Contents Section: Testing & Diagnostics All sections

Gasoline Engine Control System: Other Kia Sorento I рестайлинг

Testing & Diagnostics 18 illustrations ~1433 words

3) MIL ILLUMINATION

When the ECM or PCM detects a malfunction related emission during the first driving cycle, the DTC and engine data are stored in the freeze frame memory. The MIL is illuminated only when the ECM or PCM detects the same malfunction related to the DTC in two consecutive driving cycles.

4) MIL ELIMINATION

  1. Misfire and Fuel System Malfunctions: For misfire or fuel system malfunctions, the MIL may be eliminated if the same fault does not reoccur during monitoring in three subsequent sequential driving cycles in which conditions are similar to those under which the malfunction was first detected
  2. All Other Malfunctions: For all other faults, the MIL may be extinguished after three subsequent sequential driving cycles during which the monitoring system responsible for illuminating the MIL functions without detecting the malfunction and if no other malfunction has been identified that would independently illuminate the MIL according to the requirements outlined above.

5) ERASING A FAULT CODE

The diagnostic system may erase a fault code if the same fault is not re-registered in at least 40 engine warm-up cycles, and the MIL is not illuminated for that fault code.

6) K-LINE

  1. Bidirectional line
  2. K-Line is defined as the line which provides information in a serial digital form from ECM or PCM to the diagnostic tester. K-Line is used bi-directionally, in which case it may carry commands or data from the diagnostic tester to the ECM or PCM. K-Line is also used to initialize the serial communication.

7) DRIVING CYCLE

A driving cycle consists of engine start up, and engine shut off.

8) WARM-UP CYCLE

A warm-up cycle means sufficient vehicle operation such that the engine coolant temperature has risen by at least 40 degrees Fahrenheit from engine starting and reaches a minimum temperature of at least 160 degrees Fahrenheit.

9) TRIP CYCLE

A trip means vehicle operation (following an engine-off period) of duration and driving mode such that all components and systems are monitored at least once by the diagnostic system except catalyst efficiency or evaporative system monitoring when a steady-speed check is used, subject to the limitation that the manufacturer-defined trip monitoring conditions shall all be encountered at least once during the first engine start portion of the applicable FTP cycle.

11) FREEZE FRAME DATA

When a freeze frame event is triggered by an emission related DTC, the ECM or PCM stores various vehicle information as it existed the moment the fault occurred. The DTC number along with the engine data can be useful in aiding a technician in locating the cause of the fault. Once the data from the 1st driving cycle DTC occurrence is stored in the freeze frame memory, it will remain there even when the fault occurs again (2nd driving cycle) and the MIL is illuminated.

  1. Freeze Frame List Calculated Load Value Engine RPM Fuel Trim Fuel Pressure (if available) Vehicle Speed (if available) Coolant Temperature Intake Manifold Pressure (if available) Closed-or Open-loop operation Fault code

1) CATALYST MONITORING

The catalyst efficiency monitor is a self-test strategy within the ECM or PCM that uses the downstream Heated Oxygen Sensor (HO2S) to determine when a catalyst has fallen below the minimum level of effectiveness in its ability to control exhaust emission.

2) MISFIRE MONITORING

Misfire is defined as the lack of proper combustion in the cylinder due to the absence of spark, poor fuel metering, or poor compression. Any combustion that does not occur within the cylinder at the proper time is also a misfire. The misfire detection monitor detects fuel, ignition or mechanically induced misfires. The intent is to protect the catalyst from permanent damage and to alert the customer of an emission failure or an inspection maintenance failure by illuminating the MIL. When a misfire is detected, special software called freeze frame data is enabled. The freeze frame data captures the operational state of the vehicle when a fault is detected from misfire detection monitor strategy.

3) FUEL SYSTEM MONITORING

The fuel system monitor is a self-test strategy within the ECM or PCM that monitors the adaptive fuel table The fuel control system uses the adaptive fuel table to compensate for normal variability of the fuel system components caused by wear or aging. During normal vehicle operation, if the fuel system appears biased lean or rich, the adaptive value table will shift the fuel delivery calculations to remove bias.

4) ENGINE COOLING SYSTEM MONITORING

The cooling system monitoring is a self-test strategy within the ECM or PCM that monitors ECTS (Engine Coolant Temperature Sensor) and thermostat about circuit continuity, output range, rationality faults.

5) O2 SENSOR MONITORING

OBD-II regulations require monitoring of the upstream Heated O2 Sensor (H2OS) to detect if the deterioration of the sensor has exceeded thresholds. An additional HO2S is located downstream of the Warm-Up Three Way Catalytic Converter (WU-TWC) to determine the efficiency of the catalyst.

Although the downstream H2OS is similar to the type used for fuel control, it functions differently. The downstream HO2S is monitored to determine if a voltage is generated. That voltage is compared to a calibrated acceptable range.

6) EVAPORATIVE EMISSION SYSTEM MONITORING

The EVAP. monitoring is a self-test strategy within the ECM or PCM that tests the integrity of the EVAP. system. The complete evaporative system detects a leak or leaks that cumulatively are greater than or equal to a leak caused by a 0.040 inch and 0.020 inch diameter orifice.

7) AIR CONDITIONING SYSTEM MONITORING

The A/C system monitoring is a self-test strategy within the ECM or PCM that monitors malfunction of all A/C system components at A/C ON.

8) COMPREHENSIVE COMPONENTS MONITORING

The comprehensive components monitoring is a self-test strategy within the ECM or PCM that detects fault of any electronic powertrain components or system that provides input to the ECM or PCM and is not exclusively an input to any other OBD-II monitor.

9) /C SYSTEM COMPONENT MONITORING

Requirement

If a vehicle incorporates an engine control strategy that alters off idle fuel and/or spark control when the A/C system is on, the OBD II system shall monitor all electronic air conditioning system components for malfunctions that cause the system to fail to invoke the alternate control while the A/C system is on or cause the system to invoke the alternate control while the A/C system is off.

Additionally, the OBD II system shall monitor for malfunction all electronic air conditioning system components that are used as part of the diagnostic strategy for any other monitored system or component.

Implementation plan

No engine control strategy incorporated that alters off idle fuel and/or spark control when A/C system is on. Malfunction of A/C system components is not used as a part of the diagnostic strategy for other monitored system or component.

Scheme 62

Scheme 62: COMPONENT LOCATION

Scheme 63

Scheme 63

Scheme 64

Scheme 64

Scheme 65

Scheme 65

Scheme 66

Scheme 66

Scheme 67

Scheme 67: 1. ECM HARNESS CONNECTOR

2. ECM TERMINAL FUNCTION

CONNECTOR [C144-A]

Pin No.DescriptionConnected to
12nd CAN [High]Multi-Purpose Check Connector
22nd CAN [Low]Multi-Purpose Check Connector
3
4
5
6
7
8
9
10Power Steering Switch Signal inputPower Steering Switch
11
12
13
14
15Alternator load signal inputAlternator
16Cruise Switch groundCruise Switch
17Sensor groundFuel Tank Pressure Sensor (FTPS)
18Air conditioner switch "ON" signal inputAir Conditioner Control Module
19
20
21Brake switch signal inputBrake Switch
22
23Brake lamp signal inputBrake Lamp
24
25Cruise Switch signal inputCruise Switch
26Air conditioner blower switch signal inputAir Conditioner Control Module
27Diagnostic Data Line (K-Line)Data Link Connector (DLC), Multi-Purpose Check Connector
28Fuel Tank Pressure Sensor signal inputFuel Tank Pressure Sensor (FTPS)
29Fuel Level signal inputFuel Lever Sensor (FLS) [in Fuel Pump]
30
31
32A/C Pressure Transducer signal inputA/C Pressure Transducer (APT)
33Sensor groundA/C Pressure Transducer (APT)
34
35
36
37Canister Close Valve control outputCanister Close Valve (CCV)
38Battery voltage supply after main relayMain Relay
39Battery voltage supply after main relayMain Relay
40Battery voltage supply after main relayMain Relay
41CAN [High]ABS/ESC Control Module, AWD Control Module
42CAN [Low]ABS/ESC Control Module, AWD Control Module
43Main Relay control outputMain Relay
44Intake Air Temperature Sensor signal inputIntake Air Temperature Sensor (IATS)
45Immobilizer communication lineImmobilizer
46
47Mass Air Flow Sensor signal inputMass Air Flow Sensor (MAFS)
48Sensor GroundAccelerator Position Sensor (APS) #2
49Accelerator Position Sensor #2 signal inputAccelerator Position Sensor (APS) #2
50
51Cruise "SET" lamp control outputCruise "SET" Lamp (Cluster)
52Vehicle speed signal inputABS/ESP Control Module (With ABS/ESC)
53Sensor groundIntake Air Temperature Sensor (IATS)
54Accelerator Position Sensor #1 signal inputAccelerator Position Sensor (APS) #1
55Sensor groundAccelerator Position Sensor (APS) #1
56Sensor Power (+5V)Fuel Tank Pressure Sensor (FTPS)
57Sensor power (+5V)Accelerator Position Sensor (APS) #2
58Sensor power (+5V)A/C pressure Transducer (APT)
59Sensor Power (+5V)Accelerator Position Sensor (APS) #1
60
61Engine speed signal outputCluster (Tachometer)
62Fuel consumption signal outputTrip Computer
63Malfunction Indicator Lamp (MIL) control outputCluster (Malfunction Indicator Lamp)
64Air Conditioner Compressor Relay control outputAir Conditioner Compressor Relay
65Cooling Fan Relay [Low] control outputCooling Fan Relay [Low]
66Cooling Fan Relay [High] control outputCooling Fan Relay [High]
67For Auto Transaxle Control
68Throttle Position Sensor signal (PWM) outputABS Control Module, ESC Control Module
69Cruise "MAIN" lamp control outputCruise "MAIN" Lamp (Cluster)
70Fuel Pump Relay control outputFuel Pump Relay
71Variable Intake Solenoid Valve control outputVariable Intake Solenoid (VIS) Valve
72Immobilizer lamp control outputImmobilizer Lamp
73
74
75
76
77
78Purge Control Solenoid Valve control outputPurge Control Solenoid Valve (PCSV)
79Wheel Speed Sensor [Low] signal inputWheel Speed Sensor (WSS) (Without ABS/ESC)
80Wheel Speed Sensor [High] signal inputWheel Speed Sensor (WSS) (Without ABS/ESC)

CONNECTOR SPECIFICATIONS REFERENCE

CONNECTOR [C144-B]

Pin No.DescriptionConnected to
1ETC Motor [-] control outputETC Motor (in ETC Module)
2ETC Motor [+] control outputETC Motor (in ETC Module)
3
4CVVT Oil Temperature Sensor signal inputCVVT Oil Temperature Sensor (OTS)
5
6For Auto Transaxle Control
7Engine Coolant Temperature Sensor signal inputEngine Coolant Temperature Sensor (ECTS)
8Manifold Absolute Pressure Sensor signal inputManifold Absolute Pressure Sensor (MAPS)
9
10
11Sensor power (+5V)Manifold Absolute Pressure Sensor (MAPS)
12Battery voltage supply after ignition switchIgnition Switch
13Sensor power (+5V)Throttle Position Sensor (TPS) #2
14Sensor groundThrottle Position Sensor (TPS) #1
15Sensor power (+5V)Camshaft Position Sensor (CMPS) [Bank 2]
16Sensor power (+5V)Throttle Position Sensor (TPS) #1
17Sensor groundCamshaft Position Sensor (CMPS) [Bank 2]
18Sensor groundCamshaft Position Sensor (CMPS) [Bank 1]
19Ignition Coil (Cylinder #6) control outputIgnition Coil (Cylinder #6)
20
21Crankshaft Position Sensor [High] signal inputCrankshaft Position Sensor (CKPS)
22
23Sensor ShieldCrankshaft Position Sensor (CKPS), Knock Sensor (KS) #1, 2
24Camshaft Position Sensor [Bank 2] signal inputCamshaft Position Sensor (CMPS) [Bank 2]
25Camshaft Position Sensor [Bank 1] signal inputCamshaft Position Sensor (CMPS) [Bank 1]
26
27
28Sensor groundHO2S (B2/S1)
29Sensor groundHO2S (B2/S2)
30Sensor groundHO2S (B1/S1)
31Sensor groundHO2S (B1/S2)
32Sensor power (+5V)Camshaft Position Sensor (CMPS) [Bank 1]
33Sensor groundEngine Coolant Temperature Sensor (ECTS)
34Sensor groundManifold Absolute Pressure Sensor (MAPS), CVVT Oil Temperature Sensor (OTS)
35Power groundChassis Ground
36Power groundChassis Ground
37Power groundChassis Ground
38Power groundChassis Ground
39Power groundChassis Ground
40Ignition Coil (Cylinder #4) control outputIgnition Coil (Cylinder #4)
41Crankshaft Position Sensor [Low] signal inputCrankshaft Position Sensor (CKPS)
42
43
44
45
46
47
48Throttle Position Sensor #1 signal inputThrottle Position Sensor (TPS) #1
49Heated Oxygen Sensor [Bank 1 / Sensor 1] signal inputHO2S (B1/S1)
50Heated Oxygen Sensor [Bank 1 / Sensor 2] signal inputHO2S (B1/S2)
51Heated Oxygen Sensor [Bank 2 / Sensor 1] signal inputHO2S (B2/S1)
52Heated Oxygen Sensor [Bank 2 / Sensor 2] signal inputHO2S (B2/S2)
53Knock Sensor (KS) #2 [High] signal inputKnock Sensor (KS) #2 [High]
54Knock Sensor (KS) #2 [Low] signal inputKnock Sensor (KS) #2 [Low]
55Knock Sensor (KS) #1 [Low] signal inputKnock Sensor (KS) #1 [Low]
56Knock Sensor (KS) #1 [High] signal inputKnock Sensor (KS) #1 [High]
57Throttle Position Sensor #2 signal inputThrottle Position Sensor (TPS) #2
58Sensor groundThrottle Position Sensor (TPS) #2
59
60Ignition Coil (Cylinder #2) control outputIgnition Coil (Cylinder #2)
61CVVT Oil Control Valve [Bank 2] control outputCVVT Oil Control Valve (OCV) [Bank 2]
62CVVT Oil Control Valve [Bank 1] control outputCVVT Oil Control Valve (OCV) [Bank 1]
63Injector (Cylinder #2) control outputInjector (Cylinder #2)
64Injector (Cylinder #3) control outputInjector (Cylinder #3)
65
66
67Heated Oxygen Sensor [Bank 2 / Sensor 1] Heater control outputHO2S (B2/S1)
68Injector (Cylinder #4) control outputInjector (Cylinder #4)
69Injector (Cylinder #5) control outputInjector (Cylinder #5)
70Heated Oxygen Sensor [Bank 1 / Sensor 1] Heater control outputHO2S (B1/S1)
71Injector (Cylinder #6) control outputInjector (Cylinder #6)
72Injector (Cylinder #1) control outputInjector (Cylinder #1)
73Heated Oxygen Sensor [Bank 2 / Sensor 2] Heater control outputHO2S (B2/S2)
74Heated Oxygen Sensor [Bank 1 / Sensor 2] Heater control outputHO2S (B1/S2)
75
76Power Supply (B+)Battery
77Ignition Coil (Cylinder #3) control outputIgnition Coil (Cylinder #3)
78Ignition Coil (Cylinder #5) control outputIgnition Coil (Cylinder #5)
79Ignition Coil (Cylinder #1) control outputIgnition Coil (Cylinder #1)
80

CONNECTOR SPECIFICATIONS REFERENCE

3. ECM TERMINAL INPUT/OUTPUT SIGNAL

CONNECTOR [C144-A]

Pin No.DescriptionConditionTypeLevelTest Result
12nd CAN [High]IdleDC2.0-3.0V2.5V
22nd CAN [Low]IdleDC2.0-3.0V2.5V
3
4
5
6
7
8
9
10Power Steering Switch signal input
11
12
13
14
15Alternator load signal inputIdlePULSEHigh: Battery Voltage13.6V
Low: Max. 1.5V0V
140-190Hz160Hz
16Cruise Switch ground
17Sensor groundIdleDCMax. 50mV30mV
18Air conditioner switch "ON" signal inputA/C Relay OFFDCBattery Voltage9.1V
A/C Relay ONMax. 1.0V0.1V
19
20
21Brake switch signal inputBrake pedal releasingDCBattery Voltage12.7V
Brake pedal pressingMax. 0.5V0.03V
22
23Brake lamp signal inputBrake pedal releasingDCMax. 0.5V0V
Brake pedal pressingBattery Voltage13.0V
24
25Cruise Switch signal input
26Air conditioner blower switch signal inputA/C OFFDCMax. 1.0V0V
A/CONBattery Voltage11.9V
27Diagnostic Data Line (K-Line)When transmittingPULSEHigh: Min. Vbatt * 80%11.3V
Low: Max. Vbatt * 20%0.14V
When receivingHigh: Min. Vbatt * 70%11.3V
Low: Max. Vbatt * 30%0.32V
28Fuel Tank Pressure Sensor signal inputIdleDC0.4-4.6V2.5V
29Fuel Lever signal input
30
31
32Air Conditioner Pressure Sensor signal inputA/C OFFDC0-5.0V
A/C ON1.85-2.2V
33Sensor groundIdleDCMax. 50mV40mV
34
35
36
37Canister Close Valve control outputActive InactivePULSEHigh: Battery Voltage14.0V
Low: Max. 1.0V170mV
38Battery voltage supply after main relayIG OFFDCMax. 1.0V0V
IG ONBattery Voltage12.1V
39Battery voltage supply after main relayIG OFFDCMax. 1.0V0V
IG ONBattery Voltage12.1V
40Battery voltage supply after main relayIG OFFDCMax. 1.0V0V
IG ONBattery Voltage12.1V
41CAN [High]RECESSIVEPULSE2.0-3.0V3.85V
DOMINANT2.75-4.5V2.5V
42CAN [Low]RECESSIVEPULSE2.0-3.0V2.55V
DOMINANT2.75-4.5V1.34V
43Main Relay control outputRelay ONDCBattery Voltage12.3V
Relay OFFMax. 1.0V0.87V
44Intake Air Temperature Sensor signal inputIdleAnalog0-5.0V1.86V
45Immobilizer communication line
46
47Mass Air Flow Sensor signal inputIdlePULSEHigh: Vref5.04V
Low: Max. 0.5V0.27V
Idle: 3.0KHz
3,000 RPMHigh: Vref5.04V
Low: Max. 0.5V0.27V
3000 RPM: 4.5 kHz
48Sensor groundIdleDCMax. 50mV35mV
49Accelerator Position Sensor #2 signal inputC.TAnalog0.3-0.9V0.4V
W.O.T1.5-3.0V2.1V
50
51Cruise "SET" lamp control output
52Vehicle speed signal inputVehicle runningPULSEHigh: Min. 5.0V12.6V
Low: Max. 1.0V0.2V
53Sensor groundIdleDCMax. 50mV34mV
54Accelerator Position Sensor #1 signal inputC.TAnalog0.3-0.9V0.77V
W.O.T4.0-4.8V4.23V
55Sensor groundIdleDCMax. 50mV36mV
56Sensor power (+5V)IG OFFDCMax. 0.5V0V
IG ON4.9-5.1V5.08V
57Sensor power (+5V)IG OFFDCMax. 0.5V0V
IG ON4.9-5.1V5.08V
58Sensor power (+5V)IG OFFDCMax. 0.5V0V
IG ON4.9-5.1V5.08V
59Sensor power (+5V)IG OFFDCMax. 0.5V0V
IG ON4.9-5.1V5.08V
60
61Engine speed signal outputIdlePULSEHigh: Battery Voltage13.0V
Low: Max. 0.5V0V
20-26Hz35Hz
62Fuel consumption signal outputIdlePULSEHigh: Battery Voltage or Vref12.8V
Low: Max. 0.5V0V
63Malfunction Indicator Lamp (MIL) control outputMIL OFFDCHigh: Battery Voltage4.24V
MIL ONLow: Max. 2.0V0V
64Air Conditioner Compressor Relay control outputA/C OFFDCBattery Voltage13.0V
A/C ONMax. 1.0V0.14V
65Cooling Fan Relay [Low] control output
66Cooling Fan Relay [High] control output
67
68Throttle Position Sensor signal (PWM) outputIdlePULSEHigh: Battery Voltage12.3V
Low: 0-0.5 V0V
100Hz
69Cruise "CRUISE" lamp control output
70Fuel Pump Relay control outputRelay OFFDCBattery Voltage12.5V
Relay ONMax. 1.0V0.09V
71Variable Intake Solenoid Valve control outputActiveDCMax. 1.0V0.1V
InactiveBattery Voltage12.4V
72Immobilizer lamp control output
73
74
75
76
77
78Purge Control Solenoid Valve control outputInactive ActivePULSEHigh: Battery Voltage13.2V
Low: Max. 1.0V0.08V
16Hz
79Wheel Speed Sensor [Low] signal input
80Wheel Speed Sensor [High] signal input

CONNECTOR SPECIFICATIONS REFERENCE

CONNECTOR [C144-B]

Pin No.DescriptionConditionTypeLevelTest Result
1ETC Motor [-] control outputIdlePULSEHigh: Battery Voltage13.3V
Low: Max. 1.0V0.3V
3.14KHz
2ETC Motor [+] control outputIdlePULSEHigh: Battery Voltage13.3V
Low: Max. 1.0V0.4V
3.14KHz
3
4CVVT Oil Temperature Sensor signal inputIdleAnalog0.5-4.5V1.68V
5
6
7Engine Coolant Temperature Sensor signal inputIdleAnalog0.5-4.5V0.47V
8Manifold Absolute Pressure Sensor signal inputIG ONAnalog3.9-4.1V4.01V
Idle0.8-1.6V1.59V
9
10
11Sensor power (+5V)IG OFFDCMax. 0.5V0V
IG ON4.9-5.1V5.08V
12Battery voltage supply after ignition switchIG OFFDCMax. 0.5V0V
IG ONBattery Voltage12.2V
13Sensor power (+5V)IG OFFDCMax. 0.5V0V
IG ON4.9-5.1V5.05V
14Sensor groundIdleDCMax. 50mV30mV
15Sensor power (+5V)IG OFFDCMax. 0.5V0V
IG ON4.9-5.1V5.06V
16Sensor power (+5V)IG OFFDCMax. 0.5V0V
IG ON4.9-5.1V5.06V
17Sensor groundIdleDCMax. 50mV30mV
18Sensor groundIdleDCMax. 50mV30mV
19Ignition Coil (Cylinder #6) control outputIdlePULSE1st: 300-400V272V
ON: Max. 2V1.2V
5.8Hz
20
21Crankshaft Position Sensor [High] signal inputIdleSine WaveVp_p: Min.L 0V8V
700Hz
22
23Sensor ShieldIdleDCMax. 50mV32mV
24Camshaft Position Sensor [Bank 2] signal inputIdlePULSEHigh: Vref5.08V
Low: Max. 0.5V0.06V
40Hz
25Camshaft Position Sensor [Bank 1] signal inputIdlePULSEHigh: Vref5.08V
Low: Max. 0.5V0.06V
40Hz
26
27
28Sensor groundIdleDCMax. 50mV27mV
29Sensor groundIdleDCMax. 50mV27mV
30Sensor groundIdleDCMax. 50mV26V
31Sensor groundIdleDCMax. 50mV27mV
32Sensor power (+5V)IG OFFDCMax. 0.5V0V
IG ON4.9-5.1V5.06V
33Sensor groundIdleDCMax. 50mV13mV
34Sensor groundIdleDCMax. 50mV13mV
35Power groundIdleDCMax. 50mV0mV
36Power groundIdleDCMax. 50mV0mV
37Power groundIdleDCMax. 50mV0mV
38Power groundIdleDCMax. 50mV2mV
39Power groundIdleDCMax. 50mV2mV
40Ignition Coil (Cylinder #4) control outputIdlePULSE1st: 300~400V263V
ON: Max. 2V1.4V
5.8Hz
41Crankshaft Position Sensor [Low] signal inputIdleSine WaveVp_p: Min.L 0V8V
700Hz
42
43
44
45
46
47
48Throttle Position Sensor #1 signal inputC.TAnalog0.25-0.9V
W.O.TMin. 4.0V
49Heated Oxygen Sensor [Bank 1 / Sensor 1] signal inputEngine RunningDCRich: 0.6-1.0V0.95V
Lean: 0-0.4V0.13V
50Heated Oxygen Sensor [Bank 1 / Sensor 2] signal inputEngine RunningDCRich: 0.6-1.0V0.88V
Lean: 0-0.4V0.21V
51Heated Oxygen Sensor [Bank 2 / Sensor 1] signal inputEngine RunningDCRich: 0.6-1.0V0.91V
Lean: 0-0.4V0.18V
52Heated Oxygen Sensor [Bank 2 / Sensor 2] signal inputEngine RunningDCRich: 0.6-1.0V0.89V
Lean: 0-0.4V0.22V
53Knock Sensor (KS) #2 [High] signal inputKnockingVariable Frequency0.3-0.3 V1.7V
Normal0 V
54Knock Sensor (KS) #2 [Low] signal inputKnockingVariable Frequency0.3-0.3 V1.7V
Normal0 V
55Knock Sensor (KS) #1 [Low] signal inputKnockingVariable Frequency0.3-0.3 V1.7V\
Normal0 V
56Knock Sensor (KS) #1 [High] signal inputKnockingVariable Frequency0.3-0.3 V1.7V
Normal0 V
57Throttle Position Sensor #2 signal inputC.TAnalogMin. 4.0V
W.O.T0.25-0.9V
58Sensor groundIdleDCMax. 50mV17mV
59
60Ignition Coil (Cylinder #2) control outputIdlePULSE1st: 300~400V266V
ON: Max. 2V1.3V
5.8Hz
61CVVT Oil Control Valve [Bank 2] control outputIdlePULSEBattery Voltage14.5V
Max. 1.0V0.1V
Duty variance when operating the accelerator128Hz
62CVVT Oil Control Valve [Bank 1] control outputIdlePULSEBattery Voltage14.3V
Max. 1.0V0.1V
Duty variance when operating the accelerator128Hz
63Injector (Cylinder #2) control outputIdlePULSEHigh: Battery Voltage13.8V
Low: Max. 1.0V0.13V
Vpeak: Max. 80V57.5V
5.8Hz
64Injector (Cylinder #3) control outputIdlePULSEHigh: Battery Voltage13.8V
Low: Max. 1.0V0.13V
Vpeak: Max. 80V56.8V
5.8Hz
65
66
67Heated Oxygen Sensor [Bank 2 / Sensor 1] Heater control outputEngine RunningPULSEHigh: Battery Voltage13.8V
Low: Max. 1.0V0.17V
16Hz
68Injector (Cylinder #4) control outputIdlePULSEHigh: Battery Voltage13.8V
Low: Max. 1.0V0.13V
Vpeak: Max. 80V56.8V
5.8Hz
69Injector (Cylinder #5) control outputIdlePULSEHigh: Battery Voltage13.7V
Low: Max. 1.0V0.13V
Vpeak: Max. 80V56.8V
5.8Hz
70Heated Oxygen Sensor [Bank 1 / Sensor 1] Heater control outputEngine RunningPULSEHigh: Battery Voltage13.8V
Low: Max. 1.0V0.17V
16Hz
71Injector (Cylinder #6) control outputIdlePULSEHigh: Battery Voltage13.8V
Low: Max. 1.0V0.13V
Vpeak: Max. 80V56.8V
5.8Hz
72Injector (Cylinder #1) control outputIdlePULSEHigh: Battery Voltage13.8V
Low: Max. 1.0V0.13V
Vpeak: Max. 80V56.8V
5.8Hz
73Heated Oxygen Sensor [Bank 2 / Sensor 2] Heater control outputEngine RunningPULSEHigh: Battery Voltage13.9V
Low: Max. 1.0V0.19V
16Hz
74Heated Oxygen Sensor [Bank 1 / Sensor 2] Heater control outputEngine RunningPULSEHigh: Battery Voltage13.9V
Low: Max. 1.0V0.18V
16Hz
75
76Power Supply (B+)AlwaysDCBattery Voltage13.0V
77Ignition Coil (Cylinder #3) control outputIdlePULSE1st: 300~400V266V
ON: Max. 2V1.4V
5.8Hz
78Ignition Coil (Cylinder #5) control outputIdlePULSE1st: 300~400V267V
ON: Max. 2V1.4V
5.8Hz
79Ignition Coil (Cylinder #1) control outputIdlePULSE1st: 300~400V268V
ONMax. 2V 1.4V
5.8Hz
80

CONNECTOR SPECIFICATIONS REFERENCE

Scheme 68

Scheme 68: CIRCUIT DIAGRAM

Scheme 69

Scheme 69

Scheme 70

Scheme 70

Scheme 71

Scheme 71

Scheme 72

Scheme 72

Scheme 73

Scheme 73: REPLACEMENT

Scheme 74

Scheme 74
  1. Turn ignition switch off.
  2. Disconnect the battery (-) cable from the battery.
  3. Remove the resonator (A).
  4. Disconnect the ECM connectors (A).
  5. Unscrew the ECM mounting bolts (B) and remove the ECM from the bracket (C).
  6. Install new ECM ECM installation bolts : 9.8-11.8 N.m (1.0-1.2 kgf.m, 7.2-8.7 lb.ft)

VIN PROGRAMMING PROCEDURE

VIN (Vehicle Identification Number) is a number that has the vehicle's information (Maker, Vehicle Type, Vehicle Line/Series, Body Type, Engine Type, Transmission Type, Model Year, Plant Location and so forth. When replacing an ECM, the VIN must be programmed in the ECM. If there is no VIN in ECM memory, the fault code (DTC P0630) is set.

CAUTIONThe programmed VIN cannot be changed. When writing the VIN, confirm the VIN carefully

Scheme 75

Scheme 75

Scheme 76

Scheme 76

Scheme 77

Scheme 77

Scheme 78

Scheme 78

Scheme 79

Scheme 79
  1. Select "Vehicle" and "Engine" (For example, SEDONA 3.5L V6).
  2. Select "VIN WRITING".
  3. Check the ECM status. NOTE: VIRGIN: VIN is not programmed LEARNT: VIN has been already programmed Is the ECM status "VIRGIN"? YES Go to next step 4. NO END
  4. Write the VIN with cursor, function and number keys, WARNING: Before pressing the "ENTER" key, confirm the VIN again because the programmed VIN cannot be changed.
  5. After verifying the written VIN, press the "ENTER" key.
  6. Turn the ignition switch OFF, then back ON.
  7. Verify the programmed VIN in the ECM memory.

ETC SYSTEM INITIALIZATION

  1. Erase the trouble codes on ECM
  2. Turn the ignition key off and keep this condition until the main relay is turned off.(10 sec.)
  3. Turn ignition key on more than 1 second to record the throttle motor position on the EEPROM