000)
  29. REMOVE VISOR ASSEMBLY RH . Refer to «REMOVAL - Step 60»(ref-396659-S30598672322011050900000)
  30. REMOVE VISOR HOLDER . Refer to «REMOVAL - Step 61»(ref-396659-S30598672322011050900000)
  31. REMOVE ASSIST GRIP SUB-ASSEMBLY . Refer to «REMOVAL - Step 66»(ref-396659-S30598672322011050900000)
  32. REMOVE ROOF HEADLINING ASSEMBLY (for Standard) It is not necessary to completely remove the roof headlining assembly. Slightly lower the front section of the roof headlining assembly so that the windshield glass can be removed. Refer to «REMOVAL - Step 67»(ref-396659-S30598672322011050900000) .
  33. REMOVE ROOF HEADLINING ASSEMBLY (for Glass Roof) It is not necessary to completely remove the roof headlining assembly. Slightly lower the front section of the roof headlining assembly so that the windshield glass can be removed. Refer to «REMOVAL - Step 68»(ref-396659-S30598672322011050900000) .
  34. REMOVE WINDSHIELD MOLDING OUTSIDE (for Standard) Using a knife, cut off the molding, as shown in the illustration. NOTE: Do not damage the vehicle body with the knife. If the vehicle body is damaged, repair the damaged portion by applying an anti-rust coating after removing the windshield glass. Remove the remaining molding from the windshield glass. HINT: When removing the molding, make a partial cut, then pull and remove it by hand.
  35. REMOVE WINDSHIELD MOLDING OUTSIDE UPPER (for Glass Roof) Using a knife, cut off the molding, as shown in the illustration. NOTE: Do not damage the vehicle body with the knife. If the vehicle body is damaged, repair the damaged portion by applying an anti-rust coating after removing the windshield glass. Remove the remaining molding from the windshield glass. HINT: When removing the molding, make a partial cut, then pull and remove it by hand.
  36. REMOVE WINDSHIELD MOLDING OUTSIDE LH (for Glass Roof) Using a knife, cut off the molding, as shown in the illustration. NOTE: Do not damage the vehicle body with the knife. If the vehicle body is damaged, repair the damaged portion by applying an anti-rust coating after removing the windshield glass. Remove the remaining molding from the windshield glass. HINT: When removing the molding, make a partial cut, then pull and remove it by hand.
  37. REMOVE WINDSHIELD MOLDING OUTSIDE RH (for Glass Roof) Using a knife, cut off the molding, as shown in the illustration. NOTE: Do not damage the vehicle body with the knife. If the vehicle body is damaged, repair the damaged portion by applying an anti-rust coating after removing the windshield glass. Remove the remaining molding from the windshield glass. HINT: When removing the molding, make a partial cut, then pull and remove it by hand.
  38. REMOVE WINDSHIELD GLASS ASSEMBLY NOTE: There are No. 1 and No. 2 stoppers on the windshield glass as shown in the illustration. Be careful not to damage the windshield glass when cutting off the adhesive. To prevent the windshield glass from dropping when performing this operation, be sure to hold the windshield glass using suction cups. HINT: Depending on vehicles, a 1-piece or 2-piece type stopper is used. Apply protective tape to the installation position of the windshield glass assembly on the vehicle body. HINT: Apply protective tape to the installation surface to prevent it from being scratched. Pass a piano wire between the vehicle body and glass from the interior. Tie both wire ends to wooden blocks or similar objects. Cut off the adhesive by pulling the piano wire around the windshield glass. NOTE: When separating the windshield glass, take care not to damage the paint or the interior and exterior ornaments. To prevent the safety pad from being scratched when removing the windshield glass, place a plastic sheet between the piano wire and safety pad. Place matchmarks on the windshield glass and vehicle body on the locations indicated in the illustration. HINT: Matchmarks do not need to be placed if the windshield glass is not going to be reused. Using a suction cup, remove the windshield glass assembly. NOTE: Be careful not to drop the windshield glass. Leave as much adhesive on the vehicle body as possible when removing the windshield glass.
  39. REMOVE WINDOW GLASS ADHESIVE DAM Using a scraper, remove the adhesive dam. NOTE: Be careful not to damage the windshield glass. Be sure to replace the adhesive dam with a new one.
  40. REMOVE NO. 2 WINDSHIELD GLASS STOPPER Using a scraper, remove the 2 No. 2 stoppers. NOTE: Be careful not to damage the windshield glass. Be sure to replace the No. 2 stoppers with new ones.
  41. REMOVE WINDSHIELD GLASS RETAINER Using a scraper, remove the 2 retainers. NOTE: Be careful not to damage the windshield glass. Be sure to replace the retainers with new ones.
  42. REMOVE NO. 1 WINDSHIELD GLASS STOPPER (for 2-piece Type) Remove the 2 No. 1 stoppers. NOTE: Be sure to replace the No. 1 stoppers with new ones.
  43. CLEAN WINDSHIELD GLASS Using a scraper, remove the adhesive tape and adhesive sticking to the windshield glass. NOTE: Be careful not to damage the windshield glass. Clean the outer circumference of the windshield glass with a non-residue solvent. NOTE: Do not touch the windshield glass surface after cleaning it. Even if using a new windshield glass, clean the windshield glass with a non-residue solvent.
  44. CLEAN VEHICLE BODY Clean and shape the contact surface of the vehicle body. Using a knife, cut away any rough adhesive on the contact surface of the vehicle body to ensure the appropriate surface shape. NOTE: Be careful not to damage the vehicle body. HINT: Leave as much adhesive on the vehicle body as possible. Clean the contact surface of the vehicle body with a piece of cloth saturated with cleaner. HINT: Even if all the adhesive has been removed, clean the vehicle body.

Scheme 63

Scheme 63: INSTALLATION
Scheme 63: INSTALLATION

Scheme 64

Scheme 64
Scheme 64

Scheme 65

Scheme 65
Scheme 65

Scheme 66

Scheme 66
Scheme 66

Scheme 67

Scheme 67
Scheme 67

Scheme 68

Scheme 68
Scheme 68

Scheme 69

Scheme 69
Scheme 69

Scheme 70

Scheme 70
Scheme 70

Scheme 71

Scheme 71
Scheme 71

Scheme 72

Scheme 72
Scheme 72

Scheme 73

Scheme 73
Scheme 73

Scheme 74

Scheme 74
Scheme 74
  1. INSTALL NO. 2 WINDSHIELD GLASS STOPPER Using a brush or sponge, coat the application area of the No. 2 stoppers with Primer G. NOTE: Do not apply too much primer. Allow the primer coating to dry for 3 minutes or more. Do not keep any of the opened Primer G for later use. HINT: If an area other than that specified is coated by accident, wipe off the primer with a clean piece of cloth before it dries. Install 2 new No. 2 stoppers onto the windshield glass, as shown in the illustration. HINT: Only 2-piece type No. 2 stoppers are supplied. Use the 2-piece type stoppers even if a 1-piece type was used. Standard dimension Area Dimension A 40 mm (1.574 in.) B 20.9 mm (0.822 in.) C 10.2 mm (0.401 in.) D 23.5 mm (0.925 in.) E 12.8 mm (0.503 in.) F 10.9 mm (0.429 in.) G 19.3 mm (0.759 in.) H 47.3 mm (1.862 in.) I 17.0 mm (0.669 in.) J 42.6 mm (1.677 in.) K 12.3 mm (0.484 in.)
  2. INSTALL WINDSHIELD GLASS RETAINER Using a brush or sponge, coat the application area of the retainers with Primer G. NOTE: Do not apply too much primer. Allow the primer coating to dry for 3 minutes or more. Do not keep any of the opened Primer G for later use. HINT: If an area other than that specified is coated by accident, wipe off the primer with a clean piece of cloth before it dries. Install 2 new retainers onto the windshield glass, as shown in the illustration.
  3. INSTALL NO. 1 WINDSHIELD GLASS STOPPER Install 2 new No. 1 stoppers to the vehicle body, as shown in the illustration. HINT: Only 2-piece type No. 1 stoppers are supplied. Use the 2-piece type stoppers even if a 1-piece type was used.
  4. INSTALL WINDSHIELD MOLDING OUTSIDE (for Standard) Using a brush or sponge, coat the application area of molding with Primer G. NOTE: Do not apply too much primer. Allow the primer coating to dry for 3 minutes or more. Do not keep any of the opened Primer G for later use. HINT: If an area other than that specified is coated by accident, wipe off the primer with a clean piece of cloth before it dries. Install a new molding onto the windshield glass, as shown in the illustration. Standard dimension Area Dimension A 6.4 mm (0.252 in.)
  5. INSTALL WINDSHIELD MOLDING OUTSIDE UPPER (for Glass Roof) Using a brush or sponge, coat the application area of molding with Primer G. NOTE: Do not apply too much primer. Allow the primer coating to dry for 3 minutes or more. Do not keep any of the opened Primer G for later use. HINT: If an area other than that specified is coated by accident, wipe off the primer with a clean piece of cloth before it dries. Install a new molding onto the windshield glass, as shown in the illustration. Standard dimension Area Dimension A 25.9 mm (1.019 in.)
  6. INSTALL WINDSHIELD MOLDING OUTSIDE LH (for Glass Roof) Using a brush or sponge, coat the application area of molding with Primer G. NOTE: Do not apply too much primer. Allow the primer coating to dry for 3 minutes or more. Do not keep any of the opened Primer G for later use. HINT: If an area other than that specified is coated by accident, wipe off the primer with a clean piece of cloth before it dries. Install a new molding onto the windshield glass, as shown in the illustration. Standard dimension Area Dimension A 6.4 mm (0.252 in.)
  7. INSTALL WINDSHIELD MOLDING OUTSIDE RH (for Glass Roof) HINT: Use the same procedures for the RH side and LH side.
  8. INSTALL WINDOW GLASS ADHESIVE DAM Using a brush or sponge, coat the application area of adhesive dam with Primer G. NOTE: Do not apply too much primer. Allow the primer coating to dry for 3 minutes or more. Do not keep any of the opened Primer G for later use. HINT: If an area other than that specified is coated by accident, wipe off the primer with a clean piece of cloth before it dries. Install a new adhesive dam onto the windshield glass, as shown in the illustration.
  9. INSTALL WINDSHIELD GLASS ASSEMBLY Position the windshield glass assembly. Using a suction cup, place the windshield glass assembly in the correct position. Check that the whole contact surface of the windshield glass rim is perfectly even. Align the matchmarks on the windshield glass and vehicle body. NOTE: Check that the windshield glass stoppers are attached to the vehicle body correctly. Remove the windshield glass assembly. Using a brush, coat the installation surface on the vehicle body with Primer M. NOTE: Do not coat the adhesive with Primer M. Do not apply too much primer. Allow the primer coating to dry for 3 minutes or more. Do not keep any of the opened Primer M for later use. HINT: If an area other than that specified is coated by accident, wipe off the primer with a clean piece of cloth before it dries. Standard dimension Area Dimension A 20.0 mm (0.787 in.) B 43.7 mm (1.720 in.) C 70.2 mm (2.763 in.) Using a brush or sponge, coat the application area of adhesive with Primer G. NOTE: Do not apply too much primer. Allow the primer coating to dry for 3 minutes or more. Do not keep any of the opened Primer G for later use. HINT: If an area other than that specified is coated by accident, wipe off the primer with a clean piece of cloth before it dries. Standard dimension Area Dimension a 8.7 mm (0.342 in.) b 12.0 mm (0.472 in.) c 28.6 mm (1.126 in.) d 12.0 mm (0.472 in.) e 8.7 mm (0.342 in.) f 12.0 mm (0.472 in.) g 12.0 mm (0.472 in.) h 6.4 mm (0.252 in.) Apply adhesive (Adhesive: TOYOTA genuine windshield glass adhesive or equivalent). Cut off the tip of the cartridge nozzle, as shown in the illustration. HINT: After cutting off the tip, use all adhesive within the time described in the table below. Usage time frame Temperature Tack-free Time 35°C (95°F) 15 minutes 20°C (68°F) 1 hour and 40 minutes 5°C (41°F) 8 hours Load the sealer gun with cartridge. Apply adhesive to the windshield glass, as shown in the illustration. Standard dimension Area Dimension a 8.7 mm (0.342 in.) b 28.6 mm (1.126 in.) c 8.7 mm (0.342 in.) d 6.4 mm (0.252 in.) e 12.0 mm (0.472 in.) f 8.0 mm (0.315 in.) Install the windshield glass assembly. Using a suction cup, position the windshield glass so that the matchmarks are aligned, and press it in gently along the rim. NOTE: Check that the windshield glass stoppers are attached to the vehicle body correctly. Check the clearance between the vehicle body and windshield glass. Lightly press the front surface of the windshield glass to ensure a close fit. HINT: Press the glass with force of 98 N (10 kgf, 22 lb) or more. If necessary, use a scraper to correct the level or position of adhesive that has been applied. HINT: Apply adhesive onto the windshield glass rim. Hold the windshield glass using protective tape until applied adhesive becomes hard. NOTE: Do not drive the vehicle for the time described in the table below. Minimum time Temperature Minimum time prior to driving vehicle 35°C (95°F) 1 hour and 30 minutes 20°C (68°F) 5 hours 5°C (41°F) 24 hours
  10. CHECK FOR LEAKS AND REPAIR After the adhesive has hardened, apply water from the outside of the vehicle. Check that no water leaks into the cabin. If water leaks into the cabin, allow the water to dry and add adhesive. Remove the protective tape.
  11. INSTALL ROOF HEADLINING ASSEMBLY (for Standard) Return the front section of the roof headlining assembly to the original position. Refer to «INSTALLATION - Step 5»(ref-396659-S30897002352011050900000) .
  12. INSTALL ROOF HEADLINING ASSEMBLY (for Glass Roof) Return the front section of the roof headlining assembly to the original position. Refer to «INSTALLATION - Step 6»(ref-396659-S30897002352011050900000) .
  13. INSTALL ASSIST GRIP SUB-ASSEMBLY . Refer to «INSTALLATION - Step 7»(ref-396659-S30897002352011050900000)
  14. INSTALL VISOR HOLDER . Refer to «INSTALLATION - Step 12»(ref-396659-S30897002352011050900000)
  15. INSTALL VISOR ASSEMBLY LH . Refer to «INSTALLATION - Step 13»(ref-396659-S30897002352011050900000)
  16. INSTALL VISOR ASSEMBLY RH . Refer to «INSTALLATION - Step 14»(ref-396659-S30897002352011050900000)
  17. INSTALL VISOR BRACKET COVER . Refer to «INSTALLATION - Step 15»(ref-396659-S30897002352011050900000)
  18. INSTALL ROOF CONSOLE BOX ASSEMBLY . Refer to «INSTALLATION - Step 16»(ref-396659-S30897002352011050900000)
  19. INSTALL FRONT PILLAR GARNISH LH . Refer to «INSTALLATION - Step 40»(ref-396659-S30897002352011050900000)
  20. INSTALL SIDE INSTRUMENT PANEL LH . Refer to «INSTALLATION - Step 46»(ref-396657-S32018792212011050900000)
  21. INSTALL FRONT DOOR OPENING TRIM COVER LH . Refer to «INSTALLATION - Step 42»(ref-396659-S30897002352011050900000)
  22. INSTALL FRONT DOOR SCUFF PLATE LH . Refer to «INSTALLATION - Step 43»(ref-396659-S30897002352011050900000)
  23. INSTALL FRONT PILLAR GARNISH RH . Refer to «INSTALLATION - Step 49»(ref-396659-S30897002352011050900000)
  24. INSTALL SIDE INSTRUMENT PANEL RH . Refer to «INSTALLATION - Step 32»(ref-396657-S32018792212011050900000)
  25. INSTALL FRONT DOOR OPENING TRIM COVER RH . Refer to «INSTALLATION - Step 51»(ref-396659-S30897002352011050900000)
  26. INSTALL FRONT DOOR SCUFF PLATE RH . Refer to «INSTALLATION - Step 52»(ref-396659-S30897002352011050900000)
  27. INSTALL RAIN SENSOR TAPE (w/ Rain Sensor) HINT: This step should be performed only when the rain sensor tape needs to be replaced. Refer to «INSTALLATION - Step 1»(ref-396699-S28187961912011050900000) .
  28. INSTALL RAIN SENSOR (w/ Rain Sensor) . Refer to «INSTALLATION - Step 2»(ref-396699-S28187961912011050900000)
  29. INSTALL RAIN SENSOR COVER (w/ Rain Sensor) . Refer to «INSTALLATION - Step 3»(ref-396699-S28187961912011050900000)
  30. INSTALL INNER REAR VIEW MIRROR ASSEMBLY . Refer to «INSTALLATION - Step 1»(ref-396717-S33089018102011050900000)
  31. INSTALL INNER REAR VIEW MIRROR STAY HOLDER COVER . Refer to «INSTALLATION - Step 2»(ref-396717-S33089018102011050900000)
  32. TEMPORARILY TIGHTEN NO. 1 SLIDING ROOF GLASS SUB-ASSEMBLY (for Glass Roof) . Refer to «INSTALLATION - Step 81»(ref-396758-S34347700352011050900000)
  33. CONNECT CABLE TO NEGATIVE BATTERY TERMINAL
  34. ADJUST NO. 1 SLIDING ROOF GLASS SUB-ASSEMBLY (for Glass Roof) . Refer to «INSTALLATION - Step 82»(ref-396758-S34347700352011050900000)
  35. INSTALL SLIDING ROOF SIDE GARNISH LH (for Glass Roof) . Refer to «INSTALLATION - Step 83»(ref-396758-S34347700352011050900000)
  36. INSTALL SLIDING ROOF SIDE GARNISH RH (for Glass Roof) . Refer to «INSTALLATION - Step 84»(ref-396758-S34347700352011050900000)
  37. CHECK FOR WATER LEAKS (for Glass Roof) . Refer to «INSTALLATION - Step 85»(ref-396758-S34347700352011050900000)
  38. INSTALL FRONT FENDER TO COWL SIDE SEAL RH HINT: In cases where double-sided tape cannot be reused. Refer to «INSTALLATION - Step 3»(ref-396699-S28032253072011050900000) .
  39. INSTALL FRONT FENDER TO COWL SIDE SEAL LH HINT: In cases where double-sided tape cannot be reused. Refer to «INSTALLATION - Step 4»(ref-396699-S28032253072011050900000) .
  40. INSTALL COWL TOP VENTILATOR LOUVER SUB-ASSEMBLY NOTE: When installing the cowl top ventilator louver sub-assembly, hold the front fender to cowl side seals by hand to prevent them from coming off the windshield. The front fender to cowl side seals are attached to the windshield with double-sided tape. Once the front fender to cowl side seals come off, the adhesion of the tape is reduced. The double-sided tape is not available as a supply part. If the tape loses its adhesion, it is necessary to apply new high-heat resistant double-sided tape and install the front fender to cowl side seals to the windshield. Refer to «INSTALLATION - Step 5»(ref-396699-S28032253072011050900000) .
  41. INSTALL FRONT WIPER ARM AND BLADE ASSEMBLY LH . Refer to «INSTALLATION - Step 6»(ref-396699-S28032253072011050900000)
  42. INSTALL FRONT WIPER ARM AND BLADE ASSEMBLY RH . Refer to «INSTALLATION - Step 7»(ref-396699-S28032253072011050900000)
  43. INSTALL ENGINE ROOM SIDE COVER RH . Refer to «INSTALLATION - Step 8»(ref-396699-S28032253072011050900000)
  44. INSTALL ENGINE ROOM SIDE COVER LH . Refer to «INSTALLATION - Step 9»(ref-396699-S28032253072011050900000)
  45. INSTALL HOOD HINGE COVER (for RH Side) . Refer to «INSTALLATION - Step 10»(ref-396699-S28032253072011050900000)
  46. INSTALL HOOD HINGE COVER (for LH Side) . Refer to «INSTALLATION - Step 11»(ref-396699-S28032253072011050900000)
  47. INSTALL COOL AIR INTAKE DUCT SEAL . Refer to «INSTALLATION - Step 3»(ref-396669-S33952842842011050900000)
  48. PERFORM INITIALIZATION NOTE: Some systems need initialization after reconnecting the cable to the negative battery terminal. Refer to «INITIALIZATION»(ref-396530-S14462624912011050900000) .
  49. CHECK SLIDING ROOF SYSTEM (for Glass Roof)
  50. INSPECT SRS WARNING LIGHT

Scheme 75

Scheme 75: ILLUSTRATION
Scheme 75: ILLUSTRATION

Scheme 76

Scheme 76: ILLUSTRATION
Scheme 76: ILLUSTRATION

Scheme 77

Scheme 77: ILLUSTRATION
Scheme 77: ILLUSTRATION

Scheme 78

Scheme 78: ILLUSTRATION
Scheme 78: ILLUSTRATION

Scheme 79

Scheme 79: ILLUSTRATION
Scheme 79: ILLUSTRATION

Scheme 80

Scheme 80: REMOVAL
Scheme 80: REMOVAL

Scheme 81

Scheme 81
Scheme 81

Scheme 82

Scheme 82
Scheme 82

Scheme 83

Scheme 83
Scheme 83

Scheme 84

Scheme 84
Scheme 84

Scheme 85

Scheme 85
Scheme 85

Scheme 86

Scheme 86
Scheme 86

Scheme 87

Scheme 87
Scheme 87
  1. DISCONNECT CABLE FROM NEGATIVE BATTERY TERMINAL
  2. REMOVE REAR SEAT CUSHION ASSEMBLY . Refer to «REMOVAL - Step 1»(ref-396666-S33713961782011050900000)
  3. REMOVE REAR SEAT HEADREST ASSEMBLY
  4. REMOVE REAR CENTER SEAT HEADREST ASSEMBLY
  5. REMOVE REAR SEATBACK ASSEMBLY . Refer to «REMOVAL - Step 4»(ref-396666-S33713961782011050900000)
  6. REMOVE REAR DOOR SCUFF PLATE LH . Refer to «REMOVAL - Step 25»(ref-396659-S30598672322011050900000)
  7. REMOVE REAR SEAT SIDE AIRBAG ASSEMBLY LH . Refer to «REMOVAL - Step 6»(ref-396531-S29896986242011050900000)
  8. REMOVE ROOF SIDE INNER GARNISH ASSEMBLY LH . Refer to «REMOVAL - Step 29»(ref-396659-S30598672322011050900000)
  9. REMOVE REAR DOOR SCUFF PLATE RH . Refer to «REMOVAL - Step 34»(ref-396659-S30598672322011050900000)
  10. REMOVE REAR SEAT SIDE AIRBAG ASSEMBLY RH . Refer to «REMOVAL - Step 10»(ref-396532-S19739232972011050900000)
  11. REMOVE ROOF SIDE INNER GARNISH ASSEMBLY RH . Refer to «REMOVAL - Step 38»(ref-396659-S30598672322011050900000)
  12. DISCONNECT REAR SEAT 3 POINT TYPE BELT ASSEMBLY LH . Refer to «REMOVAL - Step 13»(ref-396532-S19739232972011050900000)
  13. DISCONNECT REAR SEAT 3 POINT TYPE BELT ASSEMBLY RH . Refer to «REMOVAL - Step 14»(ref-396532-S19739232972011050900000)
  14. DISCONNECT REAR SEAT INNER WITH CENTER BELT ASSEMBLY RH . Refer to «REMOVAL - Step 15»(ref-396532-S19739232972011050900000)
  15. REMOVE REAR SEAT SHOULDER BELT HOLE COVER . Refer to «REMOVAL - Step 16»(ref-396532-S19739232972011050900000)
  16. REMOVE PACKAGE TRAY TRIM PANEL ASSEMBLY (w/o Rear Sunshade) . Refer to «REMOVAL - Step 18»(ref-396532-S19739232972011050900000)
  17. REMOVE PACKAGE TRAY TRIM PANEL ASSEMBLY (w/ Rear Sunshade) . Refer to «REMOVAL - Step 16»(ref-396659-S16798444682011050900000)
  18. REMOVE CENTER STOP LIGHT SET . Refer to «REMOVAL - Step 1»(ref-396648-S06000774182011050900000)
  19. REMOVE NO. 2 PACKAGE TRAY TRIM PANEL ASSEMBLY (w/ Rear Sunshade) . Refer to «REMOVAL - Step 18»(ref-396659-S16798444682011050900000)
  20. REMOVE SPOT LIGHT ASSEMBLY LH . Refer to «REMOVAL - Step 62»(ref-396659-S30598672322011050900000)
  21. REMOVE SPOT LIGHT ASSEMBLY RH . Refer to «REMOVAL - Step 63»(ref-396659-S30598672322011050900000)
  22. REMOVE INTERIOR ILLUMINATION LIGHT ASSEMBLY (for Standard) . Refer to «REMOVAL - Step 64»(ref-396659-S30598672322011050900000)
  23. REMOVE INTERIOR ILLUMINATION LIGHT ASSEMBLY (for Glass Roof) . Refer to «REMOVAL - Step 65»(ref-396659-S30598672322011050900000)
  24. REMOVE ASSIST GRIP SUB-ASSEMBLY . Refer to «REMOVAL - Step 66»(ref-396659-S30598672322011050900000)
  25. REMOVE ROOF HEADLINING ASSEMBLY (for Standard) It is not necessary to completely remove the roof headlining. Slightly lower the rear section of the roof headlining so that the back window glass can be removed. Refer to «REMOVAL - Step 67»(ref-396659-S30598672322011050900000) .
  26. REMOVE ROOF HEADLINING ASSEMBLY (for Glass Roof) It is not necessary to completely remove the roof headlining. Slightly lower the rear section of the roof headlining so that the back window glass can be removed. Refer to «REMOVAL - Step 68»(ref-396659-S30598672322011050900000) .
  27. REMOVE BACK WINDOW MOLDING Using a knife, cut off the molding, as shown in the illustration. NOTE: Do not damage the vehicle body with the knife. If the vehicle body is damaged, repair the damaged portion by applying an anti-rust coating after removing the back window glass. Remove the remaining molding from the back window glass. HINT: When removing the molding, make a partial cut, then pull and remove it by hand.
  28. REMOVE BACK WINDOW GLASS ASSEMBLY NOTE: There are No. 1 and No. 2 stoppers on the back window glass as shown in the illustration. Be careful not to damage the back window glass when cutting off the adhesive. To prevent the back window glass from dropping when performing this operation, be sure to hold the back window glass using suction cups. HINT: Depending on vehicles, a 1-piece or 2-piece type stopper is used. Disconnect the connector. Disconnect the connectors. Apply protective tape to the installation position of the back window glass assembly on the vehicle body. HINT: Apply protective tape to the installation surface to prevent it from being scratched. Pass a piano wire between the vehicle body and glass from the interior. Tie both wire ends to wooden blocks or similar objects. Cut off the adhesive by pulling the piano wire around the back window glass. NOTE: When separating the back window glass, take care not to damage the paint or the interior and exterior ornaments. To prevent the package tray from being scratched when removing the back window glass, place a plastic sheet between the piano wire and package tray. Place matchmarks on the back window glass and vehicle body on the locations indicated in the illustration. HINT: Matchmarks do not need to be placed if the back window glass is not going to be reused. Using a suction cup, remove the back window glass assembly. NOTE: Be careful not to drop the back window glass. Leave as much adhesive on the vehicle body as possible when removing the back window glass.
  29. REMOVE WINDSHIELD GLASS ADHESIVE DAM Using a scraper, remove the adhesive dam. NOTE: Be careful not to damage the windshield glass. Be sure to replace the adhesive dam with a new one.
  30. REMOVE NO. 2 BACK WINDOW GLASS STOPPER Using a scraper, remove the 2 No. 2 stoppers. NOTE: Be careful not to damage the back window glass. Be sure to replace the No. 2 stoppers with new ones.
  31. REMOVE NO. 1 BACK WINDOW GLASS STOPPER (for 2-piece Type) Remove the 2 No. 1 stoppers. NOTE: Be sure to replace the No. 1 stoppers with new ones.
  32. CLEAN BACK WINDOW GLASS Using a scraper, remove the adhesive tape and adhesive sticking to the back window glass. NOTE: Be careful not to damage the back window glass. Clean the outer circumference of the back window glass with a non-residue solvent. NOTE: Do not touch the back window glass surface after cleaning it. Even if using a new back window glass, clean the back window glass with a non-residue solvent.
  33. CLEAN VEHICLE BODY Clean and shape the contact surface of the vehicle body. Using a knife, cut away any rough adhesive on the contact surface of the vehicle body to ensure the appropriate surface shape. NOTE: Be careful not to damage the vehicle body. HINT: Leave as much adhesive on the vehicle body as possible. Clean the contact surface of the vehicle body with a piece of cloth saturated with cleaner. HINT: Even if all the adhesive has been removed, clean the vehicle body.

Scheme 88

Scheme 88: INSTALLATION
Scheme 88: INSTALLATION

Scheme 89

Scheme 89
Scheme 89

Scheme 90

Scheme 90
Scheme 90

Scheme 91

Scheme 91
Scheme 91

Scheme 92

Scheme 92
Scheme 92

Scheme 93

Scheme 93
Scheme 93

Scheme 94

Scheme 94
Scheme 94

Scheme 95

Scheme 95
Scheme 95
  1. INSTALL NO. 2 BACK WINDOW GLASS STOPPER Using a brush or sponge, coat the application area of the No. 2 stoppers with Primer G. NOTE: Do not apply too much primer. Allow the primer coating to dry for 3 minutes or more. Do not keep any of the opened Primer G for later use. HINT: If an area other than that specified is coated by accident, wipe off the primer with a clean piece of cloth before it dries. Install 2 new No. 2 stoppers onto the back window glass, as shown in the illustration. HINT: Only 2-piece type No. 2 stoppers are supplied. Use the 2-piece type stoppers even if a 1-piece type was used. Standard dimension Area Dimension A 15.5 mm (0.610 in.)
  2. INSTALL NO. 1 BACK WINDOW GLASS STOPPER Install 2 new No. 1 stoppers to the vehicle body, as shown in the illustration. HINT: Only 2-piece type No. 1 stoppers are supplied. Use the 2-piece type stoppers even if a 1-piece type was used.
  3. INSTALL BACK WINDOW MOLDING Using a brush or sponge, coat the application area of molding with Primer G. NOTE: Do not apply too much primer. Allow the primer coating to dry for 3 minutes or more. Do not keep any of the opened Primer G for later use. HINT: If an area other than that specified is coated by accident, wipe off the primer with a clean piece of cloth before it dries. Install a new molding onto the back window glass, as shown in the illustration. Standard dimension Area Dimension A 6.4 mm (0.252 in.)
  4. INSTALL WINDSHIELD GLASS ADHESIVE DAM Using a brush or sponge, coat the application area of adhesive dam with Primer G. NOTE: Do not apply too much primer. Allow the primer coating to dry for 3 minutes or more. Do not keep any of the opened Primer G for later use. HINT: If an area other than that specified is coated by accident, wipe off the primer with a clean piece of cloth before it dries. Install a new adhesive dam onto the windshield glass, as shown in the illustration.
  5. INSTALL BACK WINDOW GLASS ASSEMBLY Position the back window glass assembly. Using a suction cup, place the back window glass assembly in the correct position. Check that the whole contact surface of the back window glass rim is perfectly even. Align the matchmarks on the back window glass and vehicle body. NOTE: Check that the back window glass stoppers are attached to the vehicle body correctly. Remove the back window glass assembly. Using a brush, coat the installation surface on the vehicle body with Primer M. NOTE: Do not coat the adhesive with Primer M. Do not apply too much primer. Allow the primer coating to dry for 3 minutes or more. Do not keep any of the opened Primer M for later use. HINT: If an area other than that specified is coated by accident, wipe off the primer with a clean piece of cloth before it dries. Using a brush or sponge, coat the application area of adhesive with Primer G. NOTE: Do not apply too much primer. Allow the primer coating to dry for 3 minutes or more. Do not keep any of the opened Primer G for later use. HINT: If an area other than that specified is coated by accident, wipe off the primer with a clean piece of cloth before it dries. Standard dimension Area Dimension a 9.6 mm (0.378 in.) b 15.5 mm (0.610 in.) c 10.1 mm (0.397 in.) d 10.0 mm (0.393 in.) e 6.5 mm (0.255 in.) f 10.0 mm (0.393 in.) Apply adhesive (Adhesive: TOYOTA genuine windshield glass adhesive or equivalent). Cut off the tip of the cartridge nozzle, as shown in the illustration. HINT: After cutting off the tip, use all adhesive within the time described in the table below. Usage time frame Temperature Tack-free Time 35°C (95°F) 15 minutes 20°C (68°F) 1 hour and 40 minutes 5°C (41°F) 8 hours Load the sealer gun with cartridge. Apply adhesive to the back window glass, as shown in the illustration. Standard dimension Area Dimension a 9.6 mm (0.378 in.) b 10.1 mm (0.397 in.) c 6.5 mm (0.255 in.) d 12.0 mm (0.472 in.) e 8.0 mm (0.315 in.) Install the back window glass assembly. Using a suction cup, position the back window glass so that the matchmarks are aligned, and press it in gently along the rim. NOTE: Check that the back window glass stoppers are attached to the vehicle body correctly. Check the clearance between the vehicle body and back window glass. Lightly press the front surface of the back window glass to ensure a close fit. HINT: Press the glass with force of 98 N (10 kgf, 22 lb) or more. Hold the back window glass using protective tape until applied adhesive becomes hard. NOTE: Do not drive the vehicle for the time described in the table below. Minimum time Temperature Minimum time prior to driving vehicle 35°C (95°F) 1 hour and 30 minutes 20°C (68°F) 5 hours 5°C (41°F) 24 hours Connect the connectors. Connect the connector.
  6. CHECK FOR LEAKS AND REPAIR After the adhesive has hardened, apply water from the outside of the vehicle. Check that no water leaks into the cabin. If water leaks into the cabin, allow the water to dry and add adhesive. Remove the protective tape.
  7. INSTALL ROOF HEADLINING ASSEMBLY (for Standard) Return the rear section of the roof headlining assembly to the original position. Refer to «INSTALLATION - Step 5»(ref-396659-S30897002352011050900000) .
  8. INSTALL ROOF HEADLINING ASSEMBLY (for Glass Roof) Return the rear section of the roof headlining assembly to the original position. Refer to «INSTALLATION - Step 6»(ref-396659-S30897002352011050900000) .
  9. INSTALL ASSIST GRIP SUB-ASSEMBLY . Refer to «INSTALLATION - Step 7»(ref-396659-S30897002352011050900000)
  10. INSTALL INTERIOR ILLUMINATION LIGHT ASSEMBLY (for Standard) . Refer to «INSTALLATION - Step 8»(ref-396659-S30897002352011050900000)
  11. INSTALL INTERIOR ILLUMINATION LIGHT ASSEMBLY (for Glass Roof) . Refer to «INSTALLATION - Step 9»(ref-396659-S30897002352011050900000)
  12. INSTALL SPOT LIGHT ASSEMBLY LH . Refer to «INSTALLATION - Step 10»(ref-396659-S30897002352011050900000)
  13. INSTALL SPOT LIGHT ASSEMBLY RH . Refer to «INSTALLATION - Step 11»(ref-396659-S30897002352011050900000)
  14. INSTALL NO. 2 PACKAGE TRAY TRIM PANEL ASSEMBLY (w/ Rear Sunshade) . Refer to «INSTALLATION - Step 3»(ref-396659-S15681003492011050900000)
  15. INSTALL CENTER STOP LIGHT SET . Refer to «INSTALLATION - Step 1»(ref-396648-S02418281812011050900000)
  16. INSTALL PACKAGE TRAY TRIM PANEL ASSEMBLY (w/o Rear Sunshade) . Refer to «INSTALLATION - Step 2»(ref-396532-S21824567462011050900000)
  17. INSTALL PACKAGE TRAY TRIM PANEL ASSEMBLY (w/ Rear Sunshade) . Refer to «INSTALLATION - Step 5»(ref-396659-S15681003492011050900000)
  18. INSTALL REAR SEAT SHOULDER BELT HOLE COVER . Refer to «INSTALLATION - Step 5»(ref-396532-S21824567462011050900000)
  19. INSTALL REAR SEAT INNER WITH CENTER BELT ASSEMBLY RH . Refer to «INSTALLATION - Step 6»(ref-396532-S21824567462011050900000)
  20. INSTALL REAR SEAT 3 POINT TYPE BELT ASSEMBLY LH . Refer to «INSTALLATION - Step 7»(ref-396532-S21824567462011050900000)
  21. INSTALL REAR SEAT 3 POINT TYPE BELT ASSEMBLY RH . Refer to «INSTALLATION - Step 8»(ref-396532-S21824567462011050900000)
  22. INSTALL ROOF SIDE INNER GARNISH ASSEMBLY LH . Refer to «INSTALLATION - Step 35»(ref-396659-S30897002352011050900000)
  23. INSTALL ROOF SIDE INNER GARNISH ASSEMBLY RH . Refer to «INSTALLATION - Step 44»(ref-396659-S30897002352011050900000)
  24. INSTALL REAR SEAT SIDE AIRBAG ASSEMBLY LH . Refer to «INSTALLATION - Step 1»(ref-396531-S41442745122011050900000)
  25. INSTALL REAR SEAT SIDE AIRBAG ASSEMBLY RH . Refer to «INSTALLATION - Step 12»(ref-396532-S21824567462011050900000)
  26. INSTALL REAR DOOR SCUFF PLATE LH . Refer to «INSTALLATION - Step 39»(ref-396659-S30897002352011050900000)
  27. INSTALL REAR DOOR SCUFF PLATE RH . Refer to «INSTALLATION - Step 48»(ref-396659-S30897002352011050900000)
  28. INSTALL REAR SEATBACK ASSEMBLY . Refer to «INSTALLATION - Step 1»(ref-396666-S06557965432011050900000)
  29. INSTALL REAR CENTER SEAT HEADREST ASSEMBLY
  30. INSTALL REAR SEAT HEADREST ASSEMBLY
  31. INSTALL REAR SEAT CUSHION ASSEMBLY . Refer to «INSTALLATION - Step 4»(ref-396666-S06557965432011050900000)
  32. CONNECT CABLE TO NEGATIVE BATTERY TERMINAL
  33. PERFORM INITIALIZATION NOTE: Some systems need initialization after reconnecting the cable to the negative battery terminal. Refer to «INITIALIZATION»(ref-396530-S14462624912011050900000) .
  34. INSPECT SRS WARNING LIGHT

Scheme 96

Scheme 96: ON-VEHICLE INSPECTION
Scheme 96: ON-VEHICLE INSPECTION
  1. INSPECT DEFOGGER RELAY (Marking: RR DEF) Measure the resistance according to the value(s) in the table below. Standard resistance Tester Condition Specified Condition 3 - 4 Below 1 ohms (when battery voltage is not applied between terminals) 3 - 5 10 kohms or higher (when battery voltage is not applied between terminals) 3 - 5 Below 1 ohms (when battery voltage is applied to terminals 1 and 2) If the result is not as specified, replace the relay.

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