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Electronic Stability Control (Esc) System - Except Hev: Overview Kia Optima III

Anti-Lock/traction Control 9 illustrations ~898 words

Scheme 3

Scheme 3: Components

Description Of ESC

Optimum driving safety now has a name : ESC, the Electronic Stability Control.

ESC recognizes critical driving conditions, such as panic reactions in dangerous situations, and stabilizes the vehicle by wheel-individual braking and engine control intervention.

ESC adds a further function known as Active Yaw Control (AYC) to the ABS, TCS, EBD and ESC functions. Whereas the ABS/TCS function controls wheel slip during braking and acceleration and, thus, mainly intervenes in the longitudinal dynamics of the vehicle, active yaw control stabilizes the vehicle about its vertical axis.

This is achieved by wheel individual brake intervention and adaptation of the momentary engine torque with no need for any action to be taken by the driver.

ESC essentially consists of three assemblies : the sensors, the electronic control unit and the actuators.

The stability control feature works under all driving and operating conditions. Under certain driving conditions, the ABS/TCS function can be activated simultaneously with the ESC function in response to a command by the driver.

In the event of a failure of the stability control function, the basic safety function, ABS, is still maintained.

Scheme 4

Scheme 4: Description Of ESC

Description Of ESC Control

ESC system includes ABS/EBD, TCS and AYC function.

ABS/EBD function : The ECU changes the active sensor signal (current shift) coming from the four wheel sensors to the square wave. By using the input of above signals, the ECU calculates the vehicle speed and the acceleration & deceleration of the four wheels. And, the ECU judges whether the ABS/EBD should be actuated or not.

TCS function prevents the wheel slip of drive direction by adding the brake pressure and engine torque reduction via CAN communication. TCS function uses the wheel speed sensor signal to determine the wheel slip as far as ABS function. AYC function prevents unstable maneuver of the vehicle. To determine the vehicle maneuver, AYC function uses the maneuver sensor signals (Yaw Rate Sensor, Lateral Acceleration Sensor, Steering Wheel Angle Sensor).

If vehicle maneuver is unstable (Over Steer or Under Steer), AYC function applies the brake pressure on certain wheel, and send engine torque reduction signal by CAN.

After the key-on, the ECU continually diagnoses the system failure. (self-diagnosis) If the system failure is detected, the ECU informs driver of the system failure through the BRAKE/ABS/ESC warning lamp. (fail-safe warning)

Scheme 5

Scheme 5: Description Of ESC Control

Scheme 6

Scheme 6: Input And Output Diagram

Scheme 7

Scheme 7: ESC Hydraulic System Diagram

Scheme 8

Scheme 8
  1. ESC Non-operation : Normal braking. CONTINUITY REFERENCE CHART Solenoid valve Continuity Valve Motor pump TC Valve IN (NO) OFF OPEN OFF OFF OUT (NC) OFF CLOSE
  2. ESC operation CONTINUITY REFERENCE CHART Solenoid valve Continuity Valve Motor pump TC Valve Understeering (Only inside of rear wheel) IN (NO) OFF OPEN ON ON OUT (NC) OFF CLOSE Oversteering (Only outside of front wheel) IN (NO) OFF OPEN OUT (NC) OFF CLOSE

Operation

The EBD system (Electronic Brake force Distribution) as a sub-system of the ABS system is to control the maximum braking effectiveness by the rear wheels.

It further utilizes the efficiency of highly developed ABS equipment by controlling the slip of the rear wheels in the partial braking range.

The brake force is moved even closer to the optimum and controlled electronically, thus dispensing with the need for the proportioning valve.

The proportioning valve, because of a mechanical device, has limitations to achieve an ideal brake force distribution to the rear wheels as well as to carry out the flexible brake force distribution proportioning to the vehicle load or weight increasing.

And in the event of malfunctioning, driver cannot notice whether it fails or not.

EBD controlled by the ABS Control Module, calculates the slip ratio of each wheel at all times and controls the brake pressure of the rear wheels not to exceed that of the front wheels.

If the EBD fails, the EBD warning lamp (Parking brake lamp) lights up.

Description

When the vehicle is turning with respect to a vertical axis the yaw rate sensor detects the yaw rate electronically by the vibration change of plate fork inside the yaw rate sensor.

If yaw velocity reaches the specific velocity after it detects the vehicle'yawing, the ESC control is reactivated.

The later G sensor senses vehicle's lateral G. A small element inside the sensor is attached to a deflectable leverarm by later G.

Direction and magnitude of lateral G loaded to vehicle can be known with electrostatic capacity changing according to lateral G.

Scheme 9

Scheme 9: Description
  1. The ESC OFF switch is for the user to turn off the ESC system.
  2. The ESC OFF lamp is on when ESC OFF switch is engaged.

Scheme 10

Scheme 10: Inspection

Scheme 11

Scheme 11
  1. Turn ignition switch OFF and disconnect the negative (-) battery cable.
  2. Remove the crash pad side switch assembly.
  3. Check the continuity between the switch terminals as the ESC OFF switch is engaged.

The Steering Angle Sensor (SAS) is installed in MDPS (Motor Driven Power Steering) and it sends messages to HECU through CAN communication line.

The SAS is used to determine turning direction and speed of the steering wheel.

The HECU uses the signals from the SAS when performing ESC-related calculations.

Components (Steering Angle Sensor, Torque Sensor, Failsafe relay, etc.) of the EPS system are located inside the steering column & EPS unit assembly and the steering column. EPS unit assembly must not be disassemble to be inspected. They must be replaced. Refer to STEERING COLUMN AND SHAFT .