These materials are confidential and are not to be disclosed to, or utilized by, any individual or entity other than participants of the Motorist Assurance Program (MAP).
The Automotive Maintenance and Repair Association (AMRA) and MAP do not warrant these materials or guarantee their accuracy, and AMRA and MAP assume no liability for errors.
MAP STANDARDS OF SERVICE
MAP developed standards of service for shops to follow in working with customers. Written from the point of view of customers, and for the use of maintenance and repair shops, the standards expand on the ideas and promises established in MAP's Pledge to Customer
I. Our recommendations are based upon the following definitions.
System Failure - Parts/system indicated are out of manufacturers' specifications, have failed or are unable to perform their normal function as intended or designed by the manufacturers. Service/replacement is required.
Preventive/Scheduled Maintenance - Parts/system are scheduled for service/ replacement per industry standards or are near the end of their useful life and repair/ replacement is recommended in advance of parts/system failure. Service/replacement is suggested.
Improved System Performance - Parts/ system indicated are recommended for repair/ replacement to enhance/improve the vehicle's ability to perform as intended or designed by the manufacturer, or as requested by the customer. Service/replacement is suggested.
II. Training/Criteria Our personnel have acquired auto repair expertise through formal education or work experience. Where appropriate, personnel are moving toward certification (e.g. vehicle manufacturer, ASE, etc.) for the services performed. Continuing education will be supported by all MAP participants.
III. Appropriate Company Approved Inspection
We will perform an appropriate inspection based on MAP Uniform Inspection & Communication Standards.
Written estimates based on our inspection, in compliance with state and local regulations, will include parts (dollar amount), labor (dollar amount), and the total estimate.
No work will be performed without the customer's prior approval.
A minimum limited warranty will be offered of 90 days or 4,000 miles, whichever comes first, covering parts and labor.
All customers will be entitled to the return of old parts, or if they choose, they may examine the parts prior to leaving the store. Where failed parts are required to be returned to the manufacturer in order to honor the warranty, the customer will be allowed to examine the parts.
VIII. Classification of Parts
Replaced parts will be identified as new, remanufactured, rebuilt or used. MAP participants will inform the customer and indicate on the estimate and invoice whether a part is new, remanufactured, rebuilt or used.
THE MAP PROCESS - OVERVIEW
Repair Association, Inc. (AMRA). Participation in the Motorist Assurance Program comes from retailers, suppliers, independent repair facilities, vehicle manufacturers and industry associations.
Our organization's mission is to strengthen the relationship between the consumer and the auto repair industry. We produce materials that give motorists the information and encouragement to take greater responsibility for their vehicles-through proper, manufacturer / recommended maintenance. We encourage participating service and repair shops (including franchisees and dealers) to adopt (1) a Pledge of Assurance to their Customers and (2) the Motorist Assurance Program Standards of Service. All participating service providers have agreed to subscribe to this Pledge and to adhere to the promulgated Standards of Service demonstrating to their customers that they are serious about customer satisfaction.
These Standards of Service require that an inspection of the vehicle's (problem) system be made and the results communicated to the customer according to industry standards. Given that the industry did not have such standards, the Motorist Assurance Program successfully promulgated industry inspection communication standards in 1994-95 for the following systems: Exhaust, Brakes, ABS, Steering and Suspension, Engine Maintenance and Performance, HVAC, Electrical Systems, and Drive Train and Transmissions. Further, revisions to all of these inspection communication standards are continually re-published. Participating shops utilize these Uniform Inspection & Communication Standards as part of the inspection process and for communicating their findings to their customers.
The Motorist Assurance Program continues to work cooperatively and proactively with government agencies and consumer groups toward solutions that both benefit the customer and are mutually acceptable to both regulators and industry. We maintain the belief that industry must retain control over how we conduct our business, and we must be viewed as part of the solution and not part of the problem. Meetings with state and other government officials (and their representatives), concerned with auto repair and/or consumer protection, are conducted. Feedback from these sessions is brought back to the association, and the program adjusted as needed.
We welcome you to join us as we continue our outreach... with your support, both the automotive repair industry and your customers will reap the benefits. Please visit MAP at our Internet site www.motorist.org or contact us at
201 Park Washington Court
Falls Church, Virginia 22046
Tel: (703) 532-2027 * Fax: (202) 318-0378
THE MAP PROCESS - OVERVIEW OF SERVICE REQUIREMENTS AND SUGGESTIONS
It is MAP policy that all exhaust, brake, steering, suspension, wheel alignment, drive-train, engine performance and maintenance, and heating, ventilation and air conditioning, and electrical services be offered and performed under the standards and procedures specified in these sections.
Before any service is performed on a vehicle, an inspection of the appropriate system must be performed. The results of this inspection must be explained to the customer and documented on an inspection form. The condition of the vehicle and its components will indicate what services/part replacements may be "Required" or "Suggested". In addition, suggestions may be made to satisfy the requests expressed by the customer.
When a component is suggested or required to be repaired or replaced, the decision to repair or replace must be made in the customer's best interest, and at his or her choice given the options available.
This section lists the various parts and conditions that indicate a required or suggested service or part replacement. Although this list is extensive, it is not fully inclusive. In addition to this list, a technician may make a suggestion. However, any suggestions must be based on substantial and informed experience or the vehicle manufacturer's recommended service interval and must be documented. However, any suggestions must be documented and must be based on substantial and informed experience or the vehicle manufacturer's recommended service interval. NOTE: Vehicle manufacturer service intervals are often categorized as either Normal or Severe. Frequently, motorists are unaware that their driving patterns and habits meet the criteria for following Severe Service schedules. Severe Service is generally defined as, but not limited to one or more of the following conditions: Driving in stop-and-go traffic; frequent short trips; high-speed driving; extreme temperatures; towing or hauling.
Some conditions indicate that service or part replacement is required because the part in question is no longer providing the function for which it is intended, does not meet a vehicle manufacturer's design specification or is missing.
- Example: An exhaust pipe has corroded severely and has a hole in it through which exhaust gases are leaking. Replacement of the exhaust pipe in this case is required due to functional failure.
- Example: A brake rotor has been worn to the point where it measures less than the vehicle manufacturer's discard specifications. Replacement of the rotor is required because it does not meet design specifications.
Some conditions indicate that a service or part replacement is suggested because the part is close to the end of its useful life or addresses a customer's need, convenience or request. If a customer's vehicle has one of these conditions, the procedure may be only to suggest service.
- Example: An exhaust pipe is rusted, corroded or weak, but no leaks are present. In this case, the exhaust pipe has not failed. However, there is evidence that the pipe may need replacement in the near future. Replacement of the pipe may be suggested for the customer's convenience in avoiding a future problem.
- Example: The customer desires improved ride and/or handling, but the vehicle's shocks or struts have not failed. In this case, replacement may be suggested to satisfy the customer's wishes. In this case, replacement of the shocks or struts may not be sold as a requirement.
A customer, of course, has the choice of whether or not a shop will service his or her vehicle. He or she may decide not to follow some of your suggestions. When a repair is required, a MAP shop must refuse partial service on that system if, in the judgment of the service provider, proceeding with the work could create or continue an unsafe condition. When a procedure states that required or suggested repair or replacement is recommended, the customer must be informed of the generally acceptable repair/replacement options whether or not performed by the shop.
The following reasons may be used for required and suggested services. These codes are shown in the "Code" column of the MAP Uniform Inspection & Communications Standards that follow
| Reasons to Require Repair or Replacement | Reasons to Suggest Repair or Replacement |
| Part no longer performs intended purpose Part does not meet a design specification (regardless of performance) Part is missing | Part is close to the end of its useful life B - Part does not meet a design specification (regardless of performance) (just above discard specifications, or weak; failure likely to occur soon, etc.) To address a customer need, convenience, or request (to stiffen ride, enhance performance, eliminate noise, etc.) To comply with maintenance recommended by the vehicle's Original Equipment Manufacturer (OEM) Technician's recommendation based on substantial and informed experience To comply with maintenance recommended by AMRA / MAP |
| NOTE: When a repair is required, the shop must refuse partial service to the system in question, if the repair creates or continues an unsafe condition. | NOTE: Suggested services are always optional. When presenting suggested repairs to the customer, you must present the facts, allowing the customer to draw their own conclusions and make an informed decision about how to proceed. |
| NOTE |
| When a repair is required, the shop must refuse partial service to the system in question, if the repair creates or continues an unsafe condition. |
| NOTE |
| Suggested services are always optional. When presenting suggested repairs to the customer, you must present the facts, allowing the customer to draw their own conclusions and make an informed decision about how to proceed. |
Battery, Starting & Charging System Checksheet (1 Of 2). Scheme 3
Scheme 3: Battery, Starting & Charging System Checksheet (1 Of 2)
Battery, Starting & Charging System Checksheet (2 Of 2). Scheme 4
Scheme 4: Battery, Starting & Charging System Checksheet (2 Of 2)
ACTUATOR MOTORS (ELECTRIC)
| Condition | Code | Procedure |
| Attaching hardware broken | A | Require repair or replacement of hardware |
| Attaching hardware missing | C | Require replacement of hardware |
| Attaching hardware not functioning | A | Require repair or replacement of hardware |
| Connector (Weatherpack type) leaking | A | Require repair or replacement |
| Connector broken | A | Require repair or replacement |
| Connector melted | A | Require repair or replacement |
| NOTE: Determine cause and correct prior to repair or replacement of part. |
| Connector missing | C | Require replacement |
| Inoperative | A | Require replacement |
| NOTE: Inoperative includes intermittent operation. |
| Linkage bent, affecting performance | A | Require repair or replacement of linkage |
| Linkage bent, not affecting performance | 2 | Suggest repair or replacement of linkage |
| Linkage broken | A | Require repair or replacement of linkage |
| Linkage loose, affecting performance | A | Require repair or replacement of linkage |
| Linkage loose, not affecting performance | 1 | Suggest repair or replacement of linkage |
| Linkage missing | C | Require replacement |
| Linkage noisy | 2 | Suggest repair or replacement |
| Missing | C | Require replacement |
| Missing | C | Require replacement |
| Noisy | 2 | Suggest repair or replacement |
| Out of adjustment | B | Require repair or replacement |
| Terminal broken | A | Require repair or replacement |
| Terminal burned, affecting performance | A | Require repair or replacement |
| NOTE: Determine cause and correct prior to repair or replacement of part. |
| Terminal burned, not affecting performance | 2 | Suggest repair or replacement |
| NOTE: Determine cause and correct prior to repair or replacement of part. |
| Terminal corroded, affecting performance | A | Require repair or replacement |
| Terminal corroded, not affecting performance | 2 | Suggest repair or replacement |
| Terminal loose, affecting performance | B | Require repair or replacement |
| Terminal loose, not affecting performance | 1 | Suggest repair or replacement |
| NOTE |
| Determine cause and correct prior to repair or replacement of part. |
| NOTE |
| Inoperative includes intermittent operation. |
| NOTE |
| Determine cause and correct prior to repair or replacement of part. |
| NOTE |
| Determine cause and correct prior to repair or replacement of part. |
ACTUATOR MOTORS (VACUUM)
| Condition | Code | Procedure |
| Attaching hardware broken | A | Require repair or replacement of hardware |
| Attaching hardware missing | C | Require replacement of hardware |
| Attaching hardware not functioning | A | Require repair or replacement of hardware |
| Connector (Weatherpack type) leaking | A | Require repair or replacement |
| Connector broken | A | Require repair or replacement |
| Connector melted | A | Require repair or replacement |
| NOTE: Determine cause and correct prior to repair or replacement of part. |
| Connector missing | C | Require replacement |
| Inoperative | A | Require replacement |
| NOTE: Inoperative includes intermittent operation. |
| Leaking (vacuum) | A | Require repair or replacement |
| Linkage bent, affecting performance | A | Require repair or replacement of linkage |
| Linkage bent, not affecting performance | 2 | Suggest repair or replacement of linkage |
| Linkage binding, affecting performance | A | Require repair or replacement of linkage |
| Linkage binding, not affecting performance | 1 | Suggest repair or replacement of linkage |
| Linkage broken | A | Require repair or replacement of linkage |
| Linkage loose, affecting performance | A | Require repair or replacement of linkage |
| Linkage loose, not affecting performance | 1 | Suggest repair or replacement of linkage |
| Linkage missing | C | Require replacement |
| Linkage noisy | 2 | Suggest repair or replacement |
| Missing | C | Require replacement |
| Noisy | 2 | Suggest repair or replacement |
| Out of adjustment | B | Require repair or replacement |
| NOTE |
| Determine cause and correct prior to repair or replacement of part. |
| NOTE |
| Inoperative includes intermittent operation. |
AIR BAGS
Note. For all air bag components and conditions, refer to vehicle manufacturer's specifications for diagnosis and parts replacement.
ALTERNATORS AND GENERATORS
Note. If components have been added that increase vehicle electrical load requirement ( for example, sound systems, air conditioning, alarm systems, etc.), charging system output must meet the increased demand.
| Condition | Code | Procedure |
| Alternator output meets OEM specification but is insufficient for add on electrical load | 2 | Suggest upgrade of alternator or removal of excess electrical load |
| Alternator's rated output is below OEM specification | B | Require replacement |
| Attaching hardware broken | A | Require repair or replacement of hardware |
| Attaching hardware missing | C | Require replacement of hardware |
| Attaching hardware non-functioning | A | Require repair or replacement of hardware |
| Connector (Weatherpack type) leaking | A | Require repair or replacement |
| Connector broken | A | Require repair or replacement |
| Connector melted | A | Require repair or replacement |
| NOTE: Determine cause and correct prior to repair or replacement of part. |
| Connector missing | C | Require replacement |
| Diode inoperative | A | Require repair or replacement |
| NOTE: Inoperative includes intermittent operation. |
| Housing broken, affecting performance | A | Require repair or replacement |
| Housing broken, not affecting performance | | No service suggested or required |
| Housing cracked, affecting performance | A | Require repair or replacement |
| Housing cracked, not affecting performance | 1 | Suggest repair or replacement |
| Inoperative | A | Require repair or replacement |
| NOTE: Inoperative includes intermittent operation. |
| Noisy | 2 | Suggest repair or replacement |
| Pulley incorrect | B | Require replacement |
| Terminal broken | A | Require repair or replacement |
| Terminal burned, affecting performance | A | Require repair or replacement |
| NOTE: Determine cause and correct prior to repair or replacement of part. |
| Terminal burned, not affecting performance | 2 | Suggest repair or replacement |
| Terminal corroded, affecting performance | A | Require repair or replacement |
| Terminal corroded, not affecting performance | 2 | Suggest repair or replacement |
| Terminal loose, affecting performance | B | Require repair or replacement |
| Terminal loose, not affecting performance | 1 | Suggest repair or replacement |
| Terminal resistance (voltage drop) out of specification | A | Require repair or replacement |
| Threads damaged | A | Require repair or replacement |
| Threads stripped (threads missing) | A | Require replacement |
| Voltage drop out of specification | A | Require repair or replacement |
| NOTE |
| Determine cause and correct prior to repair or replacement of part. |
| NOTE |
| Inoperative includes intermittent operation. |
| NOTE |
| Inoperative includes intermittent operation. |
| NOTE |
| Determine cause and correct prior to repair or replacement of part. |
AMPLIFIERS
| Condition | Code | Procedure |
| Attaching hardware broken | A | Require repair or replacement of hardware |
| Attaching hardware missing | C | Require replacement of hardware |
| Attaching hardware not functioning | A | Require repair or replacement of hardware |
| Connector broken | A | Require repair or replacement |
| Connector melted | A | Require repair or replacement |
| NOTE: Determine cause and correct prior to repair or replacement of part. |
| Connector missing | C | Require replacement |
| Malfunctioning | A | Require repair or replacement |
| NOTE: Malfunctioning includes inoperative, intermittent operation, or failure to perform all functions. |
| Missing | C | Require replacement |
| Sound quality poor | A | Require repair or replacement |
| NOTE: Make sure poor sound quality is not caused by ignition/charging system or other forms of electrical interference. |
| Terminal broken | A | Require repair or replacement |
| Terminal burned, affecting performance | A | Require repair or replacement |
| NOTE: Determine cause and correct prior to repair or replacement of part. |
| Terminal burned, not affecting performance | 2 | Suggest repair or replacement |
| Terminal corroded, affecting performance | A | Require repair or replacement |
| Terminal corroded, not affecting performance | 2 | Suggest repair or replacement |
| Terminal loose, affecting performance | B | Require repair or replacement |
| Terminal loose, not affecting performance | 1 | Suggest repair or replacement |
| Wire lead burned | A | Require repair or replacement |
| Wire lead conductors exposed | B | Require repair or replacement |
| Wire lead open | A | Require repair or replacement |
| Wire lead shorted | A | Require repair or replacement |
| Wire lead shorted | A | Require repair or replacement |
| NOTE |
| Determine cause and correct prior to repair or replacement of part. |
| NOTE |
| Malfunctioning includes inoperative, intermittent operation, or failure to perform all functions. |
| NOTE |
| Make sure poor sound quality is not caused by ignition/charging system or other forms of electrical interference. |
| NOTE |
| Determine cause and correct prior to repair or replacement of part. |
ANTENNAS
| Condition | Code | Procedure |
| Attaching hardware broken | A | Require repair or replacement of hardware |
| Attaching hardware missing | C | Require replacement of hardware |
| Attaching hardware not functioning | A | Require repair or replacement of hardware |
| Bent, affecting performance | 2 | Suggest repair or replacement |
| Binding | 2 | Suggest repair or replacement |
| Broken | A | Require replacement |
| Connector broken | A | Require repair or replacement |
| Connector melted | A | Require repair or replacement |
| NOTE: Determine cause and correct prior to repair or replacement of part. |
| Connector missing | C | Require replacement |
| Inoperative | A | Require replacement |
| NOTE: Inoperative includes intermittent operation or out of specification. |
| Insulation damaged, conductors exposed | A | Require repair or replacement |
| Insulation damaged, conductors not exposed | 1 | Suggest replacement |
| Missing | C | Require replacement |
| Motor runs continuously | A | Require or replacement |
| Power antenna noisy | 2 | Suggest repair or replacement |
| Sticking | 2 | Suggest repair or replacement |
| Terminal broken | A | Require repair or replacement |
| Terminal burned, affecting performance | A | Require repair or replacement |
| NOTE: Determine cause and correct prior to repair or replacement of part. |
| Terminal burned, not affecting performance | 2 | Suggest repair or replacement |
| Terminal corroded, affecting performance | A | Require repair or replacement |
| Terminal corroded, not affecting performance | 2 | Suggest repair or replacement |
| Terminal loose, affecting performance | B | Require repair or replacement |
| Terminal loose, not affecting performance | 1 | Suggest repair or replacement |
| NOTE |
| Determine cause and correct prior to repair or replacement of part. |
| NOTE |
| Inoperative includes intermittent operation or out of specification. |
| NOTE |
| Determine cause and correct prior to repair or replacement of part. |
BATTERIES
Note. Proper operation of any electrical system or component can be affected by battery condition. The battery(ies) must meet or exceed minimum specification for vehicle as equipped and test to that specific battery's CCA. Definition of Terms Battery Performance Testing - Testing that determines whether or not a battery meets both vehicle OEM and battery manufacturer's specifications. Cold Cranking Amp (CCA) Rating - The number of amperes a new, fully charged battery at 0° F ( -17.8° C) can deliver for 30 seconds and maintain at least a voltage of 1.2 volts per cell (7.2 volts for a 12-volt battery). Cranking Amps (CA) - The number of amperes a new, fully charged battery, typically at 32° F (0° C) can deliver for 30 seconds and maintain at least a voltage of 1.2 volts per cell (7.2 volts for a 12volt battery). OEM Cranking Amps - The minimum CCA required by the original vehicle manufacturer for a specific vehicle.
| Condition | Code | Procedure |
| Battery frozen | | Further inspection required |
| NOTE: Do not attempt to charge a frozen battery. Allow battery to warm thoroughly and then performance-test. If battery fails performance test, require replacement. |
| Battery tests near the ""end of its useful life"" utilizing a tester or on-board monitor able to accurately determine this condition | 1 | Suggest Replacement |
| Case leaking | A | Require replacement |
| Casing swollen | A | Further inspection required |
| NOTE: No service suggested or required unless the battery fails performance test, in which case, require replacement. |
| Circuit open internally | A | Require replacement |
| Electrolyte contamination | A | Further inspection required |
| NOTE: No service suggested or required unless the battery fails performance test, in which case, require replacement. |
| Electrolyte discoloration | A | Further inspection required |
| NOTE: No service suggested or required unless the battery fails performance test, in which case, require replacement. |
| Fails to accept and hold charge | A | Require replacement |
| NOTE: This phrase refers to a battery that fails to either accept and/or retain a charge using appropriate times listed in the Battery Charging Guide of the BCl Service Manual, battery charger operating manual, or battery manufacturer' s specifications. |
| Fluid level low | B | Further inspection required |
| NOTE: Determine cause of low fluid level. Refill to proper level(s) with water (distilled water preferred). Recharge battery and performance-test. |
| NOTE: If battery does not meet specifications, require replacement. |
| NOTE: If battery is sealed type (non-removable filler caps), require replacement. |
| Out of performance specification for battery | B | Require replacement |
| NOTE: The battery may meet vehicle's OEM specifications for that vehicle but test below the minimum specifications defined by the battery manufacturer. |
| Out of specification for application | B | Require replacement |
| NOTE: The battery may meet battery manufacturer's specifications but test below the minimum specification defined by the vehicle's OEM for that vehicle. |
| Post (top or side) burned, affecting performance | A | Require repair or replacement |
| NOTE: Determine cause and correct prior to repair or replacement of part. |
| Post (top or side) burned, not affecting performance | 2 | Suggest repair or replacement |
| NOTE: Determine cause and correct prior to repair or replacement of part. |
| Post (top or side) corroded, affecting performance | A | Require repair |
| Post (top or side) corroded, not affecting performance | 2 | Suggest repair |
| Post (top or side) loose | A | Require replacement |
| Post (top or side) melted, affecting performance | A | Require repair or replacement |
| NOTE: Determine cause and correct prior to repair or replacement of part. |
| Post (top or side) melted, not affecting performance | 2 | Suggest repair or replacement |
| NOTE: Determine cause and correct prior to repair or replacement of part. |
| Specific gravity low | B | Further inspection required |
| NOTE: Recharge and test to manufacturer's specifications. If battery fails performance test, require replacement. |
| State of charge low | A | Further inspection required |
| NOTE: Recharge and test to manufacturer's specifications. If battery fails performance test, require replacement. |
| Top dirty | 2 | Suggest cleaning battery |
| Top wet | A | Require cleaning battery Further inspection required |
| NOTE: Check fluid level and adjust to manufacturer's specification. Suggest checking charging system for proper operation. |
| Vent cap loose | A | Require repair or replacement of vent cap |
| Vent cap missing | C | Require replacement of vent cap |
| NOTE |
| Do not attempt to charge a frozen battery. Allow battery to warm thoroughly and then performance-test. If battery fails performance test, require replacement. |
| NOTE |
| No service suggested or required unless the battery fails performance test, in which case, require replacement. |
| NOTE |
| No service suggested or required unless the battery fails performance test, in which case, require replacement. |
| NOTE |
| No service suggested or required unless the battery fails performance test, in which case, require replacement. |
| NOTE |
| This phrase refers to a battery that fails to either accept and/or retain a charge using appropriate times listed in the Battery Charging Guide of the BCl Service Manual, battery charger operating manual, or battery manufacturer' s specifications. |
| NOTE |
| Determine cause of low fluid level. Refill to proper level(s) with water (distilled water preferred). Recharge battery and performance-test. |
| NOTE |
| If battery does not meet specifications, require replacement. |
| NOTE |
| If battery is sealed type (non-removable filler caps), require replacement. |
| NOTE |
| The battery may meet vehicle's OEM specifications for that vehicle but test below the minimum specifications defined by the battery manufacturer. |
| NOTE |
| The battery may meet battery manufacturer's specifications but test below the minimum specification defined by the vehicle's OEM for that vehicle. |
| NOTE |
| Determine cause and correct prior to repair or replacement of part. |
| NOTE |
| Determine cause and correct prior to repair or replacement of part. |
| NOTE |
| Determine cause and correct prior to repair or replacement of part. |
| NOTE |
| Determine cause and correct prior to repair or replacement of part. |
| NOTE |
| Recharge and test to manufacturer's specifications. If battery fails performance test, require replacement. |
| NOTE |
| Recharge and test to manufacturer's specifications. If battery fails performance test, require replacement. |
| NOTE |
| Check fluid level and adjust to manufacturer's specification. Suggest checking charging system for proper operation. |
BATTERY CABLES, WIRES AND CONNECTORS
| Condition | Code | Procedure |
| Application incorrect | B | Require repair or replacement |
| Attaching hardware broken | A | Require repair or replacement of hardware |
| Attaching hardware missing | C | Require replacement of hardware |
| Attaching hardware not functioning | A | Require repair or replacement of hardware |
| Connector broken | A | Require repair or replacement |
| Connector melted | A | Require repair or replacement |
| NOTE: Determine cause and correct prior to repair or replacement of part. |
| Connector missing | C | Require replacement |
| Insulation damaged, conductors exposed | A | Require repair or replacement |
| NOTE: Exposed conductor at replacement (aftermarket) terminal end does not require repair or replacement. |
| Insulation damaged, conductors not exposed | 1 | Suggest replacement |
| Open | A | Require repair or replacement |
| Protective shield (conduit) melted | 2 | Suggest repair or replacement |
| NOTE: Determine cause and correct prior to repair or replacement of part. |
| Protective shield (conduit) missing | C | Suggest repair or replacement |
| Resistance (voltage drop) out of specification | A | Require repair or replacement |
| Routed incorrectly | B | Require repair |
| Secured incorrectly | B | Require repair |
| Shorted | A | Require repair or replacement |
| Terminal broken | A | Require repair or replacement |
| Terminal burned, affecting performance | A | Require repair or replacement |
| NOTE: Determine cause and correct prior to repair or replacement of part. |
| Terminal burned, not affecting performance | 2 | Suggest repair or replacement |
| Terminal corroded, affecting performance | A | Require repair or replacement |
| Terminal corroded, not affecting performance | 2 | Suggest repair or replacement |
| Terminal loose, affecting performance | B | Require repair or replacement |
| Terminal loose, not affecting performance | 1 | Suggest repair or replacement |
| Voltage drop out of specification | A | Require repair or replacement |
| NOTE |
| Determine cause and correct prior to repair or replacement of part. |
| NOTE |
| Exposed conductor at replacement (aftermarket) terminal end does not require repair or replacement. |
| NOTE |
| Determine cause and correct prior to repair or replacement of part. |
| NOTE |
| Determine cause and correct prior to repair or replacement of part. |
BATTERY CABLES
| Condition | Code | Procedure |
| Application incorrect | B | Require repair or replacement |
| Attaching hardware broken | A | Require repair or replacement of hardware |
| Attaching hardware missing | C | Require replacement of hardware |
| Attaching hardware not functioning | A | Require repair or replacement of hardware |
| Connector broken | A | Require repair or replacement |
| Connector melted | A | Require repair or replacement |
| NOTE: Determine cause and correct prior to repair or replacement of part. |
| Connector missing | C | Require replacement |
| Insulation damaged, conductors exposed | A | Require repair or replacement |
| NOTE: Exposed conductor at replacement (aftermarket) terminal end does not require repair or replacement. |
| Insulation damaged, conductors not exposed | 1 | Suggest replacement |
| Open | A | Require repair or replacement |
| Protective shield (conduit) melted | 2 | Suggest repair or replacement |
| NOTE: Determine cause and correct prior to repair or replacement of part. |
| Protective shield (conduit) missing | C | Suggest repair or replacement |
| Resistance (voltage drop) out of specification | A | Require repair or replacement |
| Routed incorrectly | B | Require repair |
| Secured incorrectly | B | Require repair |
| Shorted | A | Require repair or replacement |
| Terminal broken | A | Require repair or replacement |
| Terminal burned, affecting performance | A | Require repair or replacement |
| NOTE: Determine cause and correct prior to repair or replacement of part. |
| Terminal burned, not affecting performance | 2 | Suggest repair or replacement |
| Terminal corroded, affecting performance | A | Require repair or replacement |
| Terminal corroded, not affecting performance | 2 | Suggest repair or replacement |
| Terminal loose, affecting performance | B | Require repair or replacement |
| Terminal loose, not affecting performance | 1 | Suggest repair or replacement |
| Voltage drop out of specification | A | Require repair or replacement |
| NOTE |
| Determine cause and correct prior to repair or replacement of part. |
| NOTE |
| Exposed conductor at replacement (aftermarket) terminal end does not require repair or replacement. |
| NOTE |
| Determine cause and correct prior to repair or replacement of part. |
| NOTE |
| Determine cause and correct prior to repair or replacement of part. |
BATTERY TRAYS AND HOLD DOWN HARDWARE
| Condition | Code | Procedure |
| Battery improperly secured | 2 | Suggest repair |
| Bent, affecting performance | A | Require repair or replacement |
| Bent, not affecting performance | | No service suggested or required |
| Broken, affecting performance | A | Require repair or replacement |
| Broken, not affecting performance | | No service suggested or required |
| Corroded, affecting performance | A | Require repair or replacement |
| Corroded, not affecting performance | 2 | Suggest repair or replacement |
| Cracked, affecting performance | A | Require repair or replacement |
| Cracked, not affecting performance | 1 | Suggest repair or replacement |
| Missing | C | Require replacement |
| Threads damaged | A | Require repair or replacement |
| Water drain clogged | A | Require repair |
BATTERY WIRES
| Condition | Code | Procedure |
| Application incorrect | B | Require repair or replacement |
| Attaching hardware broken | A | Require repair or replacement of hardware |
| Attaching hardware missing | C | Require replacement of hardware |
| Attaching hardware not functioning | A | Require repair or replacement of hardware |
| Connector broken | A | Require repair or replacement |
| Connector melted | A | Require repair or replacement |
| NOTE: Determine cause and correct prior to repair or replacement of part. |
| Connector missing | C | Require replacement |
| Insulation damaged, conductors exposed | A | Require repair or replacement |
| NOTE: Exposed conductor at replacement (aftermarket) terminal end does not require repair or replacement. |
| Insulation damaged, conductors not exposed | 1 | Suggest replacement |
| Open | A | Require repair or replacement |
| Protective shield (conduit) melted | 2 | Suggest repair or replacement |
| NOTE: Determine cause and correct prior to repair or replacement of part. |
| Protective shield (conduit) missing | C | Suggest repair or replacement |
| Resistance (voltage drop) out of specification | A | Require repair or replacement |
| Routed incorrectly | B | Require repair |
| Secured incorrectly | B | Require repair |
| Shorted | A | Require repair or replacement |
| Terminal broken | A | Require repair or replacement |
| Terminal burned, affecting performance | A | Require repair or replacement |
| NOTE: Determine cause and correct prior to repair or replacement of part. |
| Terminal burned, not affecting performance | 2 | Suggest repair or replacement |
| Terminal corroded, affecting performance | A | Require repair or replacement |
| Terminal corroded, not affecting performance | 2 | Suggest repair or replacement |
| Terminal loose, affecting performance | B | Require repair or replacement |
| Terminal loose, not affecting performance | 1 | Suggest repair or replacement |
| Voltage drop out of specification | A | Require repair or replacement |
| NOTE |
| Determine cause and correct prior to repair or replacement of part. |
| NOTE |
| Exposed conductor at replacement (aftermarket) terminal end does not require repair or replacement. |
| NOTE |
| Determine cause and correct prior to repair or replacement of part. |
| NOTE |
| Determine cause and correct prior to repair or replacement of part. |
BELTS
| Condition | Code | Procedure |
| Alignment incorrect | B | Further inspection required |
| NOTE: Determine cause of incorrect alignment and require repair. |
| Cracked | 1 | Suggest replacement |
| Frayed | 1 | Suggest replacement |
| Missing | C | Require replacement |
| Noisy | 2 | Further inspection required |
| NOTE: Determine cause of noise and suggest repair. |
| Plies separated | A | Require replacement |
| Tension out of specification | B | Require adjustment or replacement |
| Worn beyond adjustment range | B | Require replacement |
| Worn so it contacts bottom of pulley | A | Require replacement |
| NOTE |
| Determine cause of incorrect alignment and require repair. |
| NOTE |
| Determine cause of noise and suggest repair. |
BULB SOCKETS
| Condition | Code | Procedure |
| Attaching hardware broken | A | Require repair or replacement of hardware |
| Attaching hardware missing | C | Require replacement of hardware |
| Attaching hardware not functioning | A | Require repair or replacement of hardware |
| Broken | A | Require repair or replacement |
| Bulb seized in socket | A | Require repair or replacement |
| Burned, affecting performance | A | Require repair or replacement |
| NOTE: Determine cause and correct prior to repair or replacement of socket. |
| Burned, not affecting performance | 2 | Suggest repair or replacement |
| NOTE: Determine cause and correct prior to repair or replacement of socket. |
| Connector (Weatherpack type) leaking | A | Require repair or replacement |
| Connector broken | A | Require repair or replacement |
| Connector melted | A | Require repair or replacement |
| NOTE: Determine cause and correct prior to repair or replacement of part. |
| Connector missing | C | Require replacement |
| Corroded, affecting performance | A | Require repair or replacement |
| Corroded, not affecting performance | 2 | Suggest repair or replacement |
| Leaking | B | Require repair or replacement |
| Melted | A | Require replacement |
| NOTE: Determine cause and correct prior to replacement of part. |
| Shorted | A | Require repair or replacement |
| Terminal broken | A | Require repair or replacement |
| Terminal burned, affecting performance | A | Require repair or replacement |
| NOTE: Determine cause and correct prior to repair or replacement of part. |
| Terminal burned, not affecting performance | 2 | Suggest repair or replacement |
| Terminal corroded, affecting performance | A | Require repair or replacement |
| Terminal corroded, not affecting performance | 2 | Suggest repair or replacement |
| Terminal loose, affecting performance | B | Require repair or replacement |
| Terminal loose, not affecting performance | 1 | Suggest repair or replacement |
| NOTE |
| Determine cause and correct prior to repair or replacement of socket. |
| NOTE |
| Determine cause and correct prior to repair or replacement of socket. |
| NOTE |
| Determine cause and correct prior to repair or replacement of part. |
| NOTE |
| Determine cause and correct prior to replacement of part. |
| NOTE |
| Determine cause and correct prior to repair or replacement of part. |
BULBS, SEALED BEAMS AND LEDS
Note. Does not include soldered-in components.
| Condition | Code | Procedure |
| Adjustment out of specification | B | Require repair or replacement |
| Application incorrect | B | Require replacement |
| NOTE: Application incorrect includes wrong bulb coating or color. |
| Attaching hardware broken | A | Require repair or replacement of hardware |
| Attaching hardware missing | C | Require replacement of hardware |
| Attaching hardware not functioning | A | Require repair or replacement of hardware |
| Base burned, affecting performance | A | Require repair or replacement |
| NOTE: Determine cause and correct prior to repair or replacement of part. |
| Base burned, not affecting performance | 2 | Suggest repair or replacement |
| NOTE: Determine cause and correct prior to repair or replacement of part. |
| Base corroded, affecting performance | A | Require repair or replacement |
| Base corroded, not affecting performance | 2 | Suggest repair or replacement |
| Base leaking | A | Require repair or replacement |
| Base loose, affecting performance | B | Require repair or replacement |
| Base loose, not affecting performance | 1 | Suggest repair or replacement |
| Base melted | A | Require replacement |
| NOTE: Determine cause and correct prior to replacement of part. |
| Bracket bent, affecting performance | A | Require repair or replacement |
| Bracket bent, not affecting performance | | No service suggested or required |
| Bracket broken, affecting performance | A | Require replacement |
| Bracket broken, not affecting performance | | No service suggested or required |
| Bracket corroded, affecting performance | A | Require repair or replacement |
| Bracket corroded, not affecting performance | 2 | Suggest repair or replacement |
| Bracket cracked, affecting performance | A | Require repair or replacement |
| Bracket cracked, not affecting performance | 1 | Suggest repair or replacement |
| Bracket loose, affecting performance | A | Require repair or replacement |
| Bracket loose, not affecting performance | 1 | Suggest repair or replacement |
| Bracket missing | C | Require replacement |
| Burned out | A | Require replacement |
| Connector (Weatherpack type) leaking | A | Require repair or replacement |
| Connector broken | A | Require repair or replacement |
| Connector melted | A | Require repair or replacement |
| NOTE: Determine cause and correct prior to repair or replacement of part. |
| Connector missing | C | Require replacement |
| Corroded, affecting performance | A | Require repair or replacement |
| Corroded, not affecting performance | 2 | Suggest repair or replacement |
| Cracked | B | Require replacement |
| Intermittent | A | Require replacement |
| Lamp base melted | A | Require replacement |
| NOTE: Determine cause and correct prior to replacement of part. |
| Leaking | B | Require repair or replacement |
| Missing | C | Require replacement |
| Seized in socket | A | Require repair or replacement |
| Terminal broken | A | Require repair or replacement |
| Terminal burned, affecting performance | A | Require repair or replacement |
| NOTE: Determine cause and correct prior to repair or replacement of part. |
| Terminal burned, not affecting performance | 2 | Suggest repair or replacement |
| NOTE: Determine cause and correct prior to repair or replacement of part. |
| Terminal corroded, affecting performance | A | Require repair or replacement |
| Terminal corroded, not affecting performance | 2 | Suggest repair or replacement |
| Terminal loose, affecting performance | B | Require repair or replacement |
| Terminal loose, not affecting performance | 1 | Suggest repair or replacement |
| Threads damaged | A | Require repair or replacement |
| Threads stripped (threads missing) | A | Require replacement |
| NOTE |
| Application incorrect includes wrong bulb coating or color. |
| NOTE |
| Determine cause and correct prior to repair or replacement of part. |
| NOTE |
| Determine cause and correct prior to repair or replacement of part. |
| NOTE |
| Determine cause and correct prior to replacement of part. |
| NOTE |
| Determine cause and correct prior to repair or replacement of part. |
| NOTE |
| Determine cause and correct prior to replacement of part. |
| NOTE |
| Determine cause and correct prior to repair or replacement of part. |
| NOTE |
| Determine cause and correct prior to repair or replacement of part. |
CD PLAYERS
| Condition | Code | Procedure |
| Attaching hardware broken | A | Require repair or replacement of hardware |
| Attaching hardware missing | C | Require replacement of hardware |
| Attaching hardware not functioning | A | Require repair or replacement of hardware |
| Connector broken | A | Require repair or replacement |
| Connector melted | A | Require repair or replacement |
| NOTE: Determine cause and correct prior to repair or replacement of part. |
| Connector missing | C | Require replacement |
| Malfunctioning | A | Require repair or replacement |
| NOTE: Malfunctioning includes inoperative, intermittent operation, or failure to perform all functions. |
| Missing | C | Require replacement |
| Skips | A | Require repair or replacement |
| Sound quality poor | A | Require repair or replacement |
| NOTE: Make sure poor sound quality is not caused by ignition/charging system or other forms of electrical interference. |
| Speed incorrect | A | Require repair or replacement |
| Terminal broken | A | Require repair or replacement |
| Terminal burned, affecting performance | A | Require repair or replacement |
| NOTE: Determine cause and correct prior to repair or replacement of part. |
| Terminal burned, not affecting performance | 2 | Suggest repair or replacement |
| Terminal corroded, affecting performance | A | Require repair or replacement |
| Terminal corroded, not affecting performance | 2 | Suggest repair or replacement |
| Terminal loose, affecting performance | B | Require repair or replacement |
| Terminal loose, not affecting performance | 1 | Suggest repair or replacement |
| Wire lead burned | A | Require repair or replacement |
| Wire lead conductors exposed | B | Require repair or replacement |
| Wire lead open | A | Require repair or replacement |
| Wire lead shorted | A | Require repair or replacement |
| NOTE |
| Determine cause and correct prior to repair or replacement of part. |
| NOTE |
| Malfunctioning includes inoperative, intermittent operation, or failure to perform all functions. |
| NOTE |
| Make sure poor sound quality is not caused by ignition/charging system or other forms of electrical interference. |
| NOTE |
| Determine cause and correct prior to repair or replacement of part. |
CIGARETTE LIGHTER ASSEMBLIES
| Condition | Code | Procedure |
| Attaching hardware broken | A | Require repair or replacement of hardware |
| Attaching hardware missing | C | Require replacement of hardware |
| Attaching hardware not functioning | A | Require repair or replacement of hardware |
| Inoperative | A | Require repair or replacement |
| NOTE: Inoperative includes intermittent operation. |
| Loose | B | Require repair or replacement |
| Missing | 2 | Suggest replacement |
| Sticking | A | Require repair or replacement |
| Terminal broken | A | Require repair or replacement |
| Terminal burned, affecting performance | A | Require repair or replacement |
| NOTE: Determine cause and correct prior to repair or replacement of part. |
| Terminal burned, not affecting performance | 2 | Suggest repair or replacement |
| Terminal corroded, affecting performance | A | Require repair or replacement |
| Terminal corroded, not affecting performance | 2 | Suggest repair or replacement |
| Terminal loose, affecting performance | B | Require repair or replacement |
| Terminal loose, not affecting performance | 1 | Suggest repair or replacement |
| NOTE |
| Inoperative includes intermittent operation. |
| NOTE |
| Determine cause and correct prior to repair or replacement of part. |
CIRCUIT BREAKERS
| Condition | Code | Procedure |
| Application incorrect | B | Require replacement |
| Blown | A | Require replacement |
| NOTE: Determine cause and correct prior to replacement of part. |
| Corroded, affecting performance | A | Require repair or replacement |
| Corroded, not affecting performance | 2 | Suggest repair or replacement |
| Cracked, affecting performance | A | Require repair or replacement |
| Cracked, not affecting performance | 1 | Suggest repair or replacement |
| Inoperative | A | Require replacement |
| NOTE: Inoperative includes intermittent operation. |
| Insulation damaged, conductors exposed | A | Require repair or replacement |
| Insulation damaged, conductors not exposed | 1 | Suggest replacement |
| Missing | C | Require replacement |
| Routed incorrectly | B | Require repair |
| Secured incorrectly | B | Require repair |
| Terminal broken | A | Require repair or replacement |
| Terminal burned, affecting performance | A | Require repair or replacement |
| NOTE: Determine cause and correct prior to repair or replacement of part. |
| Terminal burned, affecting performance | A | Require repair or replacement |
| NOTE: Determine cause and correct prior to repair or replacement of part. |
| Terminal burned, not affecting performance | 2 | Suggest repair or replacement |
| Terminal corroded, affecting performance | A | Require repair or replacement |
| Terminal corroded, not affecting performance | 2 | Suggest repair or replacement |
| Terminal loose, affecting performance | B | Require repair or replacement |
| Terminal loose, not affecting performance | 1 | Suggest repair or replacement |
| NOTE |
| Determine cause and correct prior to replacement of part. |
| NOTE |
| Inoperative includes intermittent operation. |
| NOTE |
| Determine cause and correct prior to repair or replacement of part. |
| NOTE |
| Determine cause and correct prior to repair or replacement of part. |
CLUTCH SWITCHES
| Condition | Code | Procedure |
| Attaching hardware broken | A | Require repair or replacement of hardware |
| Attaching hardware missing | C | Require replacement of hardware |
| Attaching hardware not functioning | A | Require repair or replacement of hardware |
| Binding, affecting performance | A | Require repair or replacement |
| Binding, not affecting performance | 2 | Suggest repair or replacement |
| Broken | A | Require repair or replacement |
| Burned, affecting performance | A | Require repair or replacement |
| NOTE: Determine cause and correct prior to repair or replacement of part. |
| Burned, not affecting performance | 2 | Suggest repair or replacement |
| NOTE: Determine cause and correct prior to repair or replacement of part. |
| Cracked, affecting performance | A | Require repair or replacement |
| Cracked, not affecting performance | 1 | Suggest repair or replacement |
| Leaking | B | Require repair or replacement |
| Malfunctioning | A | Require repair or replacement |
| NOTE: Includes inoperative, intermittent operation, or failure to perform all functions. |
| Melted, affecting performance | A | Require repair or replacement |
| NOTE: Determine cause and correct prior to repair or replacement of part. |
| Melted, not affecting performance | 2 | Suggest repair or replacement |
| NOTE: Determine cause and correct prior to repair or replacement of part. |
| Missing | C | Require replacement |
| Out of adjustment | B | Require repair or replacement |
| Terminal broken | A | Require repair or replacement |
| Terminal burned, affecting performance | A | Require repair or replacement |
| NOTE: Determine cause and correct prior to repair or replacement of part. |
| Terminal burned, not affecting performance | 2 | Suggest repair or replacement |
| Terminal corroded, affecting performance | A | Require repair or replacement |
| Terminal corroded, not affecting performance | 2 | Suggest repair or replacement |
| Terminal loose, affecting performance | B | Require repair or replacement |
| Terminal loose, not affecting performance | 1 | Suggest repair or replacement |
| Won't return | A | Require repair or replacement |
| Worn | 1 | Suggest replacement |
| NOTE |
| Determine cause and correct prior to repair or replacement of part. |
| NOTE |
| Determine cause and correct prior to repair or replacement of part. |
| NOTE |
| Includes inoperative, intermittent operation, or failure to perform all functions. |
| NOTE |
| Determine cause and correct prior to repair or replacement of part. |
| NOTE |
| Determine cause and correct prior to repair or replacement of part. |
| NOTE |
| Determine cause and correct prior to repair or replacement of part. |
CONNECTORS
| Condition | Code | Procedure |
| Application incorrect | B | Require repair or replacement |
| Attaching hardware broken | A | Require repair or replacement of hardware |
| Attaching hardware missing | C | Require replacement of hardware |
| Attaching hardware not functioning | A | Require repair or replacement of hardware |
| Connector (Weatherpack type) leaking | A | Require repair or replacement |
| Connector broken | A | Require repair or replacement |
| Connector melted | A | Require repair or replacement |
| NOTE: Determine cause and correct prior to repair or replacement of part. |
| Connector missing | C | Require replacement |
| Insulation damaged, conductors exposed | A | Require repair or replacement |
| Insulation damaged, conductors not exposed | 1 | Suggest repair or replacement |
| Open | A | Require repair or replacement |
| Protective shield (conduit) melted | 2 | Suggest repair or replacement |
| NOTE: Determine cause and correct prior to repair or replacement of part. |
| Resistance (voltage drop) out of specification | A | Require repair or replacement |
| Routed incorrectly | B | Require repair |
| Secured incorrectly | B | Require repair |
| Shorted | A | Require repair or replacement |
| Terminal broken | A | Require repair or replacement |
| Terminal burned, affecting performance | A | Require repair or replacement |
| NOTE: Determine cause and correct prior to repair or replacement of part. |
| Terminal burned, affecting performance | A | Require repair or replacement |
| NOTE: Determine cause and correct prior to repair or replacement of part. |
| Terminal burned, not affecting performance | 2 | Suggest repair or replacement |
| Terminal corroded, affecting performance | A | Require repair or replacement |
| Terminal corroded, not affecting performance | 2 | Suggest repair or replacement |
| Terminal loose, affecting performance | B | Require repair or replacement |
| Terminal loose, not affecting performance | 1 | Suggest repair or replacement |
| Voltage drop out of specification | A | Require repair or replacement |
| NOTE |
| Determine cause and correct prior to repair or replacement of part. |
| NOTE |
| Determine cause and correct prior to repair or replacement of part. |
| NOTE |
| Determine cause and correct prior to repair or replacement of part. |
| NOTE |
| Determine cause and correct prior to repair or replacement of part. |
CONTROL MODULES
| Condition | Code | Procedure |
| Application incorrect | B | Require replacement |
| Attaching hardware missing | C | Require replacement of hardware |
| Attaching hardware threads damaged | A | Require repair or replacement of hardware |
| Attaching hardware threads stripped (threads missing) | A | Require repair or replacement of hardware |
| Code set (if applicable) | A | Further inspection required |
| NOTE: Refer to manufacturer's diagnostic trouble code procedure and require repair or replacement of affected component(s). |
| Connector broken | A | Require repair or replacement |
| Connector melted | A | Require repair or replacement |
| NOTE: Determine cause and correct prior to repair or replacement of part. |
| Connector missing | C | Require repair |
| Contaminated | A | Require repair or replacement |
| NOTE: Determine source of contamination, such as engine coolant, fuel, metal particles, or water. Require repair or replacement. |
| Inoperative | A | Require repair or replacement |
| NOTE: Inoperative includes intermittent operation. Some components may be serviceable; check for accepted cleaning procedure. |
| Leaking | B | Require repair or replacement |
| Missing | C | Require replacement |
| Terminal broken | A | Require repair or replacement |
| Terminal burned, affecting performance | A | Require repair or replacement |
| NOTE: Determine cause and correct prior to repair or replacement of part. |
| Terminal burned, not affecting performance | 2 | Suggest repair or replacement |
| Terminal corroded, affecting performance | A | Require repair or replacement |
| Terminal corroded, not affecting performance | 2 | Suggest repair or replacement |
| Terminal loose, affecting performance | B | Require repair or replacement |
| Terminal loose, not affecting performance | 1 | Suggest repair or replacement |
| Threads damaged | A | Require repair or replacement |
| Threads stripped (threads missing) | A | Require replacement |
| Wire lead conductors exposed | B | Require repair or replacement |
| Wire lead corroded | A | Require repair or replacement |
| Wire lead open | A | Require repair or replacement |
| Wire lead shorted | A | Require repair or replacement |
| NOTE |
| Refer to manufacturer's diagnostic trouble code procedure and require repair or replacement of affected component(s). |
| NOTE |
| Determine cause and correct prior to repair or replacement of part. |
| NOTE |
| Determine source of contamination, such as engine coolant, fuel, metal particles, or water. Require repair or replacement. |
| NOTE |
| Inoperative includes intermittent operation. Some components may be serviceable; check for accepted cleaning procedure. |
| NOTE |
| Determine cause and correct prior to repair or replacement of part. |
CRUISE CONTROL BRAKE SWITCHES
| Condition | Code | Procedure |
| Attaching hardware broken | A | Require repair or replacement of hardware |
| Attaching hardware missing | C | Require replacement of hardware |
| Attaching hardware not functioning | A | Require repair or replacement of hardware |
| Binding, affecting performance | A | Require repair or replacement |
| Binding, not affecting performance | 2 | Suggest repair or replacement |
| Broken | A | Require repair or replacement |
| Burned, affecting performance | A | Require repair or replacement |
| NOTE: Determine cause and correct prior to repair or replacement of part. |
| Burned, not affecting performance | 2 | Suggest repair or replacement |
| NOTE: Determine cause and correct prior to repair or replacement of part. |
| Cracked, affecting performance | A | Require repair or replacement |
| Cracked, not affecting performance | 1 | Suggest repair or replacement |
| Leaking | B | Require repair or replacement |
| Malfunctioning | A | Require repair or replacement |
| NOTE: Includes inoperative, intermittent operation, or failure to perform all functions. |
| Melted, affecting performance | A | Require repair or replacement |
| NOTE: Determine cause and correct prior to repair or replacement of part. |
| Melted, not affecting performance | 2 | Suggest repair or replacement |
| NOTE: Determine cause and correct prior to repair or replacement of part. |
| Missing | C | Require replacement |
| Out of adjustment | B | Require repair or replacement |
| Terminal broken | A | Require repair or replacement |
| Terminal burned, affecting performance | A | Require repair or replacement |
| NOTE: Determine cause and correct prior to repair or replacement of part. |
| Terminal burned, not affecting performance | 2 | Suggest repair or replacement |
| Terminal corroded, affecting performance | A | Require repair or replacement |
| Terminal corroded, not affecting performance | 2 | Suggest repair or replacement |
| Terminal loose, affecting performance | B | Require repair or replacement |
| Terminal loose, not affecting performance | 1 | Suggest repair or replacement |
| Won't return | A | Require repair or replacement |
| Worn | 1 | Suggest replacement |
| NOTE |
| Determine cause and correct prior to repair or replacement of part. |
| NOTE |
| Determine cause and correct prior to repair or replacement of part. |
| NOTE |
| Includes inoperative, intermittent operation, or failure to perform all functions. |
| NOTE |
| Determine cause and correct prior to repair or replacement of part. |
| NOTE |
| Determine cause and correct prior to repair or replacement of part. |
| NOTE |
| Determine cause and correct prior to repair or replacement of part. |
CRUISE CONTROL CABLES
| Condition | Code | Procedure |
| Attaching hardware broken | A | Require repair or replacement of hardware |
| Attaching hardware missing | C | Require replacement of hardware |
| Attaching hardware not functioning | A | Require repair or replacement of hardware |
| Bent | A | Require repair or replacement |
| Binding | A | Require repair or replacement |
| Bracket bent, affecting performance | A | Require repair or replacement |
| Bracket bent, not affecting performance | | No service suggested or required |
| Bracket broken, affecting performance | A | Require replacement |
| Bracket broken, not affecting performance | | No service suggested or required |
| Bracket corroded, affecting performance | A | Require repair or replacement |
| Bracket corroded, not affecting performance | 2 | Suggest repair or replacement |
| Bracket cracked, affecting performance | A | Require repair or replacement |
| Bracket cracked, not affecting performance | 1 | Suggest repair or replacement |
| Bracket loose, affecting performance | A | Require repair or replacement |
| Bracket loose, not affecting performance | 1 | Suggest repair or replacement |
| Bracket missing | C | Require replacement |
| Broken | A | Require replacement |
| Cracked | B | Require repair or replacement |
| Disconnected | A | Require repair or replacement |
| Kinked | A | Require repair or replacement |
| Melted | A | Require repair or replacement |
| NOTE: Determine cause and correct prior to repair or replacement of part. |
| Missing | C | Require replacement |
| Noisy | 2 | Suggest repair or replacement |
| Out of adjustment | B | Require repair or replacement |
| NOTE: Follow OEM recommended adjustment procedures. Require repair or replacement if out of specification. |
| Routed incorrectly | B | Suggest repair |
| Seized | A | Require repair or replacement |
| NOTE |
| Determine cause and correct prior to repair or replacement of part. |
| NOTE |
| Follow OEM recommended adjustment procedures. Require repair or replacement if out of specification. |
CRUISE CONTROL CLUTCH SWITCHES
| Condition | Code | Procedure |
| Attaching hardware broken | A | Require repair or replacement of hardware |
| Attaching hardware missing | C | Require replacement of hardware |
| Attaching hardware not functioning | A | Require repair or replacement of hardware |
| Binding, affecting performance | A | Require repair or replacement |
| Binding, not affecting performance | 2 | Suggest repair or replacement |
| Broken | A | Require repair or replacement |
| Burned, affecting performance | A | Require repair or replacement |
| NOTE: Determine cause and correct prior to repair or replacement of part. |
| Burned, not affecting performance | 2 | Suggest repair or replacement |
| NOTE: Determine cause and correct prior to repair or replacement of part. |
| Cracked, affecting performance | A | Require repair or replacement |
| Cracked, not affecting performance | 1 | Suggest repair or replacement |
| Leaking | B | Require repair or replacement |
| Malfunctioning | A | Require repair or replacement |
| NOTE: Includes inoperative, intermittent operation, or failure to perform all functions. |
| Melted, affecting performance | A | Require repair or replacement |
| NOTE: Determine cause and correct prior to repair or replacement of part. |
| Melted, not affecting performance | 2 | Suggest repair or replacement |
| NOTE: Determine cause and correct prior to repair or replacement of part. |
| Missing | C | Require replacement |
| Out of adjustment | B | Require repair or replacement |
| Terminal broken | A | Require repair or replacement |
| Terminal burned, affecting performance | A | Require repair or replacement |
| NOTE: Determine cause and correct prior to repair or replacement of part. |
| Terminal burned, not affecting performance | 2 | Suggest repair or replacement |
| Terminal corroded, affecting performance | A | Require repair or replacement |
| Terminal corroded, not affecting performance | 2 | Suggest repair or replacement |
| Terminal loose, affecting performance | B | Require repair or replacement |
| Terminal loose, not affecting performance | 1 | Suggest repair or replacement |
| Won't return | A | Require repair or replacement |
| Worn | 1 | Suggest replacement |
| NOTE |
| Determine cause and correct prior to repair or replacement of part. |
| NOTE |
| Determine cause and correct prior to repair or replacement of part. |
| NOTE |
| Includes inoperative, intermittent operation, or failure to perform all functions. |
| NOTE |
| Determine cause and correct prior to repair or replacement of part. |
| NOTE |
| Determine cause and correct prior to repair or replacement of part. |
| NOTE |
| Determine cause and correct prior to repair or replacement of part. |
CRUISE CONTROL LINKAGES AND CABLES
| Condition | Code | Procedure |
| Attaching hardware broken | A | Require repair or replacement of hardware |
| Attaching hardware missing | C | Require replacement of hardware |
| Attaching hardware not functioning | A | Require repair or replacement of hardware |
| Bent | A | Require repair or replacement |
| Binding | A | Require repair or replacement |
| Bracket bent, affecting performance | A | Require repair or replacement |
| Bracket bent, not affecting performance | | No service suggested or required |
| Bracket broken, affecting performance | A | Require replacement |
| Bracket broken, not affecting performance | | No service suggested or required |
| Bracket corroded, affecting performance | A | Require repair or replacement |
| Bracket corroded, not affecting performance | 2 | Suggest repair or replacement |
| Bracket cracked, affecting performance | A | Require repair or replacement |
| Bracket cracked, not affecting performance | 1 | Suggest repair or replacement |
| Bracket loose, affecting performance | A | Require repair or replacement |
| Bracket loose, not affecting performance | 1 | Suggest repair or replacement |
| Bracket missing | C | Require replacement |
| Broken | A | Require replacement |
| Cracked | B | Require repair or replacement |
| Disconnected | A | Require repair or replacement |
| Kinked | A | Require repair or replacement |
| Melted | A | Require repair or replacement |
| NOTE: Determine cause and correct prior to repair or replacement of part. |
| Missing | C | Require replacement |
| Noisy | 2 | Suggest repair or replacement |
| Out of adjustment | B | Require repair or replacement |
| NOTE: Follow OEM recommended adjustment procedures. Require repair or replacement if out of specification. |
| Routed incorrectly | B | Suggest repair |
| Seized | A | Require repair or replacement |
| NOTE |
| Determine cause and correct prior to repair or replacement of part. |
| NOTE |
| Follow OEM recommended adjustment procedures. Require repair or replacement if out of specification. |
CRUISE CONTROL RESERVOIRS
| Condition | Code | Procedure |
| Leaking | A | Require repair or replacement |
| Melted | A | Require replacement |
| Missing | C | Require replacement |
| Oil-soaked (spongy) | 1 | Suggest replacement |
| Restricted | A | Require repair or replacement |
| Surface cracks (dry-rotted) | 1 | Suggest replacement |
CRUISE CONTROL TUBES
| Condition | Code | Procedure |
| Leaking | A | Require repair or replacement |
| Melted | A | Require replacement |
| Missing | C | Require replacement |
| Oil-soaked (spongy) | 1 | Suggest replacement |
| Restricted | A | Require repair or replacement |
| Surface cracks (dry-rotted) | 1 | Suggest replacement |
CRUISE CONTROL VACUUM DUMP RELEASE VALVES
| Condition | Code | Procedure |
| Attaching hardware broken | A | Require repair or replacement of hardware |
| Attaching hardware missing | C | Require replacement of hardware |
| Attaching hardware not functioning | A | Require repair or replacement of hardware |
| Broken | A | Require repair or replacement |
| Inoperative | A | Require replacement |
| NOTE: Inoperative includes intermittent operation. |
| Leaking | B | Suggest replacement |
| Out of adjustment | B | Further inspection required |
| NOTE: Follow OEM recommended adjustment procedures. Require repair or replacement if out of specification. |
| NOTE |
| Inoperative includes intermittent operation. |
| NOTE |
| Follow OEM recommended adjustment procedures. Require repair or replacement if out of specification. |
CRUISE CONTROL VACUUM HOSES, TUBES AND
| Condition | Code | Procedure |
| Reservoirs | | |
| Leaking | A | Require repair or replacement |
| Melted | A | Require replacement |
| Missing | C | Require replacement |
| Oil-soaked (spongy) | 1 | Suggest replacement |
| Restricted | A | Require repair or replacement |
| Surface cracks (dry-rotted) | 1 | Suggest replacement |
CRUISE CONTROL VEHICLE SPEED SENSORS
| Condition | Code | Procedure |
| Air gap incorrect | B | Require adjustment to vehicle manufacturer's specifications |
| NOTE: If a sensor is not adjustable, further inspection is required to identify and correct cause. |
| Attaching hardware broken | A | Require repair or replacement of hardware |
| Attaching hardware missing | C | Require replacement of hardware |
| Attaching hardware not functioning | A | Require repair or replacement of hardware |
| Broken | A | Require replacement |
| Housing cracked | B | Require replacement |
| Internal resistance does not meet specifications | B | Require replacement |
| NOTE: Component failure may be caused by water intrusion into the wiring harness. Always check insulation for damage and wiring for excessive resistance. |
| Lead routing incorrect | B | Require rerouting according to vehicle manufacturer's specifications |
| Loose | B | Require adjustment to vehicle manufacturer's specifications |
| NOTE: Some integral bearing assemblies with sensors may require replacement. |
| Missing | C | Require replacement |
| Output signal incorrect | B | Require repair or replacement |
| NOTE: Component failure may be caused by water intrusion into the wiring harness. Always check insulation for damage and wiring for excessive resistance. |
| Surface contaminated | 2 | Suggest cleaning; identify and correct source |
| Tip bent | B | Require replacement |
| Tip broken | B | Require replacement |
| Tip missing | B | Require replacement |
| Wire lead burned | A | Require replacement |
| Wire lead conductors exposed | B | Require replacement |
| Wire lead corroded | A | Require replacement |
| Wire lead open | A | Require replacement |
| Wire lead shorted | A | Require replacement |
| NOTE |
| If a sensor is not adjustable, further inspection is required to identify and correct cause. |
| NOTE |
| Component failure may be caused by water intrusion into the wiring harness. Always check insulation for damage and wiring for excessive resistance. |
| NOTE |
| Some integral bearing assemblies with sensors may require replacement. |
| NOTE |
| Component failure may be caused by water intrusion into the wiring harness. Always check insulation for damage and wiring for excessive resistance. |
DEFOGGERS
| Condition | Code | Procedure |
| Attaching hardware broken | A | Require repair or replacement of hardware |
| Attaching hardware missing | C | Require replacement of hardware |
| Attaching hardware not functioning | A | Require repair or replacement of hardware |
| Connector (Weatherpack type) leaking | A | Require repair or replacement |
| Connector broken | A | Require repair or replacement |
| Connector melted | A | Require repair or replacement |
| NOTE: Determine cause and correct prior to repair or replacement of part. |
| Connector missing | C | Require replacement |
| Inoperative | A | Require repair or replacement |
| NOTE: Inoperative includes intermittent operation. |
| Terminal broken | A | Require repair or replacement |
| Terminal burned, affecting performance | A | Require repair or replacement |
| NOTE: Determine cause and correct prior to repair or replacement of part. |
| Terminal burned, not affecting performance | 2 | Suggest repair or replacement |
| Terminal corroded, affecting performance | A | Require repair or replacement |
| Terminal corroded, not affecting performance | 2 | Suggest repair or replacement |
| Terminal loose, affecting performance | B | Require repair or replacement |
| Terminal loose, not affecting performance | 1 | Suggest repair or replacement |
| Wire lead burned | A | Require repair or replacement |
| Wire lead conductors exposed | B | Require repair or replacement |
| Wire lead open | A | Require repair or replacement |
| Wire lead shorted | A | Require repair or replacement |
| NOTE |
| Determine cause and correct prior to repair or replacement of part. |
| NOTE |
| Inoperative includes intermittent operation. |
| NOTE |
| Determine cause and correct prior to repair or replacement of part. |
DEFROSTERS
| Condition | Code | Procedure |
| Attaching hardware broken | A | Require repair or replacement of hardware |
| Attaching hardware missing | C | Require replacement of hardware |
| Attaching hardware not functioning | A | Require repair or replacement of hardware |
| Connector (Weatherpack type) leaking | A | Require repair or replacement |
| Connector broken | A | Require repair or replacement |
| Connector melted | A | Require repair or replacement |
| NOTE: Determine cause and correct prior to repair or replacement of part. |
| Connector missing | C | Require replacement |
| Inoperative | A | Require repair or replacement |
| NOTE: Inoperative includes intermittent operation. |
| Terminal broken | A | Require repair or replacement |
| Terminal burned, affecting performance | A | Require repair or replacement |
| NOTE: Determine cause and correct prior to repair or replacement of part. |
| Terminal burned, not affecting performance | 2 | Suggest repair or replacement |
| Terminal corroded, affecting performance | A | Require repair or replacement |
| Terminal corroded, not affecting performance | 2 | Suggest repair or replacement |
| Terminal loose, affecting performance | B | Require repair or replacement |
| Terminal loose, not affecting performance | 1 | Suggest repair or replacement |
| Wire lead burned | A | Require repair or replacement |
| Wire lead conductors exposed | B | Require repair or replacement |
| Wire lead open | A | Require repair or replacement |
| Wire lead shorted | A | Require repair or replacement |
| NOTE |
| Determine cause and correct prior to repair or replacement of part. |
| NOTE |
| Inoperative includes intermittent operation. |
| NOTE |
| Determine cause and correct prior to repair or replacement of part. |
DELAYS
| Condition | Code | Procedure |
| Attaching hardware broken | A | Require repair or replacement of hardware |
| Attaching hardware missing | C | Require replacement of hardware |
| Attaching hardware not functioning | A | Require repair or replacement of hardware |
| Binding, affecting performance | A | Require repair or replacement |
| Binding, not affecting performance | 2 | Suggest repair or replacement |
| Broken | A | Require repair or replacement |
| Burned, affecting performance | A | Require repair or replacement |
| NOTE: Determine cause and correct prior to repair or replacement of part. |
| Burned, not affecting performance | 2 | Suggest repair or replacement |
| NOTE: Determine cause and correct prior to repair or replacement of part. |
| Cracked, affecting performance | A | Require repair or replacement |
| Cracked, not affecting performance | 1 | Suggest repair or replacement |
| Inoperative | A | Require repair or replacement |
| NOTE: Inoperative includes intermittent operation. |
| Melted, affecting performance | A | Require repair or replacement |
| NOTE: Determine cause and correct prior to repair or replacement of part. |
| Melted, not affecting performance | 2 | Suggest repair or replacement |
| NOTE: Determine cause and correct prior to repair or replacement of part. |
| Missing | C | Require replacement |
| Terminal broken | A | Require repair or replacement |
| Terminal burned, affecting performance | A | Require repair or replacement |
| NOTE: Determine cause and correct prior to repair or replacement of part. |
| Terminal burned, not affecting performance | 2 | Suggest repair or replacement |
| Terminal corroded, affecting performance | A | Require repair or replacement |
| Terminal corroded, not affecting performance | 2 | Suggest repair or replacement |
| Terminal loose, affecting performance | B | Require repair or replacement |
| Terminal loose, not affecting performance | 1 | Suggest repair or replacement |
| NOTE |
| Determine cause and correct prior to repair or replacement of part. |
| NOTE |
| Determine cause and correct prior to repair or replacement of part. |
| NOTE |
| Inoperative includes intermittent operation. |
| NOTE |
| Determine cause and correct prior to repair or replacement of part. |
| NOTE |
| Determine cause and correct prior to repair or replacement of part. |
| NOTE |
| Determine cause and correct prior to repair or replacement of part. |
DIMMERS
| Condition | Code | Procedure |
| Attaching hardware broken | A | Require repair or replacement of hardware |
| Attaching hardware missing | C | Require replacement of hardware |
| Attaching hardware not functioning | A | Require repair or replacement of hardware |
| Binding, affecting performance | A | Require repair or replacement |
| Binding, not affecting performance | 2 | Suggest repair or replacement |
| Broken | A | Require repair or replacement |
| Burned, affecting performance | A | Require repair or replacement |
| NOTE: Determine cause and correct prior to repair or replacement of part. |
| Burned, not affecting performance | 2 | Suggest repair or replacement |
| NOTE: Determine cause and correct prior to repair or replacement of part. |
| Cracked, affecting performance | A | Require repair or replacement |
| Cracked, not affecting performance | 1 | Suggest repair or replacement |
| Inoperative | A | Require repair or replacement |
| NOTE: Inoperative includes intermittent operation. |
| Melted, affecting performance | A | Require repair or replacement |
| NOTE: Determine cause and correct prior to repair or replacement of part. |
| Melted, not affecting performance | 2 | Suggest repair or replacement |
| NOTE: Determine cause and correct prior to repair or replacement of part. |
| Missing | C | Require replacement |
| Terminal broken | A | Require repair or replacement |
| Terminal burned, affecting performance | A | Require repair or replacement |
| NOTE: Determine cause and correct prior to repair or replacement of part. |
| Terminal burned, not affecting performance | 2 | Suggest repair or replacement |
| Terminal corroded, affecting performance | A | Require repair or replacement |
| Terminal corroded, not affecting performance | 2 | Suggest repair or replacement |
| Terminal loose, affecting performance | B | Require repair or replacement |
| Terminal loose, not affecting performance | 1 | Suggest repair or replacement |
| NOTE |
| Determine cause and correct prior to repair or replacement of part. |
| NOTE |
| Determine cause and correct prior to repair or replacement of part. |
| NOTE |
| Inoperative includes intermittent operation. |
| NOTE |
| Determine cause and correct prior to repair or replacement of part. |
| NOTE |
| Determine cause and correct prior to repair or replacement of part. |
| NOTE |
| Determine cause and correct prior to repair or replacement of part. |
ELECTRIC HEATERS
| Condition | Code | Procedure |
| Attaching hardware broken | A | Require repair or replacement of hardware |
| Attaching hardware missing | C | Require replacement of hardware |
| Attaching hardware not functioning | A | Require repair or replacement of hardware |
| Connector (Weatherpack type) leaking | A | Require repair or replacement |
| Connector broken | A | Require repair or replacement |
| Connector melted | A | Require repair or replacement |
| NOTE: Determine cause and correct prior to repair or replacement of part. |
| Connector missing | C | Require replacement |
| Inoperative | A | Require repair or replacement |
| NOTE: Inoperative includes intermittent operation. |
| Terminal broken | A | Require repair or replacement |
| Terminal burned, affecting performance | A | Require repair or replacement |
| NOTE: Determine cause and correct prior to repair or replacement of part. |
| Terminal burned, not affecting performance | 2 | Suggest repair or replacement |
| Terminal corroded, affecting performance | A | Require repair or replacement |
| Terminal corroded, not affecting performance | 2 | Suggest repair or replacement |
| Terminal loose, affecting performance | B | Require repair or replacement |
| Terminal loose, not affecting performance | 1 | Suggest repair or replacement |
| Wire lead burned | A | Require repair or replacement |
| Wire lead conductors exposed | B | Require repair or replacement |
| Wire lead open | A | Require repair or replacement |
| Wire lead shorted | A | Require repair or replacement |
| NOTE |
| Determine cause and correct prior to repair or replacement of part. |
| NOTE |
| Inoperative includes intermittent operation. |
| NOTE |
| Determine cause and correct prior to repair or replacement of part. |
EQUALIZERS
| Condition | Code | Procedure |
| Attaching hardware broken | A | Require repair or replacement of hardware |
| Attaching hardware missing | C | Require replacement of hardware |
| Attaching hardware not functioning | A | Require repair or replacement of hardware |
| Connector broken | A | Require repair or replacement |
| Connector melted | A | Require repair or replacement |
| NOTE: Determine cause and correct prior to repair or replacement of part. |
| Connector missing | C | Require replacement |
| Malfunctioning | A | Require repair or replacement |
| NOTE: Malfunctioning includes inoperative, intermittent operation, or failure to perform all functions. |
| Missing | C | Require replacement |
| Sound quality poor | A | Require repair or replacement |
| NOTE: Make sure poor sound quality is not caused by ignition/charging system or other forms of electrical interference. |
| Terminal broken | A | Require repair or replacement |
| Terminal burned, affecting performance | A | Require repair or replacement |
| NOTE: Determine cause and correct prior to repair or replacement of part. |
| Terminal burned, not affecting performance | 2 | Suggest repair or replacement |
| Terminal corroded, affecting performance | A | Require repair or replacement |
| Terminal corroded, not affecting performance | 2 | Suggest repair or replacement |
| Terminal loose, affecting performance | B | Require repair or replacement |
| Terminal loose, not affecting performance | 1 | Suggest repair or replacement |
| Wire lead burned | A | Require repair or replacement |
| Wire lead conductors exposed | B | Require repair or replacement |
| Wire lead open | A | Require repair or replacement |
| Wire lead shorted | A | Require repair or replacement |
| NOTE |
| Determine cause and correct prior to repair or replacement of part. |
| NOTE |
| Malfunctioning includes inoperative, intermittent operation, or failure to perform all functions. |
| NOTE |
| Make sure poor sound quality is not caused by ignition/charging system or other forms of electrical interference. |
| NOTE |
| Determine cause and correct prior to repair or replacement of part. |
FUSE BLOCKS
| Condition | Code | Procedure |
| Attaching hardware broken | A | Require repair or replacement of hardware |
| Attaching hardware missing | C | Require replacement of hardware |
| Attaching hardware not functioning | A | Require repair or replacement of hardware |
| Broken, affecting performance | A | Require replacement |
| Broken, not affecting performance | | No service suggested or required |
| Burned, affecting performance | A | Require repair or replacement |
| NOTE: Determine cause and correct prior to repair or replacement of fuse box. |
| Burned, not affecting performance | 2 | Suggest repair or replacement |
| NOTE: Determine cause and correct prior to repair or replacement of fuse box. |
| Connector (Weatherpack type) leaking | A | Require repair or replacement |
| Connector broken | A | Require repair or replacement |
| Connector melted | A | Require repair or replacement |
| NOTE: Determine cause and correct prior to repair or replacement of part. |
| Connector missing | C | Require replacement |
| Cracked, affecting performance | A | Require repair or replacement |
| Cracked, not affecting performance | 1 | Suggest repair or replacement |
| Melted, affecting performance | A | Require replacement |
| NOTE: Determine cause and correct prior to replacement of part. |
| Melted, not affecting performance | 2 | Suggest replacement |
| NOTE: Determine cause and correct prior to replacement of part. |
| Terminal broken | A | Require repair or replacement |
| Terminal burned, affecting performance | A | Require repair or replacement |
| NOTE: Determine cause and correct prior to repair or replacement of part. |
| Terminal burned, not affecting performance | 2 | Suggest repair or replacement |
| Terminal corroded, affecting performance | A | Require repair or replacement |
| Terminal corroded, not affecting performance | 2 | Suggest repair or replacement |
| Terminal loose, affecting performance | B | Require repair or replacement |
| Terminal loose, not affecting performance | 1 | Suggest repair or replacement |
| NOTE |
| Determine cause and correct prior to repair or replacement of fuse box. |
| NOTE |
| Determine cause and correct prior to repair or replacement of fuse box. |
| NOTE |
| Determine cause and correct prior to repair or replacement of part. |
| NOTE |
| Determine cause and correct prior to replacement of part. |
| NOTE |
| Determine cause and correct prior to replacement of part. |
| NOTE |
| Determine cause and correct prior to repair or replacement of part. |
FUSE BOXES AND BLOCKS
| Condition | Code | Procedure |
| Attaching hardware broken | A | Require repair or replacement of hardware |
| Attaching hardware missing | C | Require replacement of hardware |
| Attaching hardware not functioning | A | Require repair or replacement of hardware |
| Broken, affecting performance | A | Require replacement |
| Broken, not affecting performance | | No service suggested or required |
| Burned, affecting performance | A | Require repair or replacement |
| NOTE: Determine cause and correct prior to repair or replacement of fuse box. |
| Burned, not affecting performance | 2 | Suggest repair or replacement |
| NOTE: Determine cause and correct prior to repair or replacement of fuse box. |
| Connector (Weatherpack type) leaking | A | Require repair or replacement |
| Connector broken | A | Require repair or replacement |
| Connector melted | A | Require repair or replacement |
| NOTE: Determine cause and correct prior to repair or replacement of part. |
| Connector missing | C | Require replacement |
| Cracked, affecting performance | A | Require repair or replacement |
| Cracked, not affecting performance | 1 | Suggest repair or replacement |
| Melted, affecting performance | A | Require replacement |
| NOTE: Determine cause and correct prior to replacement of part. |
| Melted, not affecting performance | 2 | Suggest replacement |
| NOTE: Determine cause and correct prior to replacement of part. |
| Terminal broken | A | Require repair or replacement |
| Terminal burned, affecting performance | A | Require repair or replacement |
| NOTE: Determine cause and correct prior to repair or replacement of part. |
| Terminal burned, not affecting performance | 2 | Suggest repair or replacement |
| Terminal corroded, affecting performance | A | Require repair or replacement |
| Terminal corroded, not affecting performance | 2 | Suggest repair or replacement |
| Terminal loose, affecting performance | B | Require repair or replacement |
| Terminal loose, not affecting performance | 1 | Suggest repair or replacement |
| NOTE |
| Determine cause and correct prior to repair or replacement of fuse box. |
| NOTE |
| Determine cause and correct prior to repair or replacement of fuse box. |
| NOTE |
| Determine cause and correct prior to repair or replacement of part. |
| NOTE |
| Determine cause and correct prior to replacement of part. |
| NOTE |
| Determine cause and correct prior to replacement of part. |
| NOTE |
| Determine cause and correct prior to repair or replacement of part. |
FUSES, FUSIBLE LINKS AND CIRCUIT BREAKERS
| Condition | Code | Procedure |
| Application incorrect | B | Require replacement |
| Blown | A | Require replacement |
| NOTE: Determine cause and correct prior to replacement of part. |
| Corroded, affecting performance | A | Require repair or replacement |
| Corroded, not affecting performance | 2 | Suggest repair or replacement |
| Cracked, affecting performance | A | Require repair or replacement |
| Cracked, not affecting performance | 1 | Suggest repair or replacement |
| Inoperative | A | Require replacement |
| NOTE: Determine cause and correct prior to replacement of part. |
| Insulation damaged, conductors exposed | A | Require repair or replacement |
| Insulation damaged, conductors not exposed | 1 | Suggest replacement |
| Missing | C | Require replacement |
| Routed incorrectly | B | Require repair |
| Secured incorrectly | B | Require repair |
| Terminal broken | A | Require repair or replacement |
| Terminal burned, affecting performance | A | Require repair or replacement |
| NOTE: Inoperative includes intermittent operation. |
| Terminal burned, not affecting performance | 2 | Suggest repair or replacement |
| Terminal corroded, affecting performance | A | Require repair or replacement |
| Terminal corroded, not affecting performance | 2 | Suggest repair or replacement |
| Terminal loose, affecting performance | B | Require repair or replacement |
| NOTE |
| Determine cause and correct prior to replacement of part. |
| NOTE |
| Determine cause and correct prior to replacement of part. |
| NOTE |
| Inoperative includes intermittent operation. |
FUSIBLE LINKS
| Condition | Code | Procedure |
| Application incorrect | B | Require replacement |
| Blown | A | Require replacement |
| NOTE: Inoperative includes intermittent operation. |
| Corroded, affecting performance | A | Require repair or replacement |
| Corroded, not affecting performance | 2 | Suggest repair or replacement |
| Cracked, affecting performance | A | Require repair or replacement |
| Cracked, not affecting performance | 1 | Suggest repair or replacement |
| Inoperative | A | Require replacement |
| NOTE: Determine cause and correct prior to repair or replacement of part. |
| Insulation damaged, conductors exposed | A | Require repair or replacement |
| Insulation damaged, conductors not exposed | 1 | Suggest replacement |
| Missing | C | Require replacement |
| Routed incorrectly | B | Require repair |
| Secured incorrectly | B | Require repair |
| Terminal broken | A | Require repair or replacement |
| Terminal burned, affecting performance | A | Require repair or replacement |
| Terminal burned, not affecting performance | 2 | Suggest repair or replacement |
| Terminal corroded, affecting performance | A | Require repair or replacement |
| Terminal corroded, not affecting performance | 2 | Suggest repair or replacement |
| Terminal loose, affecting performance | B | Require repair or replacement |
| NOTE |
| Inoperative includes intermittent operation. |
| NOTE |
| Determine cause and correct prior to repair or replacement of part. |
GAUGES
Note. Includes odometers, speedometers, and tachometers (except cable-driven).
| Condition | Code | Procedure |
| Attaching hardware broken | A | Require repair or replacement of hardware |
| Attaching hardware missing | C | Require replacement of hardware |
| Attaching hardware not functioning | A | Require repair or replacement of hardware |
| Connector (Weatherpack type) leaking | A | Require repair or replacement |
| Connector broken | A | Require repair or replacement |
| Connector melted | A | Require repair or replacement |
| NOTE: Determine cause and correct prior to repair or replacement of part. |
| Connector missing | C | Require replacement |
| Leaking | B | Require replacement |
| Lens broken | A | Require repair or replacement |
| NOTE: If lens is available as a separate part, require replacement of lens only. |
| Lens cloudy | 2 | Suggest repair or replacement |
| NOTE: If lens is available as a separate part, suggest replacement of lens only. |
| Lens missing | C | Require repair or replacement |
| NOTE: If lens is available as a separate part, require replacement of lens only. |
| Malfunctioning | A | Require repair or replacement |
| NOTE: Includes inoperative, intermittent operation, failure to perform all functions, out of OEM specification, or out of range. |
| Mechanical head noisy | 2 | Suggest repair or replacement |
| Terminal broken | A | Require repair or replacement |
| Terminal burned, affecting performance | A | Require repair or replacement |
| NOTE: Determine cause and correct prior to repair or replacement of part. |
| Terminal burned, affecting performance | A | Require repair or replacement |
| NOTE: Determine cause and correct prior to repair or replacement of part. |
| Terminal burned, not affecting performance | 2 | Suggest repair or replacement |
| Terminal corroded, affecting performance | A | Require repair or replacement |
| Terminal corroded, not affecting performance | 2 | Suggest repair or replacement |
| Terminal loose, affecting performance | B | Require repair or replacement |
| Terminal loose, not affecting performance | 1 | Suggest repair or replacement |
| Terminal loose, not affecting performance | 1 | Suggest repair or replacement |
| NOTE |
| Determine cause and correct prior to repair or replacement of part. |
| NOTE |
| If lens is available as a separate part, require replacement of lens only. |
| NOTE |
| If lens is available as a separate part, suggest replacement of lens only. |
| NOTE |
| If lens is available as a separate part, require replacement of lens only. |
| NOTE |
| Includes inoperative, intermittent operation, failure to perform all functions, out of OEM specification, or out of range. |
| NOTE |
| Determine cause and correct prior to repair or replacement of part. |
| NOTE |
| Determine cause and correct prior to repair or replacement of part. |
GENERATORS
Note. If components have been added that increase vehicle electrical load requirement ( for example, sound systems, air conditioning, alarm systems, etc.), charging system output must meet the increased demand.
| Condition | Code | Procedure |
| Alternator output meets OEM specification but is insufficient for add on electrical load | 2 | Suggest upgrade of alternator or removal of excess electrical load |
| Alternator's rated output is below OEM specification | B | Require replacement |
| Attaching hardware broken | A | Require repair or replacement of hardware |
| Attaching hardware missing | C | Require replacement of hardware |
| Attaching hardware non-functioning | A | Require repair or replacement of hardware |
| Connector (Weatherpack type) leaking | A | Require repair or replacement |
| Connector broken | A | Require repair or replacement |
| Connector melted | A | Require repair or replacement |
| NOTE: Determine cause and correct prior to repair or replacement of part. |
| Connector missing | C | Require replacement |
| Diode inoperative | A | Require repair or replacement |
| NOTE: Inoperative includes intermittent operation. |
| Housing broken, affecting performance | A | Require repair or replacement |
| Housing broken, not affecting performance | | No service suggested or required |
| Housing cracked, affecting performance | A | Require repair or replacement |
| Housing cracked, not affecting performance | 1 | Suggest repair or replacement |
| Inoperative | A | Require repair or replacement |
| NOTE: Inoperative includes intermittent operation. |
| Noisy | 2 | Suggest repair or replacement |
| Pulley incorrect | B | Require replacement |
| Terminal broken | A | Require repair or replacement |
| Terminal burned, affecting performance | A | Require repair or replacement |
| NOTE: Determine cause and correct prior to repair or replacement of part. |
| Terminal burned, not affecting performance | 2 | Suggest repair or replacement |
| Terminal corroded, affecting performance | A | Require repair or replacement |
| Terminal corroded, not affecting performance | 2 | Suggest repair or replacement |
| Terminal loose, affecting performance | B | Require repair or replacement |
| Terminal loose, not affecting performance | 1 | Suggest repair or replacement |
| Terminal resistance (voltage drop) out of specification | A | Require repair or replacement |
| Threads damaged | A | Require repair or replacement |
| Threads stripped (threads missing) | A | Require replacement |
| Voltage drop out of specification | A | Require repair or replacement |
| NOTE |
| Determine cause and correct prior to repair or replacement of part. |
| NOTE |
| Inoperative includes intermittent operation. |
| NOTE |
| Inoperative includes intermittent operation. |
| NOTE |
| Determine cause and correct prior to repair or replacement of part. |
GROUND CABLES AND STRAPS
| Condition | Code | Procedure |
| Attaching hardware broken | A | Require repair or replacement of hardware |
| Attaching hardware missing | C | Require replacement of hardware |
| Attaching hardware not functioning | A | Require repair or replacement of hardware |
| Corroded, affecting performance | A | Require repair or replacement |
| Corroded, not affecting performance | 2 | Suggest repair or replacement |
| Insulation damaged, exposing conductors | 2 | Suggest replacement |
| Loose | A | Require repair |
| Missing | C | Require replacement |
| Open | A | Require repair or replacement |
| Resistance high | A | Require repair or replacement |
| Terminal resistance (voltage drop) is out of specification | B | Require repair or replacement |
| Voltage drop out of specification | B | Require repair or replacement |
GROUND STRAPS
| Condition | Code | Procedure |
| Attaching hardware broken | A | Require repair or replacement of hardware |
| Attaching hardware missing | C | Require replacement of hardware |
| Attaching hardware not functioning | A | Require repair or replacement of hardware |
| Corroded, affecting performance | A | Require repair or replacement |
| Corroded, not affecting performance | 2 | Suggest repair or replacement |
| Insulation damaged, exposing conductors | 2 | Suggest replacement |
| Loose | A | Require repair |
| Missing | C | Require replacement |
| Open | A | Require repair or replacement |
| Resistance high | A | Require repair or replacement |
| Terminal resistance (voltage drop) is out of specification | B | Require repair or replacement |
| Voltage drop out of specification | B | Require repair or replacement |
HEADLIGHT ADJUSTERS
| Condition | Code | Procedure |
| Attaching hardware broken | A | Require repair or replacement of hardware |
| Attaching hardware missing | C | Require replacement of hardware |
| Attaching hardware not functioning | A | Require repair or replacement of hardware |
| Bent, preventing adjustment | A | Require repair or replacement |
| Broken | A | Require repair or replacement |
| Indicator broken | A | Require replacement |
| Indicator missing | C | Require replacement |
| Missing | C | Require replacement of adjusters |
| Seized | A | Require repair or replacement |
| Threads damaged | A | Require repair or replacement |
| Threads stripped (threads missing) | A | Require replacement |
HEATING ELEMENTS (DEFROSTERS, DEFOGGERS, ELECTRIC HEATERS AND SEATS)
| Condition | Code | Procedure |
| Attaching hardware broken | A | Require repair or replacement of hardware |
| Attaching hardware missing | C | Require replacement of hardware |
| Attaching hardware not functioning | A | Require repair or replacement of hardware |
| Connector (Weatherpack type) leaking | A | Require repair or replacement |
| Connector broken | A | Require repair or replacement |
| Connector melted | A | Require repair or replacement |
| NOTE: Determine cause and correct prior to repair or replacement of part. |
| Connector missing | C | Require replacement |
| Inoperative | A | Require repair or replacement |
| NOTE: Inoperative includes intermittent operation. |
| Terminal broken | A | Require repair or replacement |
| Terminal burned, affecting performance | A | Require repair or replacement |
| NOTE: Determine cause and correct prior to repair or replacement of part. |
| Terminal burned, not affecting performance | 2 | Suggest repair or replacement |
| Terminal corroded, affecting performance | A | Require repair or replacement |
| Terminal corroded, not affecting performance | 2 | Suggest repair or replacement |
| Terminal loose, affecting performance | B | Require repair or replacement |
| Terminal loose, not affecting performance | 1 | Suggest repair or replacement |
| Wire lead burned | A | Require repair or replacement |
| Wire lead conductors exposed | B | Require repair or replacement |
| Wire lead open | A | Require repair or replacement |
| Wire lead shorted | A | Require repair or replacement |
| NOTE |
| Determine cause and correct prior to repair or replacement of part. |
| NOTE |
| Inoperative includes intermittent operation. |
| NOTE |
| Determine cause and correct prior to repair or replacement of part. |
HORNS AND SIRENS
| Condition | Code | Procedure |
| Attaching hardware broken | A | Require repair or replacement of hardware |
| Attaching hardware missing | C | Require replacement of hardware |
| Attaching hardware not functioning | A | Require repair or replacement of hardware |
| Connector broken | A | Require repair or replacement |
| Connector melted | A | Require repair or replacement |
| NOTE: Determine cause and correct prior to repair or replacement of part. |
| Connector missing | C | Require replacement |
| Inoperative | A | Require repair or replacement |
| NOTE: Inoperative includes intermittent operation. |
| Missing | C | Require replacement |
| Out of adjustment | B | Require adjustment |
| Sound quality poor | A | Require repair or replacement. Further inspection required |
| Terminal broken | A | Require repair or replacement |
| Terminal burned, affecting performance | A | Require repair or replacement |
| NOTE: Determine cause and correct prior to repair or replacement of part. |
| Terminal burned, not affecting performance | 2 | Suggest repair or replacement |
| Terminal corroded, affecting performance | A | Require repair or replacement |
| Terminal corroded, not affecting performance | 2 | Suggest repair or replacement |
| Terminal loose, affecting performance | B | Require repair or replacement |
| Terminal loose, not affecting performance | 1 | Suggest repair or replacement |
| Wire lead burned | A | Require repair or replacement |
| Wire lead conductors exposed | B | Require repair or replacement |
| Wire lead open | A | Require repair or replacement |
| Wire lead shorted | A | Require repair or replacement |
| NOTE |
| Determine cause and correct prior to repair or replacement of part. |
| NOTE |
| Inoperative includes intermittent operation. |
| NOTE |
| Determine cause and correct prior to repair or replacement of part. |
IGNITION SWITCHES
| Condition | Code | Procedure |
| Attaching hardware broken | A | Require repair or replacement of hardware |
| Attaching hardware missing | C | Require replacement of hardware |
| Attaching hardware not functioning | A | Require repair or replacement of hardware |
| Binding, affecting performance | A | Require repair or replacement |
| Binding, not affecting performance | 2 | Suggest repair or replacement |
| Broken | A | Require repair or replacement |
| Burned, affecting performance | A | Require repair or replacement |
| NOTE: Determine cause and correct prior to repair or replacement of part. |
| Burned, not affecting performance | 2 | Suggest repair or replacement |
| NOTE: Determine cause and correct prior to repair or replacement of part. |
| Cracked, affecting performance | A | Require repair or replacement |
| Cracked, not affecting performance | 1 | Suggest repair or replacement |
| Leaking | B | Require repair or replacement |
| Malfunctioning | A | Require repair or replacement |
| NOTE: Includes inoperative, intermittent operation, or failure to perform all functions. |
| Melted, affecting performance | A | Require repair or replacement |
| NOTE: Determine cause and correct prior to repair or replacement of part. |
| Melted, not affecting performance | 2 | Suggest repair or replacement |
| NOTE: Determine cause and correct prior to repair or replacement of part. |
| Missing | C | Require replacement |
| Out of adjustment | B | Require repair or replacement |
| Terminal broken | A | Require repair or replacement |
| Terminal burned, affecting performance | A | Require repair or replacement |
| NOTE: Determine cause and correct prior to repair or replacement of part. |
| Terminal burned, not affecting performance | 2 | Suggest repair or replacement |
| Terminal corroded, affecting performance | A | Require repair or replacement |
| Terminal corroded, not affecting performance | 2 | Suggest repair or replacement |
| Terminal loose, affecting performance | B | Require repair or replacement |
| Terminal loose, not affecting performance | 1 | Suggest repair or replacement |
| Won't return | A | Require repair or replacement |
| Worn | 1 | Suggest replacement |
| NOTE |
| Determine cause and correct prior to repair or replacement of part. |
| NOTE |
| Determine cause and correct prior to repair or replacement of part. |
| NOTE |
| Includes inoperative, intermittent operation, or failure to perform all functions. |
| NOTE |
| Determine cause and correct prior to repair or replacement of part. |
| NOTE |
| Determine cause and correct prior to repair or replacement of part. |
| NOTE |
| Determine cause and correct prior to repair or replacement of part. |
INDICATOR LIGHTS
| Condition | Code | Procedure |
| Does not come on during bulb check | | Further inspection required |
| NOTE: See service manual for further information. |
| Fails to function properly during test mode | | Further inspection required |
| NOTE: See service manual for further information. |
| On constantly | | Further inspection required |
| NOTE: See service manual for further information. |
| On intermittently | | Further inspection required |
| NOTE: See service manual for further information. |
| NOTE |
| See service manual for further information. |
| NOTE |
| See service manual for further information. |
| NOTE |
| See service manual for further information. |
| NOTE |
| See service manual for further information. |
KEYLESS ENTRY KEYPADS AND TRANSMITTERS
| Condition | Code | Procedure |
| Attaching hardware broken | A | Require repair or replacement of hardware |
| Attaching hardware missing | C | Require replacement of hardware |
| Attaching hardware not functioning | A | Require repair or replacement of hardware |
| Connector (Weatherpack type) leaking | A | Require repair or replacement |
| Connector broken | A | Require repair or replacement |
| Connector melted | A | Require repair or replacement |
| NOTE: Determine cause and correct prior to repair or replacement of part. |
| Connector missing | C | Require replacement |
| Malfunctioning | A | Require repair or replacement |
| NOTE: Malfunctioning includes inoperative, intermittent operation, or failure to perform all functions. |
| Terminal broken | A | Require repair or replacement |
| Terminal burned, affecting performance | A | Require repair or replacement |
| NOTE: Determine cause and correct prior to repair or replacement of part. |
| Terminal burned, not affecting performance | 2 | Suggest repair or replacement |
| Terminal corroded, affecting performance | A | Require repair or replacement |
| Terminal corroded, not affecting performance | 2 | Suggest repair or replacement |
| Terminal loose, affecting performance | B | Require repair or replacement |
| Terminal loose, not affecting performance | 1 | Suggest repair or replacement |
| Wire lead burned | A | Require repair or replacement |
| Wire lead conductors exposed | B | Require repair or replacement |
| Wire lead open | A | Require repair or replacement |
| Wire lead shorted | A | Require repair or replacement |
| NOTE |
| Determine cause and correct prior to repair or replacement of part. |
| NOTE |
| Malfunctioning includes inoperative, intermittent operation, or failure to perform all functions. |
| NOTE |
| Determine cause and correct prior to repair or replacement of part. |
KEYLESS ENTRY TRANSMITTERS
| Condition | Code | Procedure |
| Attaching hardware broken | A | Require repair or replacement of hardware |
| Attaching hardware missing | C | Require replacement of hardware |
| Attaching hardware not functioning | A | Require repair or replacement of hardware |
| Connector (Weatherpack type) leaking | A | Require repair or replacement |
| Connector broken | A | Require repair or replacement |
| Connector melted | A | Require repair or replacement |
| NOTE: Determine cause and correct prior to repair or replacement of part. |
| Connector missing | C | Require replacement |
| Malfunctioning | A | Require repair or replacement |
| NOTE: Malfunctioning includes inoperative, intermittent operation, or failure to perform all functions. |
| Terminal broken | A | Require repair or replacement |
| Terminal burned, affecting performance | A | Require repair or replacement |
| NOTE: Determine cause and correct prior to repair or replacement of part. |
| Terminal burned, not affecting performance | 2 | Suggest repair or replacement |
| Terminal corroded, affecting performance | A | Require repair or replacement |
| Terminal corroded, not affecting performance | 2 | Suggest repair or replacement |
| Terminal loose, affecting performance | B | Require repair or replacement |
| Terminal loose, not affecting performance | 1 | Suggest repair or replacement |
| Wire lead burned | A | Require repair or replacement |
| Wire lead conductors exposed | B | Require repair or replacement |
| Wire lead open | A | Require repair or replacement |
| Wire lead shorted | A | Require repair or replacement |
| NOTE |
| Determine cause and correct prior to repair or replacement of part. |
| NOTE |
| Malfunctioning includes inoperative, intermittent operation, or failure to perform all functions. |
| NOTE |
| Determine cause and correct prior to repair or replacement of part. |
LEDS
Note. Does not include soldered-in components.
| Condition | Code | Procedure |
| Adjustment out of specification | B | Require repair or replacement |
| Application incorrect | B | Require replacement |
| NOTE: Application incorrect includes wrong bulb coating or color. |
| Attaching hardware broken | A | Require repair or replacement of hardware |
| Attaching hardware missing | C | Require replacement of hardware |
| Attaching hardware not functioning | A | Require repair or replacement of hardware |
| Base burned, affecting performance | A | Require repair or replacement |
| NOTE: Determine cause and correct prior to repair or replacement of part. |
| Base burned, not affecting performance | 2 | Suggest repair or replacement |
| NOTE: Determine cause and correct prior to repair or replacement of part. |
| Base corroded, affecting performance | A | Require repair or replacement |
| Base corroded, not affecting performance | 2 | Suggest repair or replacement |
| Base leaking | A | Require repair or replacement |
| Base loose, affecting performance | B | Require repair or replacement |
| Base loose, not affecting performance | 1 | Suggest repair or replacement |
| Base melted | A | Require replacement |
| NOTE: Determine cause and correct prior to replacement of part. |
| Bracket bent, affecting performance | A | Require repair or replacement |
| Bracket bent, not affecting performance | | No service suggested or required |
| Bracket broken, affecting performance | A | Require replacement |
| Bracket broken, not affecting performance | | No service suggested or required |
| Bracket corroded, affecting performance | A | Require repair or replacement |
| Bracket corroded, not affecting performance | 2 | Suggest repair or replacement |
| Bracket cracked, affecting performance | A | Require repair or replacement |
| Bracket cracked, not affecting performance | 1 | Suggest repair or replacement |
| Bracket loose, affecting performance | A | Require repair or replacement |
| Bracket loose, not affecting performance | 1 | Suggest repair or replacement |
| Bracket missing | C | Require replacement |
| Burned out | A | Require replacement |
| Connector (Weatherpack type) leaking | A | Require repair or replacement |
| Connector broken | A | Require repair or replacement |
| Connector melted | A | Require repair or replacement |
| NOTE: Determine cause and correct prior to repair or replacement of part. |
| Connector missing | C | Require replacement |
| Corroded, affecting performance | A | Require repair or replacement |
| Corroded, not affecting performance | 2 | Suggest repair or replacement |
| Cracked | B | Require replacement |
| Intermittent | A | Require replacement |
| Lamp base melted | A | Require replacement |
| NOTE: Determine cause and correct prior to replacement of part. |
| Leaking | A | Require repair or replacement |
| Missing | C | Require replacement |
| Seized in socket | A | Require repair or replacement |
| Terminal broken | A | Require repair or replacement |
| Terminal burned, affecting performance | A | Require repair or replacement |
| NOTE: Determine cause and correct prior to repair or replacement of part. |
| Terminal burned, not affecting performance | 2 | Suggest repair or replacement |
| NOTE: Determine cause and correct prior to repair or replacement of part. |
| Terminal corroded, affecting performance | A | Require repair or replacement |
| Terminal corroded, not affecting performance | 2 | Suggest repair or replacement |
| Terminal loose, affecting performance | B | Require repair or replacement |
| Terminal loose, not affecting performance | 1 | Suggest repair or replacement |
| Threads damaged | A | Require repair or replacement |
| Threads stripped (threads missing) | A | Require replacement |
| NOTE |
| Application incorrect includes wrong bulb coating or color. |
| NOTE |
| Determine cause and correct prior to repair or replacement of part. |
| NOTE |
| Determine cause and correct prior to repair or replacement of part. |
| NOTE |
| Determine cause and correct prior to replacement of part. |
| NOTE |
| Determine cause and correct prior to repair or replacement of part. |
| NOTE |
| Determine cause and correct prior to replacement of part. |
| NOTE |
| Determine cause and correct prior to repair or replacement of part. |
| NOTE |
| Determine cause and correct prior to repair or replacement of part. |
LENSES
| Condition | Code | Procedure |
| Adjustment out of specification | B | Require repair |
| Application incorrect | A | Require replacement |
| Attaching hardware broken | A | Require repair or replacement of hardware |
| Attaching hardware missing | C | Require replacement of hardware |
| Attaching hardware not functioning | A | Require repair or replacement of hardware |
| Broken, affecting performance | A | Require replacement |
| Broken, not affecting performance | | No service suggested or required |
| Cracked | B | Require replacement |
| Discolored | A | Require replacement |
| Leaking | B | Require repair or replacement |
| Melted, affecting performance | A | Require replacement |
| Melted, not affecting performance | 2 | Suggest replacement |
| Missing | C | Require replacement |
MICROPHONES
| Condition | Code | Procedure |
| Application incorrect | A | Require replacement |
| Attaching hardware broken | A | Require repair or replacement of hardware |
| Attaching hardware missing | C | Require replacement of hardware |
| Attaching hardware not functioning | A | Require repair or replacement of hardware |
| Connector (Weatherpack type) leaking | A | Require repair or replacement |
| Connector broken | A | Require repair or replacement |
| Connector melted | A | Require repair or replacement |
| NOTE: Determine cause and correct prior to repair or replacement of part. |
| Connector missing | C | Require replacement |
| Inoperative | A | Require repair or replacement |
| NOTE: Inoperative includes intermittent operation. |
| Membrane torn | A | Require replacement |
| Missing | C | Require replacement |
| Polarity reversed | A | Require repair |
| Sound quality poor | A | Require repair or replacement. Further inspection required |
| NOTE: Make sure poor sound quality is not caused by ignition/charging system or other forms of electrical interference. |
| Terminal broken | A | Require repair or replacement |
| Terminal burned, affecting performance | A | Require repair or replacement |
| NOTE: Determine cause and correct prior to repair or replacement of part. |
| Terminal burned, not affecting performance | 2 | Suggest repair or replacement |
| Terminal corroded, affecting performance | A | Require repair or replacement |
| Terminal corroded, not affecting performance | 2 | Suggest repair or replacement |
| Terminal loose, affecting performance | B | Require repair or replacement |
| Terminal loose, not affecting performance | 1 | Suggest repair or replacement |
| NOTE |
| Determine cause and correct prior to repair or replacement of part. |
| NOTE |
| Inoperative includes intermittent operation. |
| NOTE |
| Make sure poor sound quality is not caused by ignition/charging system or other forms of electrical interference. |
| NOTE |
| Determine cause and correct prior to repair or replacement of part. |
MIRRORS (ELECTROCHROMATIC AND HEATED)
| Condition | Code | Procedure |
| Attaching hardware broken | A | Require repair or replacement of hardware |
| Attaching hardware missing | C | Require replacement of hardware |
| Attaching hardware not functioning | A | Require repair or replacement of hardware |
| Broken | A | Require repair or replacement |
| Connector broken | A | Require repair or replacement |
| Connector melted | A | Require repair or replacement |
| NOTE: Determine cause and correct prior to repair or replacement of part. |
| Connector missing | C | Require replacement |
| Cracked | B | Require replacement |
| Inoperative | A | Require replacement |
| NOTE: Inoperative includes intermittent operation. |
| Missing | C | Require replacement |
| Terminal broken | A | Require repair or replacement |
| Terminal burned, affecting performance | A | Require repair or replacement |
| NOTE: Determine cause and correct prior to repair or replacement of part. |
| Terminal burned, not affecting performance | 2 | Suggest repair or replacement |
| Terminal corroded, affecting performance | A | Require repair or replacement |
| Terminal corroded, not affecting performance | 2 | Suggest repair or replacement |
| Terminal loose, affecting performance | B | Require repair or replacement |
| Terminal loose, not affecting performance | 1 | Suggest repair or replacement |
| Wire lead burned | A | Require repair or replacement |
| Wire lead conductors exposed | B | Require repair or replacement |
| Wire lead open | A | Require repair or replacement |
| Wire lead shorted | A | Require repair or replacement |
| NOTE |
| Determine cause and correct prior to repair or replacement of part. |
| NOTE |
| Inoperative includes intermittent operation. |
| NOTE |
| Determine cause and correct prior to repair or replacement of part. |
MOTORS
| Condition | Code | Procedure |
| Amperage draw out of specification | A | Require repair or replacement |
| Attaching hardware broken | A | Require repair or replacement of hardware |
| Attaching hardware missing | C | Require replacement of hardware |
| Attaching hardware not functioning | A | Require repair or replacement of hardware |
| Bracket bent | A | Require repair or replacement |
| Bracket broken | A | Require repair or replacement |
| Bracket cracked | A | Require repair or replacement |
| Bracket holes elongated, affecting performance | A | Require repair or replacement |
| Bracket holes elongated, not affecting performance | | No service suggested or required |
| Bracket missing | C | Require replacement |
| Connector (Weatherpack type) leaking | A | Require repair or replacement |
| Connector broken | A | Require repair or replacement |
| Connector melted | A | Require repair or replacement |
| NOTE: Determine cause and correct prior to repair or replacement of part. |
| Drive mechanism damaged, affecting performance | A | Require repair or replacement |
| NOTE: Further inspection required to determine cause. |
| Drive mechanism damaged, not affecting performance | 2 | Suggest repair or replacement |
| NOTE: Further inspection required to determine cause. |
| Fails to disengage | A | Require repair or replacement |
| Housing broken, affecting performance | A | Suggest repair or replacement |
| Housing broken, not affecting performance | | No service suggested or required |
| Housing cracked, affecting performance | A | Require repair or replacement |
| Housing cracked, not affecting performance | 1 | Suggest repair or replacement |
| Inoperative | A | Require repair or replacement |
| NOTE: Inoperative includes intermittent operation. |
| Linkage bent, affecting performance | A | Require repair or replacement of linkage |
| Linkage bent, not affecting performance | | No service suggested or required |
| Linkage binding, affecting performance | A | Require repair or replacement of linkage |
| Linkage binding, not affecting performance | 1 | Suggest repair or replacement of linkage |
| Linkage broken | A | Require repair or replacement of linkage |
| Linkage loose, affecting performance | A | Require repair or replacement of linkage |
| Linkage loose, not affecting performance | 1 | Suggest repair or replacement of linkage |
| Linkage missing | C | Require replacement |
| Linkage noisy | 2 | Suggest repair or replacement |
| Missing | C | Require replacement |
| Noisy | 2 | Suggest repair or replacement |
| Out of adjustment | B | Further inspection required |
| NOTE: Follow OEM recommended adjustment procedures. Repair or replace if out of specification. |
| Resistance out of specification | B | Require repair or replacement |
| Terminal broken | A | Require repair or replacement |
| Terminal burned, affecting performance | A | Require repair or replacement |
| NOTE: Determine cause and correct prior to repair or replacement of part. |
| Terminal burned, not affecting performance | 2 | Suggest repair or replacement |
| Terminal corroded, affecting performance | A | Require repair or replacement |
| Terminal corroded, not affecting performance | 2 | Suggest repair or replacement |
| Terminal loose, affecting performance | B | Require repair or replacement |
| Terminal loose, not affecting performance | 1 | Suggest repair or replacement |
| Wire lead burned | A | Require repair or replacement |
| Wire lead conductors exposed | B | Require repair or replacement |
| Wire lead open | A | Require repair or replacement |
| Wire lead shorted | A | Require repair or replacement |
| NOTE |
| Determine cause and correct prior to repair or replacement of part. |
| NOTE |
| Further inspection required to determine cause. |
| NOTE |
| Further inspection required to determine cause. |
| NOTE |
| Inoperative includes intermittent operation. |
| NOTE |
| Follow OEM recommended adjustment procedures. Repair or replace if out of specification. |
| NOTE |
| Determine cause and correct prior to repair or replacement of part. |
NEUTRAL SAFETY SWITCHES
| Condition | Code | Procedure |
| Attaching hardware broken | A | Require repair or replacement of hardware |
| Attaching hardware missing | C | Require replacement of hardware |
| Attaching hardware not functioning | A | Require repair or replacement of hardware |
| Binding, affecting performance | A | Require repair or replacement |
| Binding, not affecting performance | 2 | Suggest repair or replacement |
| Broken | A | Require repair or replacement |
| Burned, affecting performance | A | Require repair or replacement |
| NOTE: Determine cause and correct prior to repair or replacement of part. |
| Burned, not affecting performance | 2 | Suggest repair or replacement |
| NOTE: Determine cause and correct prior to repair or replacement of part. |
| Cracked, affecting performance | A | Require repair or replacement |
| Cracked, not affecting performance | 1 | Suggest repair or replacement |
| Leaking | B | Require repair or replacement |
| Malfunctioning | A | Require repair or replacement |
| NOTE: Includes inoperative, intermittent operation, or failure to perform all functions. |
| Melted, affecting performance | A | Require repair or replacement |
| NOTE: Determine cause and correct prior to repair or replacement of part. |
| Melted, not affecting performance | 2 | Suggest repair or replacement |
| NOTE: Determine cause and correct prior to repair or replacement of part. |
| Missing | C | Require replacement |
| Out of adjustment | B | Require repair or replacement |
| Terminal broken | A | Require repair or replacement |
| Terminal burned, affecting performance | A | Require repair or replacement |
| NOTE: Determine cause and correct prior to repair or replacement of part. |
| Terminal burned, not affecting performance | 2 | Suggest repair or replacement |
| Terminal corroded, affecting performance | A | Require repair or replacement |
| Terminal corroded, not affecting performance | 2 | Suggest repair or replacement |
| Terminal loose, affecting performance | B | Require repair or replacement |
| Terminal loose, not affecting performance | 1 | Suggest repair or replacement |
| Won't return | A | Require repair or replacement |
| Worn | 1 | Suggest replacement |
| NOTE |
| Determine cause and correct prior to repair or replacement of part. |
| NOTE |
| Determine cause and correct prior to repair or replacement of part. |
| NOTE |
| Includes inoperative, intermittent operation, or failure to perform all functions. |
| NOTE |
| Determine cause and correct prior to repair or replacement of part. |
| NOTE |
| Determine cause and correct prior to repair or replacement of part. |
| NOTE |
| Determine cause and correct prior to repair or replacement of part. |
ODOMETERS, SPEEDOMETERS AND TACHOMETERS (CABLE DRIVEN)
| Condition | Code | Procedure |
| Attaching hardware broken | A | Require repair or replacement of hardware |
| Attaching hardware missing | C | Require replacement of hardware |
| Attaching hardware not functioning | A | Require repair or replacement of hardware |
| Connector (Weatherpack type) leaking | A | Require repair or replacement |
| Connector broken | A | Require repair or replacement |
| Connector melted | A | Require repair or replacement |
| NOTE: Determine cause and correct prior to repair or replacement of part. |
| Connector missing | C | Require replacement |
| Drive cable broken | A | Require replacement |
| Drive cable noisy | 2 | Suggest repair or replacement |
| Inoperative | A | Further inspection required |
| NOTE: Inoperative includes intermittent operation, out of OEM specification, or out of range. |
| Leaking | B | Require replacement |
| Lens broken | A | Require repair or replacement |
| NOTE: If lens is available as a separate part, require replacement of lens only. |
| Lens cloudy | 2 | Suggest repair or replacement |
| NOTE: If lens is available as a separate part, suggest replacement of lens only. |
| Lens missing | C | Require repair or replacement |
| NOTE: If lens is available as a separate part, require replacement of lens only. |
| Noisy | 2 | Suggest repair or replacement |
| Terminal broken | A | Require repair or replacement |
| Terminal burned, affecting performance | A | Require repair or replacement |
| NOTE: Determine cause and correct prior to repair or replacement of part. |
| Terminal burned, not affecting performance | 2 | Suggest repair or replacement |
| Terminal corroded, affecting performance | A | Require repair or replacement |
| Terminal corroded, not affecting performance | 2 | Suggest repair or replacement |
| Terminal loose, affecting performance | B | Require repair or replacement |
| Terminal loose, not affecting performance | 1 | Suggest repair or replacement |
| NOTE |
| Determine cause and correct prior to repair or replacement of part. |
| NOTE |
| Inoperative includes intermittent operation, out of OEM specification, or out of range. |
| NOTE |
| If lens is available as a separate part, require replacement of lens only. |
| NOTE |
| If lens is available as a separate part, suggest replacement of lens only. |
| NOTE |
| If lens is available as a separate part, require replacement of lens only. |
| NOTE |
| Determine cause and correct prior to repair or replacement of part. |
ODOMETERS
| Condition | Code | Procedure |
| Attaching hardware broken | A | Require repair or replacement of hardware |
| Attaching hardware missing | C | Require replacement of hardware |
| Attaching hardware not functioning | A | Require repair or replacement of hardware |
| Connector (Weatherpack type) leaking | A | Require repair or replacement |
| Connector broken | A | Require repair or replacement |
| Connector melted | A | Require repair or replacement |
| NOTE: Determine cause and correct prior to repair or replacement of part. |
| Connector missing | C | Require replacement |
| Leaking | B | Require replacement |
| Lens broken | A | Require repair or replacement |
| NOTE: If lens is available as a separate part, require replacement of lens only. |
| Lens cloudy | 2 | Suggest repair or replacement |
| NOTE: If lens is available as a separate part, suggest replacement of lens only. |
| Lens missing | C | Require repair or replacement |
| NOTE: If lens is available as a separate part, require replacement of lens only. |
| Malfunctioning | A | Require repair or replacement |
| NOTE: Includes inoperative, intermittent operation, failure to perform all functions, out of OEM specification, or out of range. |
| Mechanical head noisy | 2 | Suggest repair or replacement |
| Terminal broken | A | Require repair or replacement |
| Terminal burned, affecting performance | A | Require repair or replacement |
| NOTE: Determine cause and correct prior to repair or replacement of part. |
| Terminal burned, not affecting performance | 2 | Suggest repair or replacement |
| Terminal corroded, affecting performance | A | Require repair or replacement |
| Terminal corroded, not affecting performance | 2 | Suggest repair or replacement |
| Terminal loose, affecting performance | B | Require repair or replacement |
| Terminal loose, not affecting performance | 1 | Suggest repair or replacement |
| NOTE |
| Determine cause and correct prior to repair or replacement of part. |
| NOTE |
| If lens is available as a separate part, require replacement of lens only. |
| NOTE |
| If lens is available as a separate part, suggest replacement of lens only. |
| NOTE |
| If lens is available as a separate part, require replacement of lens only. |
| NOTE |
| Includes inoperative, intermittent operation, failure to perform all functions, out of OEM specification, or out of range. |
| NOTE |
| Determine cause and correct prior to repair or replacement of part. |
POWER DISTRIBUTION CENTER
| Condition | Code | Procedure |
| Attaching hardware broken | A | Require repair or replacement of hardware |
| Attaching hardware missing | C | Require replacement of hardware |
| Attaching hardware not functioning | A | Require repair or replacement of hardware |
| Broken, affecting performance | A | Require replacement |
| Broken, not affecting performance | | No service suggested or required |
| Burned, affecting performance | A | Require repair or replacement |
| NOTE: Determine cause and correct prior to repair or replacement of fuse box. |
| Burned, not affecting performance | 2 | Suggest repair or replacement |
| NOTE: Determine cause and correct prior to repair or replacement of fuse box. |
| Connector (Weatherpack type) leaking | A | Require repair or replacement |
| Connector broken | A | Require repair or replacement |
| Connector melted | A | Require repair or replacement |
| NOTE: Determine cause and correct prior to repair or replacement of part. |
| Connector missing | C | Require replacement |
| Cracked, affecting performance | A | Require repair or replacement |
| Cracked, not affecting performance | 1 | Suggest repair or replacement |
| Melted, affecting performance | A | Require replacement |
| NOTE: Determine cause and correct prior to replacement of part. |
| Melted, not affecting performance | 2 | Suggest replacement |
| NOTE: Determine cause and correct prior to replacement of part. |
| Terminal broken | A | Require repair or replacement |
| Terminal burned, affecting performance | A | Require repair or replacement |
| NOTE: Determine cause and correct prior to repair or replacement of part. |
| Terminal burned, not affecting performance | 2 | Suggest repair or replacement |
| Terminal corroded, affecting performance | A | Require repair or replacement |
| Terminal corroded, not affecting performance | 2 | Suggest repair or replacement |
| Terminal loose, affecting performance | B | Require repair or replacement |
| Terminal loose, not affecting performance | 1 | Suggest repair or replacement |
| NOTE |
| Determine cause and correct prior to repair or replacement of fuse box. |
| NOTE |
| Determine cause and correct prior to repair or replacement of fuse box. |
| NOTE |
| Determine cause and correct prior to repair or replacement of part. |
| NOTE |
| Determine cause and correct prior to replacement of part. |
| NOTE |
| Determine cause and correct prior to replacement of part. |
| NOTE |
| Determine cause and correct prior to repair or replacement of part. |
PULLEYS
| Condition | Code | Procedure |
| Alignment incorrect | B | Require repair or replacement |
| Application incorrect | B | Require replacement |
| Attaching hardware broken | A | Require repair or replacement of hardware |
| Attaching hardware missing | C | Require replacement of hardware |
| Attaching hardware not functioning | A | Require repair or replacement of hardware |
| Bent, affecting performance | A | Require replacement |
| Cracked | B | Require replacement |
| Loose | B | Require repair or replacement |
| Missing | C | Require replacement |
| Pulley damaged, affecting belt life | A | Require replacement |
RECEIVERS, AMPLIFIERS, EQUALIZERS AND SUB-WOOFER VOLUME CONTROLS
| Condition | Code | Procedure |
| Attaching hardware broken | A | Require repair or replacement of hardware |
| Attaching hardware missing | C | Require replacement of hardware |
| Attaching hardware not functioning | A | Require repair or replacement of hardware |
| Connector broken | A | Require repair or replacement |
| Connector melted | A | Require repair or replacement |
| NOTE: Determine cause and correct prior to repair or replacement of part. |
| Connector missing | C | Require replacement |
| Malfunctioning | A | Require repair or replacement |
| NOTE: Malfunctioning includes inoperative, intermittent operation, or failure to perform all functions. |
| Missing | C | Require replacement |
| Sound quality poor | A | Require repair or replacement |
| NOTE: Make sure poor sound quality is not caused by ignition/charging system or other forms of electrical interference. |
| Terminal broken | A | Require repair or replacement |
| Terminal burned, affecting performance | A | Require repair or replacement |
| NOTE: Determine cause and correct prior to repair or replacement of part. |
| Terminal burned, not affecting performance | 2 | Suggest repair or replacement |
| Terminal corroded, affecting performance | A | Require repair or replacement |
| Terminal corroded, not affecting performance | 2 | Suggest repair or replacement |
| Terminal loose, affecting performance | B | Require repair or replacement |
| Terminal loose, not affecting performance | 1 | Suggest repair or replacement |
| Wire lead burned | A | Require repair or replacement |
| Wire lead conductors exposed | B | Require repair or replacement |
| Wire lead open | A | Require repair or replacement |
| Wire lead shorted | A | Require repair or replacement |
| NOTE |
| Determine cause and correct prior to repair or replacement of part. |
| NOTE |
| Malfunctioning includes inoperative, intermittent operation, or failure to perform all functions. |
| NOTE |
| Make sure poor sound quality is not caused by ignition/charging system or other forms of electrical interference. |
| NOTE |
| Determine cause and correct prior to repair or replacement of part. |
RELAY BOXES
| Condition | Code | Procedure |
| Attaching hardware broken | A | Require repair or replacement of hardware |
| Attaching hardware missing | C | Require replacement of hardware |
| Attaching hardware not functioning | A | Require repair or replacement of hardware |
| Broken, affecting performance | A | Require replacement |
| Broken, not affecting performance | | No service suggested or required |
| Burned, affecting performance | A | Require repair or replacement |
| NOTE: Determine cause and correct prior to repair or replacement of relay box. |
| Burned, not affecting performance | 2 | Suggest repair or replacement |
| NOTE: Determine cause and correct prior to repair or replacement of relay box. |
| Connector (Weatherpack type) leaking | A | Require repair or replacement |
| Connector broken | A | Require repair or replacement |
| Connector melted | A | Require repair or replacement |
| NOTE: Determine cause and correct prior to repair or replacement of part. |
| Connector missing | C | Require replacement |
| Cover missing | C | Require replacement of cover |
| Cracked, affecting performance | A | Require repair or replacement |
| Cracked, not affecting performance | 1 | Suggest repair or replacement |
| Melted, affecting performance | A | Require replacement |
| NOTE: Determine cause and correct prior to replacement of part. |
| Melted, not affecting performance | 2 | Suggest replacement |
| NOTE: Determine cause and correct prior to replacement of part. |
| Terminal broken | A | Require repair or replacement |
| Terminal burned, affecting performance | A | Require repair or replacement |
| NOTE: Determine cause and correct prior to repair or replacement of part. |
| Terminal burned, not affecting performance | 2 | Suggest repair or replacement |
| Terminal corroded, affecting performance | A | Require repair or replacement |
| Terminal corroded, not affecting performance | 2 | Suggest repair or replacement |
| Terminal loose, affecting performance | B | Require repair or replacement |
| Terminal loose, not affecting performance | 1 | Suggest repair or replacement |
| NOTE |
| Determine cause and correct prior to repair or replacement of relay box. |
| NOTE |
| Determine cause and correct prior to repair or replacement of relay box. |
| NOTE |
| Determine cause and correct prior to repair or replacement of part. |
| NOTE |
| Determine cause and correct prior to replacement of part. |
| NOTE |
| Determine cause and correct prior to replacement of part. |
| NOTE |
| Determine cause and correct prior to repair or replacement of part. |
RELAYS
| Condition | Code | Procedure |
| Attaching hardware broken | A | Require repair or replacement of hardware |
| Attaching hardware missing | C | Require replacement of hardware |
| Attaching hardware not functioning | A | Require repair or replacement of hardware |
| Housing broken | A | Require replacement |
| Housing cracked | 2 | Suggest replacement |
| Inoperative | A | Require replacement |
| NOTE: Inoperative includes intermittent operation. |
| Missing | C | Require replacement |
| Terminal broken | A | Require repair or replacement |
| Terminal burned, affecting performance | A | Require repair or replacement |
| NOTE: Determine cause and correct prior to repair or replacement of part. |
| Terminal burned, not affecting performance | 2 | Suggest repair or replacement |
| Terminal corroded, affecting performance | A | Require repair or replacement |
| Terminal corroded, not affecting performance | 2 | Suggest repair or replacement |
| Terminal loose, affecting performance | B | Require repair or replacement |
| Terminal loose, not affecting performance | 1 | Suggest repair or replacement |
| NOTE |
| Inoperative includes intermittent operation. |
| NOTE |
| Determine cause and correct prior to repair or replacement of part. |
SEALED BEAMS
Note. Does not include soldered-in components.
| Condition | Code | Procedure |
| Adjustment out of specification | B | Require repair or replacement |
| Application incorrect | B | Require replacement |
| Attaching hardware broken | A | Require repair or replacement of hardware |
| Attaching hardware missing | C | Require replacement of hardware |
| Attaching hardware not functioning | A | Require repair or replacement of hardware |
| Base burned, affecting performance | A | Require repair or replacement |
| NOTE: Determine cause and correct prior to repair or replacement of part. |
| Base burned, not affecting performance | 2 | Suggest repair or replacement |
| NOTE: Determine cause and correct prior to repair or replacement of part. |
| Base corroded, affecting performance | A | Require repair or replacement |
| Base corroded, not affecting performance | 2 | Suggest repair or replacement |
| Base leaking | A | Require repair or replacement |
| Base loose, affecting performance | B | Require repair or replacement |
| Base loose, not affecting performance | 1 | Suggest repair or replacement |
| Base melted | A | Require replacement |
| NOTE: Determine cause and correct prior to replacement of part. |
| Bracket bent, affecting performance | A | Require repair or replacement |
| Bracket bent, not affecting performance | | No service suggested or required |
| Bracket broken, affecting performance | A | Require replacement |
| Bracket broken, not affecting performance | | No service suggested or required |
| Bracket corroded, affecting performance | A | Require repair or replacement |
| Bracket corroded, not affecting performance | 2 | Suggest repair or replacement |
| Bracket cracked, affecting performance | A | Require repair or replacement |
| Bracket cracked, not affecting performance | 1 | Suggest repair or replacement |
| Bracket loose, affecting performance | A | Require repair or replacement |
| Bracket loose, not affecting performance | 1 | Suggest repair or replacement |
| Bracket missing | C | Require replacement |
| Burned out | A | Require replacement |
| Connector (Weatherpack type) leaking | A | Require repair or replacement |
| Connector broken | A | Require repair or replacement |
| Connector melted | A | Require repair or replacement |
| NOTE: Determine cause and correct prior to repair or replacement of part. |
| Connector missing | C | Require replacement |
| Corroded, affecting performance | A | Require repair or replacement |
| Corroded, not affecting performance | 2 | Suggest repair or replacement |
| Cracked | B | Require replacement |
| Intermittent | A | Require replacement |
| Lamp base melted | A | Require replacement |
| NOTE: Determine cause and correct prior to replacement of part. |
| Leaking | B | Require repair or replacement |
| Missing | C | Require replacement |
| Seized in socket | A | Require repair or replacement |
| Terminal broken | A | Require repair or replacement |
| Terminal burned, affecting performance | A | Require repair or replacement |
| NOTE: Determine cause and correct prior to repair or replacement of part. |
| Terminal burned, not affecting performance | 2 | Suggest repair or replacement |
| NOTE: Determine cause and correct prior to repair or replacement of part. |
| Terminal corroded, affecting performance | A | Require repair or replacement |
| Terminal corroded, not affecting performance | 2 | Suggest repair or replacement |
| Terminal loose, affecting performance | B | Require repair or replacement |
| Terminal loose, not affecting performance | 1 | Suggest repair or replacement |
| Threads damaged | A | Require repair or replacement |
| Threads stripped (threads missing) | A | Require replacement |
| NOTE |
| Determine cause and correct prior to repair or replacement of part. |
| NOTE |
| Determine cause and correct prior to repair or replacement of part. |
| NOTE |
| Determine cause and correct prior to replacement of part. |
| NOTE |
| Determine cause and correct prior to repair or replacement of part. |
| NOTE |
| Determine cause and correct prior to replacement of part. |
| NOTE |
| Determine cause and correct prior to repair or replacement of part. |
| NOTE |
| Determine cause and correct prior to repair or replacement of part. |
SEAT HEATERS
| Condition | Code | Procedure |
| Attaching hardware broken | A | Require repair or replacement of hardware |
| Attaching hardware missing | C | Require replacement of hardware |
| Attaching hardware not functioning | A | Require repair or replacement of hardware |
| Connector (Weatherpack type) leaking | A | Require repair or replacement |
| Connector broken | A | Require repair or replacement |
| Connector melted | A | Require repair or replacement |
| NOTE: Determine cause and correct prior to repair or replacement of part. |
| Connector missing | C | Require replacement |
| Inoperative | A | Require repair or replacement |
| NOTE: Inoperative includes intermittent operation. |
| Terminal broken | A | Require repair or replacement |
| Terminal burned, affecting performance | A | Require repair or replacement |
| NOTE: Determine cause and correct prior to repair or replacement of part. |
| Terminal burned, not affecting performance | 2 | Suggest repair or replacement |
| Terminal corroded, affecting performance | A | Require repair or replacement |
| Terminal corroded, not affecting performance | 2 | Suggest repair or replacement |
| Terminal loose, affecting performance | B | Require repair or replacement |
| Terminal loose, not affecting performance | 1 | Suggest repair or replacement |
| Wire lead burned | A | Require repair or replacement |
| Wire lead conductors exposed | B | Require repair or replacement |
| Wire lead open | A | Require repair or replacement |
| Wire lead shorted | A | Require repair or replacement |
| NOTE |
| Determine cause and correct prior to repair or replacement of part. |
| NOTE |
| Inoperative includes intermittent operation. |
| NOTE |
| Determine cause and correct prior to repair or replacement of part. |
SECURITY ALARM SENSORS
| Condition | Code | Procedure |
| Attaching hardware missing | C | Require replacement of hardware |
| Attaching hardware threads damaged | A | Require repair or replacement of hardware |
| Attaching hardware threads stripped (threads missing) | A | Require repair or replacement of hardware |
| Connector broken | A | Require repair or replacement |
| Connector melted | A | Require repair or replacement |
| NOTE: Determine cause and correct prior to repair or replacement of part. |
| Connector missing | C | Require replacement |
| Inoperative | A | Require repair or replacement. Further inspection required |
| NOTE: Inoperative includes intermittent operation. |
| Missing | C | Require replacement |
| Resistance out of specification | B | Require repair or replacement |
| Terminal broken | A | Require repair or replacement |
| Terminal burned, affecting performance | A | Require repair or replacement |
| NOTE: Determine cause and correct prior to repair or replacement of part. |
| Terminal burned, not affecting performance | 2 | Suggest repair or replacement |
| Terminal corroded, affecting performance | A | Require repair or replacement |
| Terminal corroded, not affecting performance | 2 | Suggest repair or replacement |
| Terminal loose, affecting performance | B | Require repair or replacement |
| Terminal loose, not affecting performance | 1 | Suggest repair or replacement |
| Threads damaged | A | Require repair or replacement |
| Threads stripped (threads missing) | A | Require replacement |
| Wire lead conductors exposed | B | Require repair or replacement |
| Wire lead corroded | A | Require repair or replacement |
| Wire lead open | A | Require repair or replacement |
| Wire lead shorted | A | Require repair or replacement |
| NOTE |
| Determine cause and correct prior to repair or replacement of part. |
| NOTE |
| Inoperative includes intermittent operation. |
| NOTE |
| Determine cause and correct prior to repair or replacement of part. |
SIRENS
| Condition | Code | Procedure |
| Attaching hardware missing | C | Require replacement of hardware |
| Attaching hardware not functioning | A | Require repair or replacement of hardware |
| Connector broken | A | Require repair or replacement |
| Connector melted | A | Require repair or replacement |
| NOTE: Determine cause and correct prior to repair or replacement of part. |
| Connector missing | C | Require replacement |
| Inoperative | A | Require repair or replacement |
| NOTE: Inoperative includes intermittent operation. |
| Missing | C | Require replacement |
| Out of adjustment | B | Require adjustment |
| Sound quality poor | A | Require repair or replacement. Further inspection required |
| Terminal broken | A | Require repair or replacement |
| Terminal burned, affecting performance | A | Require repair or replacement |
| NOTE: Determine cause and correct prior to repair or replacement of part. |
| Terminal burned, not affecting performance | 2 | Suggest repair or replacement |
| Terminal corroded, affecting performance | A | Require repair or replacement |
| Terminal corroded, not affecting performance | 2 | Suggest repair or replacement |
| Terminal loose, affecting performance | B | Require repair or replacement |
| Terminal loose, not affecting performance | 1 | Suggest repair or replacement |
| Wire lead burned | A | Require repair or replacement |
| Wire lead conductors exposed | B | Require repair or replacement |
| Wire lead open | A | Require repair or replacement |
| Wire lead shorted | A | Require repair or replacement |
| NOTE |
| Determine cause and correct prior to repair or replacement of part. |
| NOTE |
| Inoperative includes intermittent operation. |
| NOTE |
| Determine cause and correct prior to repair or replacement of part. |
SOLENOIDS
Note. For starter solenoids that are integral to the starter assembly, see Starters. For starter relays, see Relays.
| Condition | Code | Procedure |
| Attaching hardware broken | A | Require repair or replacement of hardware |
| Attaching hardware missing | C | Require replacement of hardware |
| Attaching hardware not functioning | A | Require repair or replacement of hardware |
| Connector (Weatherpack type) leaking | A | Require repair or replacement |
| Connector broken | A | Require repair or replacement |
| Connector melted | A | Require repair or replacement |
| NOTE: Determine cause and correct prior to repair or replacement of part. |
| Connector missing | C | Require replacement |
| Inoperative | A | Require replacement |
| NOTE: Inoperative includes intermittent operation. |
| Linkage bent, affecting performance | A | Require repair or replacement of linkage |
| Linkage bent, not affecting performance | 2 | Suggest repair or replacement of linkage |
| Linkage broken | A | Require repair or replacement of linkage |
| Linkage loose, affecting performance | A | Require repair or replacement of linkage |
| Linkage loose, not affecting performance | 1 | Suggest repair or replacement of linkage |
| Linkage missing | C | Require replacement |
| Linkage noisy | 2 | Suggest repair or replacement |
| Missing | C | Require replacement |
| Noisy | 2 | Suggest repair or replacement |
| Out of adjustment | B | Require repair or replacement |
| Terminal broken | A | Require repair or replacement |
| Terminal burned, affecting performance | A | Require repair or replacement |
| NOTE: Determine cause and correct prior to repair or replacement of part. |
| Terminal burned, not affecting performance | 2 | Suggest repair or replacement |
| Terminal corroded, affecting performance | A | Require repair or replacement |
| Terminal corroded, not affecting performance | 2 | Suggest repair or replacement |
| Terminal loose, affecting performance | B | Require repair or replacement |
| Terminal loose, not affecting performance | 1 | Suggest repair or replacement |
| NOTE |
| Determine cause and correct prior to repair or replacement of part. |
| NOTE |
| Inoperative includes intermittent operation. |
| NOTE |
| Determine cause and correct prior to repair or replacement of part. |
SPEAKERS AND MICROPHONES
| Condition | Code | Procedure |
| Application incorrect | A | Require replacement |
| Attaching hardware broken | A | Require repair or replacement of hardware |
| Attaching hardware missing | C | Require replacement of hardware |
| Attaching hardware not functioning | A | Require repair or replacement of hardware |
| Connector (Weatherpack type) leaking | A | Require repair or replacement |
| Connector broken | A | Require repair or replacement |
| Connector melted | A | Require repair or replacement |
| NOTE: Determine cause and correct prior to repair or replacement of part. |
| Connector missing | C | Require replacement |
| Inoperative | A | Require repair or replacement |
| NOTE: Inoperative includes intermittent operation. |
| Membrane torn | A | Require replacement |
| Missing | C | Require replacement |
| Polarity reversed | A | Require repair |
| Sound quality poor | A | Require repair or replacement. Further inspection required |
| NOTE: Make sure poor sound quality is not caused by ignition/charging system or other forms of electrical interference. |
| Terminal broken | A | Require repair or replacement |
| Terminal burned, affecting performance | A | Require repair or replacement |
| NOTE: Determine cause and correct prior to repair or replacement of part. |
| Terminal burned, not affecting performance | 2 | Suggest repair or replacement |
| Terminal corroded, affecting performance | A | Require repair or replacement |
| Terminal corroded, not affecting performance | 2 | Suggest repair or replacement |
| Terminal loose, affecting performance | B | Require repair or replacement |
| Terminal loose, not affecting performance | 1 | Suggest repair or replacement |
| NOTE |
| Determine cause and correct prior to repair or replacement of part. |
| NOTE |
| Inoperative includes intermittent operation. |
| NOTE |
| Make sure poor sound quality is not caused by ignition/charging system or other forms of electrical interference. |
| NOTE |
| Determine cause and correct prior to repair or replacement of part. |
SPEEDOMETER AND TACHOMETER LINKAGES AND CABLES
| Condition | Code | Procedure |
| Attaching hardware broken | A | Require repair or replacement of hardware |
| Attaching hardware missing | C | Require replacement of hardware |
| Attaching hardware not functioning | A | Require repair or replacement of hardware |
| Bent | A | Require repair or replacement |
| Binding | A | Require repair or replacement |
| Bracket bent, affecting performance | A | Require repair or replacement |
| Bracket bent, not affecting performance | | No service suggested or required |
| Bracket broken, affecting performance | A | Require replacement |
| Bracket broken, not affecting performance | | No service suggested or required |
| Bracket corroded, affecting performance | A | Require repair or replacement |
| Bracket corroded, not affecting performance | 2 | Suggest repair or replacement |
| Bracket cracked, affecting performance | A | Require repair or replacement |
| Bracket cracked, not affecting performance | 1 | Suggest repair or replacement |
| Bracket loose, affecting performance | A | Require repair or replacement |
| Bracket loose, not affecting performance | 1 | Suggest repair or replacement |
| Bracket missing | C | Require replacement |
| Broken | A | Require replacement |
| Cracked | B | Require repair or replacement |
| Disconnected | A | Require repair or replacement |
| Kinked | A | Require repair or replacement |
| Melted | A | Require repair or replacement |
| NOTE: Determine cause and correct prior to repair or replacement of part. |
| Missing | C | Require replacement |
| Noisy | 2 | Suggest repair or replacement |
| Routed incorrectly | B | Suggest repair |
| Seized | A | Require repair or replacement |
| NOTE |
| Determine cause and correct prior to repair or replacement of part. |
SPEEDOMETER CABLES
| Condition | Code | Procedure |
| Attaching hardware broken | A | Require repair or replacement of hardware |
| Attaching hardware missing | C | Require replacement of hardware |
| Attaching hardware not functioning | A | Require repair or replacement of hardware |
| Bent | A | Require repair or replacement |
| Binding | A | Require repair or replacement |
| Bracket bent, affecting performance | A | Require repair or replacement |
| Bracket bent, not affecting performance | | No service suggested or required |
| Bracket broken, affecting performance | A | Require replacement |
| Bracket broken, not affecting performance | | No service suggested or required |
| Bracket corroded, affecting performance | A | Require repair or replacement |
| Bracket corroded, not affecting performance | 2 | Suggest repair or replacement |
| Bracket cracked, affecting performance | A | Require repair or replacement |
| Bracket cracked, not affecting performance | 1 | Suggest repair or replacement |
| Bracket loose, affecting performance | A | Require repair or replacement |
| Bracket loose, not affecting performance | 1 | Suggest repair or replacement |
| Bracket missing | C | Require replacement |
| Broken | A | Require replacement |
| Cracked | B | Require repair or replacement |
| Disconnected | A | Require repair or replacement |
| Kinked | A | Require repair or replacement |
| Melted | A | Require repair or replacement |
| NOTE: Determine cause and correct prior to repair or replacement of part. |
| Missing | C | Require replacement |
| Noisy | 2 | Suggest repair or replacement |
| Routed incorrectly | B | Suggest repair |
| Seized | A | Require repair or replacement |
| NOTE |
| Determine cause and correct prior to repair or replacement of part. |
SPEEDOMETERS
| Condition | Code | Procedure |
| Attaching hardware broken | A | Require repair or replacement of hardware |
| Attaching hardware missing | C | Require replacement of hardware |
| Attaching hardware not functioning | A | Require repair or replacement of hardware |
| Connector (Weatherpack type) leaking | A | Require repair or replacement |
| Connector broken | A | Require repair or replacement |
| Connector melted | A | Require repair or replacement |
| NOTE: Determine cause and correct prior to repair or replacement of part. |
| Connector missing | C | Require replacement |
| Leaking | B | Require replacement |
| Lens broken | A | Require repair or replacement |
| NOTE: If lens is available as a separate part, require replacement of lens only. |
| Lens cloudy | 2 | Suggest repair or replacement |
| NOTE: If lens is available as a separate part, suggest replacement of lens only. |
| Lens missing | C | Require repair or replacement |
| NOTE: If lens is available as a separate part, require replacement of lens only. |
| Malfunctioning | A | Require repair or replacement |
| NOTE: Includes inoperative, intermittent operation, failure to perform all functions, out of OEM specification, or out of range. |
| Mechanical head noisy | 2 | Suggest repair or replacement |
| Terminal broken | A | Require repair or replacement |
| Terminal burned, affecting performance | A | Require repair or replacement |
| NOTE: Determine cause and correct prior to repair or replacement of part. |
| Terminal burned, not affecting performance | 2 | Suggest repair or replacement |
| Terminal corroded, affecting performance | A | Require repair or replacement |
| Terminal corroded, not affecting performance | 2 | Suggest repair or replacement |
| Terminal loose, affecting performance | B | Require repair or replacement |
| Terminal loose, not affecting performance | 1 | Suggest repair or replacement |
| NOTE |
| Determine cause and correct prior to repair or replacement of part. |
| NOTE |
| If lens is available as a separate part, require replacement of lens only. |
| NOTE |
| If lens is available as a separate part, suggest replacement of lens only. |
| NOTE |
| If lens is available as a separate part, require replacement of lens only. |
| NOTE |
| Includes inoperative, intermittent operation, failure to perform all functions, out of OEM specification, or out of range. |
| NOTE |
| Determine cause and correct prior to repair or replacement of part. |
STARTERS
Note. To prevent misdiagnosis, care should be taken to eliminate the possibilities of mechanical problems or high resistance in power and/or ground circuits.
| Condition | Code | Procedure |
| Amperage draw does not meet OEM specifications | B | Require repair or replacement |
| Attaching hardware broken | A | Require repair or replacement of hardware |
| Attaching hardware missing | C | Require replacement of hardware |
| Attaching hardware not functioning | A | Require repair or replacement of hardware |
| NOTE: Inspect block or bell housing mounting surface. |
| Bracket bent, affecting performance | A | Require repair or replacement |
| Bracket bent, not affecting performance | | No service suggested or required |
| Bracket broken, affecting performance | A | Require replacement |
| Bracket broken, not affecting performance | | No service suggested or required |
| Bracket corroded, affecting performance | A | Require repair or replacement |
| Bracket corroded, not affecting performance | 2 | Suggest repair or replacement |
| Bracket cracked, affecting performance | A | Require repair or replacement |
| Bracket cracked, not affecting performance | 1 | Suggest repair or replacement |
| Bracket holes elongated, affecting performance | A | Require repair or replacement |
| Bracket holes elongated, not affecting performance | | No service suggested or required |
| Bracket loose, affecting performance | A | Require repair or replacement |
| Bracket loose, not affecting performance | 1 | Suggest repair or replacement |
| Bracket missing | C | Require replacement |
| Drive gear damaged, affecting performance | A | Require repair or replacement |
| NOTE: Further inspection required to determine cause. Require inspection of ring gear. |
| Drive gear damaged, not affecting performance | 2 | Suggest repair or replacement |
| NOTE: Further inspection required to determine cause. Require inspection of ring gear and service as needed. |
| Fails to disengage | A | Require repair or replacement |
| Housing broken, affecting performance | A | Require repair or replacement |
| Housing broken, not affecting performance | | No service suggested or required |
| Housing cracked, affecting performance | A | Require repair or replacement |
| Housing cracked, not affecting performance | 1 | Suggest repair or replacement |
| Inoperative | A | Require repair or replacement |
| NOTE: Inoperative includes intermittent operation. |
| Noisy | 2 | Suggest repair or replacement |
| Shimmed incorrectly | B | Require repair |
| Starter shaft bushing missing | C | Require replacement |
| NOTE: Bushing may be in bell housing. |
| Starter shaft bushing worn, affecting performance | A | Require replacement |
| Starter shaft bushing worn, not affecting performance | 1 | Suggest replacement |
| Terminal broken | A | Require repair or replacement |
| Terminal burned, affecting performance | A | Require repair or replacement |
| NOTE: Determine cause and correct prior to repair or replacement of part. |
| Terminal burned, not affecting performance | 2 | Suggest repair or replacement |
| Terminal corroded, affecting performance | A | Require repair or replacement |
| Terminal corroded, not affecting performance | 2 | Suggest repair or replacement |
| Terminal loose, affecting performance | B | Require repair or replacement |
| Terminal loose, not affecting performance | 1 | Suggest repair or replacement |
| NOTE |
| Inspect block or bell housing mounting surface. |
| NOTE |
| Further inspection required to determine cause. Require inspection of ring gear. |
| NOTE |
| Further inspection required to determine cause. Require inspection of ring gear and service as needed. |
| NOTE |
| Inoperative includes intermittent operation. |
| NOTE |
| Bushing may be in bell housing. |
| NOTE |
| Determine cause and correct prior to repair or replacement of part. |
SUB-WOOFER VOLUME CONTROL
| Condition | Code | Procedure |
| Attaching hardware broken | A | Require repair or replacement of hardware |
| Attaching hardware missing | C | Require replacement of hardware |
| Attaching hardware not functioning | A | Require repair or replacement of hardware |
| Connector broken | A | Require repair or replacement |
| Connector melted | A | Require repair or replacement |
| NOTE: Determine cause and correct prior to repair or replacement of part. |
| Connector missing | C | Require replacement |
| Malfunctioning | A | Require repair or replacement |
| NOTE: Malfunctioning includes inoperative, intermittent operation, or failure to perform all functions. |
| Missing | C | Require replacement |
| Sound quality poor | A | Require repair or replacement |
| NOTE: Make sure poor sound quality is not caused by ignition/charging system or other forms of electrical interference. |
| Terminal broken | A | Require repair or replacement |
| Terminal burned, affecting performance | A | Require repair or replacement |
| NOTE: Determine cause and correct prior to repair or replacement of part. |
| Terminal burned, not affecting performance | 2 | Suggest repair or replacement |
| Terminal corroded, affecting performance | A | Require repair or replacement |
| Terminal corroded, not affecting performance | 2 | Suggest repair or replacement |
| Terminal loose, affecting performance | B | Require repair or replacement |
| Terminal loose, not affecting performance | 1 | Suggest repair or replacement |
| Wire lead burned | A | Require repair or replacement |
| Wire lead conductors exposed | B | Require repair or replacement |
| Wire lead open | A | Require repair or replacement |
| NOTE |
| Determine cause and correct prior to repair or replacement of part. |
| NOTE |
| Malfunctioning includes inoperative, intermittent operation, or failure to perform all functions. |
| NOTE |
| Make sure poor sound quality is not caused by ignition/charging system or other forms of electrical interference. |
| NOTE |
| Determine cause and correct prior to repair or replacement of part. |
SWITCHES
| Condition | Code | Procedure |
| Attaching hardware broken | A | Require repair or replacement of hardware |
| Attaching hardware missing | C | Require replacement of hardware |
| Attaching hardware not functioning | A | Require repair or replacement of hardware |
| Binding, affecting performance | A | Require repair or replacement |
| Binding, not affecting performance | 2 | Suggest repair or replacement |
| Broken | A | Require repair or replacement |
| Burned, affecting performance | A | Require repair or replacement |
| NOTE: Determine cause and correct prior to repair or replacement of part. |
| Burned, not affecting performance | 2 | Suggest repair or replacement |
| NOTE: Determine cause and correct prior to repair or replacement of part. |
| Cracked, affecting performance | A | Require repair or replacement |
| Cracked, not affecting performance | 1 | Suggest repair or replacement |
| Leaking | B | Require repair or replacement |
| Malfunctioning | A | Require repair or replacement |
| NOTE: Includes inoperative, intermittent operation, or failure to perform all functions. |
| Melted, affecting performance | A | Require repair or replacement |
| NOTE: Determine cause and correct prior to repair or replacement of part. |
| Melted, not affecting performance | 2 | Suggest repair or replacement |
| NOTE: Determine cause and correct prior to repair or replacement of part. |
| Missing | C | Require replacement |
| Out of adjustment | B | Require repair or replacement |
| Terminal broken | A | Require repair or replacement |
| Terminal burned, affecting performance | A | Require repair or replacement |
| NOTE: Determine cause and correct prior to repair or replacement of part. |
| Terminal burned, not affecting performance | 2 | Suggest repair or replacement |
| Terminal corroded, affecting performance | A | Require repair or replacement |
| Terminal corroded, not affecting performance | 2 | Suggest repair or replacement |
| Terminal loose, affecting performance | B | Require repair or replacement |
| Terminal loose, not affecting performance | 1 | Suggest repair or replacement |
| Won't return | A | Require repair or replacement |
| Worn | 1 | Suggest replacement |
| NOTE |
| Determine cause and correct prior to repair or replacement of part. |
| NOTE |
| Determine cause and correct prior to repair or replacement of part. |
| NOTE |
| Includes inoperative, intermittent operation, or failure to perform all functions. |
| NOTE |
| Determine cause and correct prior to repair or replacement of part. |
| NOTE |
| Determine cause and correct prior to repair or replacement of part. |
| NOTE |
| Determine cause and correct prior to repair or replacement of part. |
TACHOMETER CABLES
| Condition | Code | Procedure |
| Attaching hardware broken | A | Require repair or replacement of hardware |
| Attaching hardware missing | C | Require replacement of hardware |
| Attaching hardware not functioning | A | Require repair or replacement of hardware |
| Bent | A | Require repair or replacement |
| Binding | A | Require repair or replacement |
| Bracket bent, affecting performance | A | Require repair or replacement |
| Bracket bent, not affecting performance | | No service suggested or required |
| Bracket broken, affecting performance | A | Require replacement |
| Bracket broken, not affecting performance | | No service suggested or required |
| Bracket corroded, affecting performance | A | Require repair or replacement |
| Bracket corroded, not affecting performance | 2 | Suggest repair or replacement |
| Bracket cracked, affecting performance | A | Require repair or replacement |
| Bracket cracked, not affecting performance | 1 | Suggest repair or replacement |
| Bracket loose, affecting performance | A | Require repair or replacement |
| Bracket loose, not affecting performance | 1 | Suggest repair or replacement |
| Bracket missing | C | Require replacement |
| Broken | A | Require replacement |
| Cracked | B | Require repair or replacement |
| Disconnected | A | Require repair or replacement |
| Kinked | A | Require repair or replacement |
| Melted | A | Require repair or replacement |
| NOTE: Determine cause and correct prior to repair or replacement of part. |
| Missing | C | Require replacement |
| Noisy | 2 | Suggest repair or replacement |
| Routed incorrectly | B | Suggest repair |
| Seized | A | Require repair or replacement |
| NOTE |
| Determine cause and correct prior to repair or replacement of part. |
TACHOMETERS
| Condition | Code | Procedure |
| Attaching hardware broken | A | Require repair or replacement of hardware |
| Attaching hardware missing | C | Require replacement of hardware |
| Attaching hardware not functioning | A | Require repair or replacement of hardware |
| Connector (Weatherpack type) leaking | A | Require repair or replacement |
| Connector broken | A | Require repair or replacement |
| Connector melted | A | Require repair or replacement |
| NOTE: Determine cause and correct prior to repair or replacement of part. |
| Connector missing | C | Require replacement |
| Leaking | B | Require replacement |
| Lens broken | A | Require repair or replacement |
| NOTE: If lens is available as a separate part, require replacement of lens only. |
| Lens cloudy | 2 | Suggest repair or replacement |
| NOTE: If lens is available as a separate part, suggest replacement of lens only. |
| Lens missing | C | Require repair or replacement |
| NOTE: If lens is available as a separate part, require replacement of lens only. |
| Malfunctioning | A | Require repair or replacement |
| NOTE: Includes inoperative, intermittent operation, failure to perform all functions, out of OEM specification, or out of range. |
| Mechanical head noisy | 2 | Suggest repair or replacement |
| Terminal broken | A | Require repair or replacement |
| Terminal burned, affecting performance | A | Require repair or replacement |
| Terminal burned, not affecting performance | 2 | Suggest repair or replacement |
| Terminal corroded, affecting performance | A | Require repair or replacement |
| Terminal corroded, not affecting performance | 2 | Suggest repair or replacement |
| Terminal loose, affecting performance | B | Require repair or replacement |
| NOTE |
| Determine cause and correct prior to repair or replacement of part. |
| NOTE |
| If lens is available as a separate part, require replacement of lens only. |
| NOTE |
| If lens is available as a separate part, suggest replacement of lens only. |
| NOTE |
| If lens is available as a separate part, require replacement of lens only. |
| NOTE |
| Includes inoperative, intermittent operation, failure to perform all functions, out of OEM specification, or out of range. |
TAPE PLAYERS AND CD PLAYERS
| Condition | Code | Procedure |
| Attaching hardware broken | A | Require repair or replacement of hardware |
| Attaching hardware missing | C | Require replacement of hardware |
| Attaching hardware not functioning | A | Require repair or replacement of hardware |
| Connector broken | A | Require repair or replacement |
| Connector melted | A | Require repair or replacement |
| NOTE: Determine cause and correct prior to repair or replacement of part. |
| Connector missing | C | Require replacement |
| Malfunctioning | A | Require repair or replacement |
| NOTE: Malfunctioning includes inoperative, intermittent operation, or failure to perform all functions. |
| Missing | C | Require replacement |
| Skips | A | Require repair or replacement |
| Sound quality poor | A | Require repair or replacement |
| NOTE: Make sure poor sound quality is not caused by ignition/charging system or other forms of electrical interference. |
| Speed incorrect | A | Require repair or replacement |
| Terminal broken | A | Require repair or replacement |
| Terminal burned, affecting performance | A | Require repair or replacement |
| NOTE: Determine cause and correct prior to repair or replacement of part. |
| Terminal burned, not affecting performance | 2 | Suggest repair or replacement |
| Terminal corroded, affecting performance | A | Require repair or replacement |
| Terminal corroded, not affecting performance | 2 | Suggest repair or replacement |
| Terminal loose, affecting performance | B | Require repair or replacement |
| Terminal loose, not affecting performance | 1 | Suggest repair or replacement |
| Wire lead burned | A | Require repair or replacement |
| Wire lead conductors exposed | B | Require repair or replacement |
| Wire lead open | A | Require repair or replacement |
| Wire lead shorted | A | Require repair or replacement |
| NOTE |
| Determine cause and correct prior to repair or replacement of part. |
| NOTE |
| Malfunctioning includes inoperative, intermittent operation, or failure to perform all functions. |
| NOTE |
| Make sure poor sound quality is not caused by ignition/charging system or other forms of electrical interference. |
| NOTE |
| Determine cause and correct prior to repair or replacement of part. |
TENSIONERS
| Condition | Code | Procedure |
| Alignment incorrect | B | Require repair or replacement |
| Attaching hardware broken | A | Require repair or replacement of hardware |
| Attaching hardware missing | C | Require replacement of hardware |
| Attaching hardware not functioning | A | Require repair or replacement of hardware |
| Bearings worn | 1 | Suggest replacement |
| Belt tension incorrect | B | Require adjustment or repair |
| Cracked | B | Suggest replacement |
| Missing | C | Require replacement |
| Noisy | 2 | Suggest replacement |
| Pulley damaged, affecting belt life | A | Require replacement |
| Seized | A | Require repair or replacement |
TIMERS
| Condition | Code | Procedure |
| Attaching hardware broken | A | Require repair or replacement of hardware |
| Attaching hardware missing | C | Require replacement of hardware |
| Attaching hardware not functioning | A | Require repair or replacement of hardware |
| Broken | A | Require repair or replacement |
| Burned, affecting performance | A | Require repair or replacement |
| NOTE: Determine cause and correct prior to repair or replacement of part. |
| Burned, not affecting performance | 2 | Suggest repair or replacement |
| NOTE: Determine cause and correct prior to repair or replacement of part. |
| Cracked, affecting performance | A | Require repair or replacement |
| Cracked, not affecting performance | 1 | Suggest repair or replacement |
| Inoperative | A | Require repair or replacement |
| NOTE: Inoperative includes intermittent operation. |
| Melted, affecting performance | A | Require repair or replacement |
| NOTE: Determine cause and correct prior to repair or replacement of part. |
| Melted, not affecting performance | 2 | Suggest repair or replacement |
| NOTE: Determine cause and correct prior to repair or replacement of part. |
| Missing | C | Require replacement |
| Terminal broken | A | Require repair or replacement |
| Terminal burned, affecting performance | A | Require repair or replacement |
| NOTE: Determine cause and correct prior to repair or replacement of part. |
| Terminal burned, not affecting performance | 2 | Suggest repair or replacement |
| Terminal corroded, affecting performance | A | Require repair or replacement |
| Terminal corroded, not affecting performance | 2 | Suggest repair or replacement |
| Terminal loose, affecting performance | B | Require repair or replacement |
| Terminal loose, not affecting performance | 1 | Suggest repair or replacement |
| NOTE |
| Determine cause and correct prior to repair or replacement of part. |
| NOTE |
| Determine cause and correct prior to repair or replacement of part. |
| NOTE |
| Inoperative includes intermittent operation. |
| NOTE |
| Determine cause and correct prior to repair or replacement of part. |
| NOTE |
| Determine cause and correct prior to repair or replacement of part. |
| NOTE |
| Determine cause and correct prior to repair or replacement of part. |
TRANSCEIVERS
| Condition | Code | Procedure |
| Attaching hardware broken | A | Require repair or replacement of hardware |
| Attaching hardware missing | C | Require replacement of hardware |
| Attaching hardware not functioning | A | Require repair or replacement of hardware |
| Connector broken | A | Require repair or replacement |
| Connector melted | A | Require repair or replacement |
| NOTE: Determine cause and correct prior to repair or replacement of part. |
| Connector missing | C | Require replacement |
| Malfunctioning | A | Require repair or replacement |
| NOTE: Malfunctioning includes inoperative, intermittent operation, or failure to perform all functions. |
| Missing | C | Require replacement |
| Sound quality poor | A | Require repair or replacement |
| NOTE: Make sure poor sound quality is not caused by ignition/charging system or other forms of electrical interference. |
| Terminal broken | A | Require repair or replacement |
| Terminal burned, affecting performance | A | Require repair or replacement |
| NOTE: Determine cause and correct prior to repair or replacement of part. |
| Terminal burned, not affecting performance | 2 | Suggest repair or replacement |
| Terminal corroded, affecting performance | A | Require repair or replacement |
| Terminal corroded, not affecting performance | 2 | Suggest repair or replacement |
| Terminal loose, affecting performance | B | Require repair or replacement |
| Terminal loose, not affecting performance | 1 | Suggest repair or replacement |
| Wire lead burned | A | Require repair or replacement |
| Wire lead conductors exposed | B | Require repair or replacement |
| Wire lead open | A | Require repair or replacement |
| Wire lead shorted | A | Require repair or replacement |
| NOTE |
| Determine cause and correct prior to repair or replacement of part. |
| NOTE |
| Malfunctioning includes inoperative, intermittent operation, or failure to perform all functions. |
| NOTE |
| Make sure poor sound quality is not caused by ignition/charging system or other forms of electrical interference. |
| NOTE |
| Determine cause and correct prior to repair or replacement of part. |
TRANSDUCERS
| Condition | Code | Procedure |
| Attaching hardware broken | A | Require repair or replacement of hardware |
| Attaching hardware missing | C | Require replacement of hardware |
| Attaching hardware not functioning | A | Require repair or replacement of hardware |
| Connector (Weatherpack type) leaking | A | Require repair or replacement |
| Connector broken | A | Require repair or replacement |
| Connector melted | A | Require repair or replacement |
| NOTE: Determine cause and correct prior to repair or replacement of part. |
| Connector missing | C | Require replacement |
| Drive mechanism damaged, affecting performance | A | Require repair or replacement |
| NOTE: Further inspection required to determine cause. |
| Drive mechanism damaged, not affecting performance | 2 | Suggest repair or replacement |
| NOTE: Further inspection required to determine cause. |
| Inoperative | A | Require repair or replacement |
| NOTE: Inoperative includes intermittent operation or out of specification. |
| Leaking (vacuum/fluid/air) | A | Require replacement |
| Linkage bent, affecting performance | A | Require repair or replacement of linkage |
| Linkage bent, not affecting performance | | No service suggested or required |
| Linkage binding, affecting performance | A | Require repair or replacement of linkage |
| Linkage binding, not affecting performance | 1 | Suggest repair or replacement of linkage |
| Linkage broken | A | Require repair or replacement of linkage |
| Linkage loose, affecting performance | A | Require repair or replacement of linkage |
| Linkage loose, not affecting performance | 1 | Suggest repair or replacement of linkage |
| Linkage missing | C | Require replacement |
| Linkage noisy | 2 | Suggest repair or replacement |
| Out of adjustment | B | Further inspection required |
| NOTE: Follow OEM recommended adjustment procedures. Repair or replace if out of specification. |
| Terminal broken | A | Require repair or replacement |
| Terminal burned, affecting performance | A | Require repair or replacement |
| NOTE: Determine cause and correct prior to repair or replacement of part. |
| Terminal burned, not affecting performance | 2 | Suggest repair or replacement |
| Terminal corroded, affecting performance | A | Require repair or replacement |
| Terminal corroded, not affecting performance | 2 | Suggest repair or replacement |
| Terminal loose, affecting performance | B | Require repair or replacement |
| Terminal loose, not affecting performance | 1 | Suggest repair or replacement |
| NOTE |
| Determine cause and correct prior to repair or replacement of part. |
| NOTE |
| Further inspection required to determine cause. |
| NOTE |
| Further inspection required to determine cause. |
| NOTE |
| Inoperative includes intermittent operation or out of specification. |
| NOTE |
| Follow OEM recommended adjustment procedures. Repair or replace if out of specification. |
| NOTE |
| Determine cause and correct prior to repair or replacement of part. |
VACUUM ACCUMULATORS (RESERVOIRS)
| Condition | Code | Procedure |
| Attaching hardware broken | A | Require repair or replacement of hardware |
| Attaching hardware missing | C | Require replacement of hardware |
| Attaching hardware not functioning | A | Require repair or replacement of hardware |
| Leaking | A | Require repair or replacement |
VOLTAGE REGULATORS
| Condition | Code | Procedure |
| Attaching hardware broken | A | Require repair or replacement of hardware |
| Attaching hardware missing | C | Require replacement of hardware |
| Attaching hardware not functioning | A | Require repair or replacement of hardware |
| Connector (Weatherpack type) leaking | A | Require repair or replacement |
| Connector broken | A | Require repair or replacement |
| Connector melted | A | Require repair or replacement |
| NOTE: Determine cause and correct prior to repair or replacement of part. |
| Connector missing | C | Require replacement |
| Inoperative | A | Require replacement |
| NOTE: Inoperative includes intermittent operation. |
| Terminal broken | A | Require repair or replacement |
| Terminal burned, affecting performance | A | Require repair or replacement |
| NOTE: Determine cause and correct prior to repair or replacement of part. |
| Terminal burned, not affecting performance | 2 | Suggest repair or replacement |
| Terminal corroded, affecting performance | A | Require repair or replacement |
| Terminal corroded, not affecting performance | 2 | Suggest repair or replacement |
| Terminal loose, affecting performance | B | Require repair or replacement |
| Terminal loose, not affecting performance | 1 | Suggest repair or replacement |
| NOTE |
| Determine cause and correct prior to repair or replacement of part. |
| NOTE |
| Inoperative includes intermittent operation. |
| NOTE |
| Determine cause and correct prior to repair or replacement of part. |
WASHER FLUID LEVEL SENDERS
| Condition | Code | Procedure |
| Attaching hardware broken | A | Require repair or replacement of hardware |
| Attaching hardware missing | C | Require replacement of hardware |
| Attaching hardware not functioning | A | Require repair or replacement of hardware |
| Inoperative | A | Require repair or replacement |
| NOTE: Inoperative includes intermittent operation. |
| Leaking | A | Require repair or replacement |
| Terminal broken | A | Require repair or replacement |
| Terminal burned, affecting performance | A | Require repair or replacement |
| NOTE: Determine cause and correct prior to repair or replacement of part. |
| Terminal burned, not affecting performance | 2 | Suggest repair or replacement |
| Terminal corroded, affecting performance | A | Require repair or replacement |
| Terminal corroded, not affecting performance | 2 | Suggest repair or replacement |
| Terminal loose, affecting performance | B | Require repair or replacement |
| Terminal loose, not affecting performance | 1 | Suggest repair or replacement |
| Wire lead conductors exposed | B | Require repair or replacement |
| Wire lead corroded | A | Require repair or replacement |
| Wire lead open | A | Require repair or replacement |
| Wire lead shorted | A | Require repair or replacement |
| NOTE |
| Inoperative includes intermittent operation. |
| NOTE |
| Determine cause and correct prior to repair or replacement of part. |
WASHER PUMPS
| Condition | Code | Procedure |
| Attaching hardware broken | A | Require repair or replacement of hardware |
| Attaching hardware missing | C | Require replacement of hardware |
| Attaching hardware not functioning | A | Require repair or replacement of hardware |
| Connector broken | A | Require repair or replacement |
| Connector melted | A | Require repair or replacement |
| NOTE: Determine cause and correct prior to repair or replacement of part. |
| Connector missing | C | Require replacement |
| Inoperative | A | Require repair or replacement |
| NOTE: Inoperative includes intermittent operation. |
| Leaking externally | A | Require repair or replacement |
| Leaking internally | A | Require repair or replacement |
| Noisy | 2 | Suggest repair or replacement |
| Resistance out of specification | B | Require repair or replacement |
| Terminal broken | A | Require repair or replacement |
| Terminal burned, affecting performance | A | Require repair or replacement |
| NOTE: Determine cause and correct prior to repair or replacement of part. |
| Terminal burned, not affecting performance | 2 | Suggest repair or replacement |
| Terminal corroded, affecting performance | A | Require repair or replacement |
| Terminal corroded, not affecting performance | 2 | Suggest repair or replacement |
| Terminal loose, affecting performance | B | Require repair or replacement |
| Terminal loose, not affecting performance | 1 | Suggest repair or replacement |
| Threads damaged | A | Require repair or replacement |
| Threads stripped (threads missing) | A | Require replacement |
| Wire lead conductors exposed | B | Require repair or replacement |
| Wire lead corroded | A | Require repair or replacement |
| Wire lead open | A | Require repair or replacement |
| Wire lead shorted | A | Require repair or replacement |
| NOTE |
| Determine cause and correct prior to repair or replacement of part. |
| NOTE |
| Inoperative includes intermittent operation. |
| NOTE |
| Determine cause and correct prior to repair or replacement of part. |
WIPER ARMS AND BLADES
Note. Windshield coatings or waxes can cause blades to not function as intended. Clean surface before making final judgment about blade replacement.
| Condition | Code | Procedure |
| Attaching hardware broken | A | Require repair or replacement of hardware |
| Attaching hardware missing | C | Require replacement of hardware |
| Attaching hardware not functioning | A | Require repair or replacement of hardware |
| Attaching socket stripped | A | Require replacement |
| Bent | A | Require repair or replacement |
| Loose | 2 | Suggest repair or replacement |
| Missing | C | Require replacement |
| Noisy | 2 | Suggest repair or replacement |
| Size incorrect | 2 | Suggest replacement |
| Tension insufficient | B | Require repair or replacement |
| Torn | A | Require replacement |
| Worn, affecting performance | A | Require replacement |
| Worn, not affecting performance | 1 | Suggest replacement |
WIPER BLADES
Note. Windshield coatings or waxes can cause blades to not function as intended. Clean surface before making final judgment about blade replacement.
| Condition | Code | Procedure |
| Attaching hardware broken | A | Require repair or replacement of hardware |
| Attaching hardware missing | C | Require replacement of hardware |
| Attaching hardware not functioning | A | Require repair or replacement of hardware |
| Attaching socket stripped | A | Require replacement |
| Bent | A | Require repair or replacement |
| Loose | 2 | Suggest repair or replacement |
| Missing | C | Require replacement |
| Noisy | 2 | Suggest repair or replacement |
| Size incorrect | 2 | Suggest replacement |
| Tension insufficient | B | Require repair or replacement |
| Torn | A | Require replacement |
| Worn, affecting performance | A | Require replacement |
| Worn, not affecting performance | 1 | Suggest replacement |
WIPER HOSES AND NOZZLES
| Condition | Code | Procedure |
| Attaching hardware broken | A | Require repair or replacement of hardware |
| Attaching hardware missing | C | Require replacement of hardware |
| Attaching hardware not functioning | A | Require repair or replacement of hardware |
| Blocked | A | Require repair or replacement |
| Leaking | A | Require repair or replacement |
| Missing | C | Require replacement |
| Oil-soaked (spongy) | 1 | Suggest replacement |
| Spray pattern incorrect | 2 | Suggest repair or replacement |
| Surface cracks (dry-rotted) | 1 | Suggest replacement |
WIPER LINKAGES
| Condition | Code | Procedure |
| Attaching hardware broken | A | Require repair or replacement of hardware |
| Attaching hardware missing | C | Require replacement of hardware |
| Attaching hardware not functioning | A | Require repair or replacement of hardware |
| Attaching stud stripped | A | Require replacement |
| Bent | A | Require repair or replacement |
| Inoperative | A | Require replacement |
| NOTE: Inoperative includes intermittent operation. |
| Loose | 2 | Suggest repair or replacement |
| Missing | C | Require replacement |
| Noisy | 2 | Suggest repair or replacement |
| Tension insufficient | B | Require repair or replacement |
| Worn, affecting performance | A | Require replacement |
| Worn, not affecting performance | 1 | Suggest replacement |
| NOTE |
| Inoperative includes intermittent operation. |
WIPER NOZZLES
| Condition | Code | Procedure |
| Attaching hardware broken | A | Require repair or replacement of hardware |
| Attaching hardware missing | C | Require replacement of hardware |
| Attaching hardware not functioning | A | Require repair or replacement of hardware |
| Blocked | A | Require repair or replacement |
| Leaking | A | Require repair or replacement |
| Missing | C | Require replacement |
| Oil-soaked (spongy) | 1 | Suggest replacement |
| Spray pattern incorrect | 2 | Suggest repair or replacement |
| Surface cracks (dry-rotted) | 1 | Suggest replacement |
WIPER PUMP RESERVOIRS
| Condition | Code | Procedure |
| Attaching hardware broken | A | Require repair or replacement of hardware |
| Attaching hardware missing | C | Require replacement of hardware |
| Attaching hardware not functioning | A | Require repair or replacement of hardware |
| Cap missing | C | Require replacement |
| Leaking | A | Require repair or replacement |
| Missing | C | Require replacement |
WIRING HARNESSES AND CONNECTORS
| Condition | Code | Procedure |
| Application incorrect | B | Require repair or replacement |
| Attaching hardware broken | A | Require repair or replacement of hardware |
| Attaching hardware missing | C | Require replacement of hardware |
| Attaching hardware not functioning | A | Require repair or replacement of hardware |
| Connector (Weatherpack type) leaking | A | Require repair or replacement |
| Connector broken | A | Require repair or replacement |
| Connector melted | A | Require repair or replacement |
| NOTE: Determine cause and correct prior to repair or replacement of part. |
| Connector missing | C | Require replacement |
| Insulation damaged, conductors exposed | A | Require repair or replacement |
| Insulation damaged, conductors not exposed | 1 | Suggest repair or replacement |
| Open | A | Require repair or replacement |
| Protective shield (conduit) melted | 2 | Suggest repair or replacement |
| NOTE: Determine cause and correct prior to repair or replacement of part. |
| Resistance (voltage drop) out of specification | A | Require repair or replacement |
| Routed incorrectly | B | Require repair |
| Secured incorrectly | B | Require repair |
| Shorted | A | Require repair or replacement |
| Terminal broken | A | Require repair or replacement |
| Terminal burned, affecting performance | A | Require repair or replacement |
| Terminal burned, not affecting performance | 2 | Suggest repair or replacement |
| Terminal corroded, affecting performance | A | Require repair or replacement |
| Terminal corroded, not affecting performance | 2 | Suggest repair or replacement |
| Terminal loose, affecting performance | B | Require repair or replacement |
| Terminal loose, not affecting performance | 1 | Suggest repair or replacement |
| Voltage drop out of specification | A | Require repair or replacement |
| NOTE |
| Determine cause and correct prior to repair or replacement of part. |
| NOTE |
| Determine cause and correct prior to repair or replacement of part. |
REASON CODE EXPLANATION
| Code | Reason |
| Required |
| A | Part No Longer Performs Intended Purpose |
| B | Part Does Not Meet A Design Specification ( Regardless Of Performance) |
| C | Part Is Missing |
| Suggested/Optional |
| 1 | Part Is Close To The End Of Its Useful Life |
| 2 | To Address A Customer Need, Convenience Or Request |
| 3 | To Comply With Maintenance Recommended By The Vehicle's Original Equipment Manufacturer |
| 4 | Technician's Recommendation Based On Substantial And Informed Experience |
| 5 | To Comply With Maintenance Recommended By AMRA/MAP |
AUTOMOTIVE TERMINOLOGY & DEFINITIONS