Removal
- Drain brake fluid.
- Using special tool (09023-00100), disconnect 6 brake lines from actuator. Use tags or make a note to identify the place to reconnect brake lines. (Scheme 41)
- Disconnect the brake actuator harness connector.
- Disconnect 3 nuts and remove brake actuator with bracket.
- Remove 2 nuts and brake actuator from bracket. Remove 2 holders and 3 cushions from brake actuator.
Scheme 41
Installation
- To install, reverse removal procedure. Install 3 cushions and 2 holders to brake actuator. Install brake actuator to bracket with 2 nuts and, using special tool (09023-00100), tighten to specification. See «TORQUE SPECIFICATIONS»(ref-153071-S04812338842003031200000) .
- Install brake actuator with bracket and tighten 3 nuts to specification. See «TORQUE SPECIFICATIONS»(ref-153071-S04812338842003031200000) .
- Connect the brake actuator harness connector.
- Using special tool (09023-00100), connect the 6 brake lines to the actuator.
- Fill reservoir with brake fluid and bleed master cylinder. See «MASTER CYLINDER»(ref-153071-S07599228452003031200000) under BLEEDING BRAKE SYSTEM.
- Bleed brake line. See «BRAKE LINE»(ref-153071-S19250629612003031200000) under BLEEDING BRAKE SYSTEM.
- Check fluid level in reservoir and check for brake fluid leakage. Check operation of brake actuator. See «BRAKE ACTUATOR ASSEMBLY»(ref-153071-S37060046152003031900000) under COMPONENT TESTS.
- Remove front wheel and front fender liner.
- Disconnect speed sensor harness connector and clamp. (Scheme 42)
- Remove 2 clamp bolts (A, B) holding sensor harness and clamp from body and shock absorber. (Scheme 43)
- Remove bolt and wheel speed sensor. (Scheme 44)
Scheme 42
Scheme 43
Scheme 44
- To install, reverse removal procedure. Tighten front wheel speed sensor bolt to specification. See «TORQUE SPECIFICATIONS»(ref-153071-S04812338842003031200000) .
- Install sensor harness clamps with 2 bolts (A, B) to body and shock absorber. Tighten each bolt to it's specification. See «TORQUE SPECIFICATIONS»(ref-153071-S04812338842003031200000) .
- Connect speed sensor harness connector and clamp.
- Install front fender liner and front wheel and tighten lug nuts to specification. See «TORQUE SPECIFICATIONS»(ref-153071-S04812338842003031200000) .
- Check ABS speed sensor signal. See «SPEED SENSOR SIGNAL CHECK»(ref-153071-S06227136452003031700000) .
- Remove rear wheel.
- Disconnect the connector from the wheel speed sensor. (Scheme 45)
- Remove brake caliper assembly and disc. See «DISC»(ref-139125) article.
- Remove the 4 bolts and rear axle hub and bearing assembly.
- Mount the rear axle hub in a soft jaw vise. Using a pin punch and hammer, drive out the 2 pins and remove the 2 attachments from special tool (09520-00031). Using special tool (09520-00031), (09520-00040), (09521-00020) and (09950-00020) and 2 bolts (diameter: (12 mm), pitch: (1.5 mm), remove the speed sensor from the rear axle hub. (Scheme 46)
Scheme 45
Scheme 46
- Clean the contacting surface of the axle hub and a new speed sensor. Make sure the sensor rotor is clean.
- Place the speed sensor on the axle hub so that the connector is positioned correctly. (Scheme 47)
- Using special tools (09830-36010), (09950-60010), (09951-00650), (09950-70010) and (09951-07100) and a press, install the speed control sensor to the axle hub. Do not tap the speed sensor with a hammer. Press in the speed sensor straight and slowly. (Scheme 48)
- Install the rear axle hub and bearing assembly with the 4 bolts and tighten to specification. See «TORQUE SPECIFICATIONS»(ref-153071-S04812338842003031200000).
- Install rear disc and brake caliper assembly. See «DISC»(ref-139125) article.
- Connect speed control sensor wire.
- Install rear wheel and tighten lug nuts to specification. See «TORQUE SPECIFICATIONS»(ref-153071-S04812338842003031200000).
- Check and adjust wheel alignment. See «ALIGNMENT SPEICIFCATIONS & PROCEDURES»(ref-183907) article in WHEEL ALIGNMENT.
- Check ABS speed sensor signal. See «SPEED SENSOR SIGNAL CHECK»(ref-153071-S06227136452003031700000).