Removal and Installation
Note. Disassembly of the thermostat would have an adverse effect, causing a lowering of cooling efficiency. Do not remove the thermostat, even if the engine tends to overheat.
Scheme 33
Scheme 34
- Drain engine coolant so its level is below thermostat.
- Disconnect the radiator lower hose (A).
- Remove water inlet fitting (A) and thermostat (B). Tightening torque: 18.6 ~ 23.5 N.m (1.9 ~ 2.4 kgf.m, 13.7 ~ 17.4 lb-ft)
- Installation is reverse order of removal. CAUTION: Install the thermostat with the jiggle valve upward. When assembling the thermostat, place the thermostat on the housing with a protrusion of thermostat matching with a groove of the housing and install the inlet fitting. Be careful the thermostat doesn't get out of the groove on the housing. Clean surface on the rubber packing contact surface.
- Fill the engine coolant.
- Start the engine and check for leaks.
- Recheck the coolant level.
Scheme 35
- Immerse the thermostat in water and gradually heat the water.
- Check the valve opening temperature. If the valve opening temperature is not as specified, replace the thermostat. Valve opening temperature: 88 ± 1.5°C (190.4 ± 34.7°F) Full opening temperature: 100°C (212°F)
- Check the valve lift. If the valve lift is not as specified, replace the thermostat. Valve lift: 8 mm (0.3 in.) or more at 100°C (212°F)