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2.7L V6 Engine: Specifications Kia Optima I рестайлинг

Mechanical 10 illustrations

SPECIFICATIONS

DescriptionSpecificationLimit
General
TypeV-type, DOHC
Number of cylinders6
Bore
[2.5 L]84 mm (3.3071 in.)
[2.7 L]86.7 mm (3.4134 in.)
Stroke75 mm (2.9528 in.)
Total displacement
[2.5 L]2,493cc
[2.7 L]2,656cc
Compression ratio10.0 : 1
Firing order1-2-3-4-5-6
Idle R.R.M700±100
Ignition timing at idling speedBTDC 12°±5°
Valve timing
Intake valve
Opens (BTDC)
Closes (ABDC)46°
Exhaust valve Opens (BBDC)44°
Closes (ATDC)
Valve overlap14°
Intake valve duration232°
Exhaust valve duration232°
Camshaft
Drive mechanismCogged type belt
Cam height43.95-44.15 mm (1.7303-1.7382 in.)
Journal diameter25.964-25.980 mm (1.0222-1.0228 in.)
Bearing oil clearance0.02-0.061 mm (0.0007-0.0024 in.)
End play0.1-0.15 mm (0.0039-0.0059 in.)43.45 mm (1.7106 in.) 25.914 mm (1.0202 in.) 0.1 (0.0039 in.)
Cylinder head
Flatness of gasket surfaceMax. 0.03 mm (0.0012 in.)0.05 mm (0.0020 in.)
Flatness of manifold mounting surface
IntakeMax. 0.15 mm (0.0059 in.)0.15 mm (0.0059 in.)
ExhaustMax. 0.15 mm (0.0059 in.)0.15 mm (0.0059 in.)
Valve guide hole diameter
0.05 (0.002) O.S.11.05-11.068 mm (0.435-0.4357 in.)
0.25 (0.010) O.S.11.25-11.268 mm (0.443-0.4436 in.)
0.50 (0.020) O.S.11.50-11.518 mm (0.453-0.4535 in.)
Intake valve seat ring hole diameter
0.3 (0.012) O.S.33.300-33.325 mm (1.311-1.312 in.)
Exhaust valve seat ring hole diameter
0.3 (0.012) O.S.28.600-28.621 mm (1.126-1.127 in.)
Valve
Overall length
Intake96.1 mm (3.7835 in.)
Exhaust97.15 mm (3.8248 in.)
Stem diameter
Intake5.965-5.98 mm (0.2348-0.2354 in.)
Exhaust5.95-5.965 mm (0.2343-0.2348 in.)
Face angle45°-45.5°
Margin
Intake1.0 mm (0.0394 in.)0.5 mm (0.0197 in.)
Exhaust1.3 mm (0.0512 in.)0.8 mm (0.0315 in.)
Clearance (stem-to-guide)
Intake0.02-0.05 mm (0.0008-0.0020 in.)0.10 mm (0.0038 in.)
Exhaust0.035-0.065 mm (0.0014-0.0026 in.)0.15 mm (0.0059 in.)
Valve spring
Free height42.5 mm (1.6732 in.)41.5 mm (1.6339 in.)
Load21.9 kg / 35 mm (48.4lb /1.3780 in.)21.9kg / 34 mm (48.4lb / 1.3386 in.)
Out of squarenessMax 1.5°Max 3°
Piston
Diameter (Standard)
[2.5 L]83.98-84.01 mm (3.3063-3.3075 in.)
[2.7 L]86.68-86.71 mm (3.4126-3.4138 in.)
Clearance (Piston-to-cylinder)0.010-0.030 mm (0.0004-0.0012 in.)
Ring groove width
No.1 Q003279021.230-1.250 mm (0.0484-0.0492 in.)
No.21.2200-1.240 mm (0.0480-0.0488 in.)
Oil2.515-2.535 mm (0.0990-0.0998 in.)
Piston for service0.25 mm (0.010 in.), 0.50 mm (0.020 in.), Oversize
Piston ring
Number of rings per piston3
Compression rings2
Oil ring1
Compression ring type
No.1Barrel type, steel
No.2Taper type, special cast iron
Oil ring type3-piece type
Ring end gap
No.10.20-0.35 mm (0.0079-0.0138 in.)0.8 mm (0.031 in.)
No.20.37-0.52 mm (0.0146-0.0205 in.)0.8 mm (0.031 in.)
Oil ring type0.2-0.7 mm (0.0079-0.0276 in.)1.0 mm (0.039 in.)
Ring end gap
No.10.04-0.08 mm (0.0016-0.0031 in.)0.1 mm (0.004 in.)
No.20.03-0.07 mm (0.0012-0.0028 in.)0.1 mm (0.004 in.)
Rings for service0.25 mm (0.010 in.), 0.50 mm (0.020 in.), Oversize
Connecting rod
Piston pin press-in load2,450-12,255N (250-1,250 kg, 551-2,755 lb)
Side clearance (Big end)0.10-0.25 mm (0.0039-0.0098 in.)0.4 mm (0.016 in.)
Bend0.05 mm or less / 100 mm (0.0020 in. or less/3.937 in.)
Twist0.1 mm or less / 100 mm (0.0039 in. or less / 3.937 in.)
Bearing
Oil clearance0.018-0.036 mm (0.0007-0.0014 in.)0.1 mm (0.004 in.)
Crankshaft
Journal O.D61.982-62.000 mm (2.4402-2.4409 in.)
Pin O.D47.982-48.000 mm (1.8891-1.8898 in.)
Out-of roundness of journal and pinMax. 0.003 mm (0.00012 in.)
Taper of journal and pinMax 0.005 mm (0.0002 in.)
End play0.070-0.250 mm (0.0028-0.0098 in.)0.3 mm (0.012 in.)
Main bearing
Oil clearance0.004-0.022 mm (0.0002-0.0009 in.)0.1 mm (0.004 in.)
Cylinder block
Cylinder bore
[2.5 L]84.00-84.03 mm (3.3071-3.3083 in.)
[2.7 L]86.7 mm (3.4134 in.)0.05 mm (0.002 in.)
Flatness of gasket surfaceMax. 0.03 mm (0.0012 in.)
Out-of-roundness and taperMax. 0.02 mm (0.0008 in.)
Oil pump
Side clearance
Body clearance0.100-0.181 mm (0.0039-0.0071 in.)
Side clearance0.040-0.095 mm (0.0016-0.0037 in.)
Relief spring
Free length43.8 mm (1.724 in.)
Load3.7 kg / 40.1 mm (8.2lb, 1.579 in.)
Oil filter
TypeCartridge, full flow
Engine oil pressure80 kPa (11.4 psi) or more [Conditions: Oil temperature is 75 to 90°C (167 to 194°F)]
Cooling methodEngine coolant cooling, forced circulation with electric fan
Cooling system
Quantity7.1 lit (7.5 U.S. qts., 6.2 lmp. qts.) [For V6]
Thermostat
TypeWax pellet type with jiggle valve
Normal opening temperature82°C (179.6°F)
Opening temperature range80°C - 84°C (176-183.2°F)
Wide open temperature95°C (203°F)
Radiator cap
Main valve opening pressure93.2-122.6 kPa (0.95-1.25 kg/cm 2 , 13.51-17.78 psi)
Main valve closing pressure83.4 kPa (0.85 kg/cm 2 , 12.1 psi)
Vacuum valve opening pressure6.86 kPa (-0.07 kg/cm 2 , -1.00 psi)
Air cleaner
TypeDry type
ElementUnwoven cloth type
Exhaust pipe
MufflerExpansion resonance type
Suspension system.Rubber hangers

Engine Specifications

Scheme 228

Scheme 228: SERVICE STANDARD

Scheme 229

Scheme 229: LUBRICANT

Scheme 230

Scheme 230: SEALANT

TORQUE SPECIFICATIONS

ApplicationFt. Lbs. (N.m)
Air Intake Surge Tank-To-Intake Manifold Bolt/Nut11-14 (15-19)
Auto Tensioner Fixed Bolt15-20 (20-27)
Camshaft Sprocket Bolt66-81 (90-110)
Catalytic Converter-To-Center Exhaust Pipe Nuts22-30 (30-40)
Center Exhaust Pipe-To-Main Muffler Nuts22-30 (30-40)
Connecting Rod Bolts
Step 112-15 (16-20)
Step 2Tighten An Additional 90-95 Degrees
Crankshaft Pulley Bolt133-140 (180-190)
Cylinder Head Bolts (Cold Engine) (1)
Step 118 (25)
Step 2Tighten An Additional 60-64 Degrees
Step 3Tighten An Additional 45-49 Degrees
Drive Belt Pulley Bolt26-41 (35-55)
Drive Belt Tensioner Bolt15-20 (20-27)
Drive Plate & Adapter Plate Bolt54-57 (73-77)
Engine Coolant Inlet Fitting Attaching Bolts13-15 (17-20)
Engine Coolant Pump-To-Cylinder Block Nut11-16 (15-22)
Engine Coolant Temperature Sensor15-30 (20-40)
Engine Hanger Bracket-To-Engine Bolt15-20 (20-27)
Engine Mounting Bracket Bolts/Nuts44-59 (60-80)
Engine Mounting Insulator Bolt66-81 (90-110)
Exhaust Manifold-To-Cylinder Head Nuts18-22 (25-30)
Flywheel Bolt54-57 (73-77)
Front Exhaust Pipe-To-Catalytic Converter Bolts30-44 (40-60)
Front Exhaust Pipe-To-Exhaust Manifold Nuts22-30 (30-40)
Front Roll Stopper Bracket-To-Sub Frame Bolts44-59 (60-80)
Front Roll Stopper Bracket-To-Transaxle Bolts44-59 (60-80)
Front Roll Stopper Insulator Bolt & Nut37-48 (50-65)
Generator Mount Bolt (Generator Mount Bracket Side)15-22 (20-30)
Generator Mount Bracket-To-Engine Bolt15-22 (20-30)
Generator Mount Nut (Engine Front Case Side)15-22 (20-30)
Intake Manifold-To-Cylinder Head Nuts15 (20)
Main Bearing Cap Bolts
M8
Step 110-14 (13-19)
Step 2Tighten An Additional 90-95 Degrees
M10
Step 120-24 (27-33)
Step 2Tighten An Additional 90-95 Degrees
Oil Filter13-18 (17-25)
Oil Pan Drain Plug26-33 (35-45)
Oil Relief Valve Plug30-37 (40-50)
Oil Screen Bolt11-16 (15-22)
Oxygen Sensor-To-Exhaust Manifold30-37 (40-50)
Power Steering Oil Pump Bracket-To-Front Cylinder Head Assembly Bolt13-19 (17-26)
Power Steering Oil Pump-To-Bracket Bolt13-19 (17-26)
Rear Roll Stopper Bracket-To-Sub Frame Bolts37-48 (50-65)
Rear Roll Stopper Bracket-To-Transaxle Bolts37-48 (50-65)
Rear Roll Stopper Insulator Bolt/Nut37-48 (50-65)
Starter-To-Engine
Bolt20-25 (27-34)
Nut15-22 (20-30)
Surge Tank Stay Bolt11-15 (15-20)
Throttle Body-To-Surge Tank Bolts11-15 (15-20)
Timing Belt Idler Pulley Bolt37-44 (50-60)
Timing Belt Tensioner Arm Fixed Bolt26-41 (35-55)
Timing Belt Tensioner Bolt15-20 (20-27)
Timing Belt Tensioner Pulley Bolt32-41 (43-55)
Transaxle Mounting Bracket Bolts44-59 (60-80)
Transaxle Mounting Insulator Bolt66-81 (90-110)
Transaxle Mounting Sub Bracket Nut44-59 (60-80)
Upper Oil Pan Bolts (2)
8 x 22 mm14-21 (19-28)
10 x 38 mm22-31 (30-42)
Water Outlet Fitting Bolt13-15 (17-20)
INCH Lbs. (N.m)
Air Cleaner Body Installation Bolt71-106 (8-12)
Air Cleaner Mounting Bolts71-106 (8-12)
Crankshaft Position Sensor Wheel Screw44-53 (5-6)
Cylinder Head Cover Bolts (3)
Step 1(4)
Step 244-53 (5-6)
Delivery Pipe Installation Bolts89-133 (10-15)
Distributor Adapter Assembly-To-Engine Bolt106-133 (12-15)
Exhaust Manifold Heat Protector-To-Exhaust Manifold Bolts106-133 (12-15)
Fuel Hose Clamp-To-Rear Cylinder Head Assembly Bolt106-133 (12-15)
Lower Oil Pan Bolt89-106 (10-12)
Main Muffler Hanger Support Bracket Bolts89-133 (10-15)
Oil Level Gauge Guide-To-Engine Bolt106-133 (12-15)
Oil Pressure Switch71-106 (8-12)
Oil Pump Case Bolts106-133 (12-15)
Oil Pump Cover Screw71-106 (8-12)
Oil Seal Case Bolt89-106 (10-12)
Rear Plate Bolt71-89 (8-10)
Timing Belt Cover Bolt89-106 (10-12)
Transaxle Mounting Plate Bolt89-106 (10-12)
Upper Oil Pan Bolts (2)44-62 (5-7)
(1) Tighten cylinder head bolts in sequence. (Scheme 231) (2) Tighten oil pan bolts in sequence. (Scheme 232) (3) Tighten bolts in sequence. (Scheme 233) (4) Tighten bolts to approximately half torque in sequence. (Scheme 233)
(1)Tighten cylinder head bolts in sequence. (Scheme 231)
(2)Tighten oil pan bolts in sequence. (Scheme 232)
(3)Tighten bolts in sequence. (Scheme 233)
(4)Tighten bolts to approximately half torque in sequence. (Scheme 233)

TORQUE SPECIFICATIONS

Scheme 231

Scheme 231

Scheme 232

Scheme 232

Scheme 233

Scheme 233: SPECIAL SERVICE TOOLS

Scheme 234

Scheme 234

Scheme 235

Scheme 235: TROUBLESHOOTING

Scheme 236

Scheme 236

Scheme 237

Scheme 237