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2.4L Engine - Service Information: Specifications Jeep Compass I рестайлинг

Mechanical 47 illustrations ~1210 words

TORQUE SPECIFICATIONS

DESCRIPTIONN.mFt. Lbs.In. Lbs.
Balance Shaft ModuleRefer to Installation Procedure.
Bell Housing-Bolts4835
Camshaft Bearing Cap-Bolts
M6 Bolts12106
M8 Bolts3022
Coils871
Connecting Rod Cap-Bolts20 + 90°15 + 90°
Coolant Temperature Sender1813
Crankshaft Main Bearing Cap-BoltsRefer to Installation Procedure.
Crankshaft Damper-Bolt210155
Cylinder Head-BoltsRefer to Installation Procedure.
Cylinder Head Cover-BoltsRefer to Installation Procedure.
Engine Support Bracket-Bolts4030
Exhaust Manifold-Bolts3425
Exhaust Manifold Heat Shield-Bolts
M6x25mm Bolts762
M6x70mm Bolts980
Flex Plate to Crankshaft-Bolts29 + 51°22 + 51°
Intake Manifold-Bolts2418
Ladder Frame2216
Oil Cooler Connector Bolt4936
Oil Filter1410
Oil Filter Nipple4936
Oil Jet Fastener12106
Oil Pan-Bolts
M6 Bolts980
M8 Bolts2418
Oil Pan Drain-Plug4030
Oil Pressure Switch871
PCV Valve544
Phaser to Camshaft-Bolt5944
Spark Plugs2720239
Timing Chain Cover
M6 Bolts980
M8 Bolts2619
Timing Chain Tensioner Assembly-Bolts12106
Timing Chain Guides12106

Scheme 321

Scheme 321: ENGINE COVER
  1. Remove engine cover (1) by pulling upwards.

Scheme 322

Scheme 322: REMOVAL - ENGINE

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Scheme 345
  1. Remove the hood. Refer to «Hood , Removal»(ref-462504-S28563439592012040500000) .
  2. Remove the engine cover (1).
  3. Perform the fuel pressure release procedure. Refer to «FUEL SYSTEM PRESSURE RELEASE PROCEDURE»(ref-462496-S38973827452012040500000) .
  4. Disconnect the fuel line (3) from the fuel rail. Refer to «STANDARD PROCEDURE - QUICK-CONNECT FITTINGS»(ref-462496-S20387997932012040500000) .
  5. Unlock the retainers (2) and remove the fresh air inlet duct (3) from air cleaner body (1).
  6. Disconnect and isolate the negative battery cable.
  7. Unlock and disconnect the electrical connectors (2) from the PCM (4).
  8. Remove the mounting bolt (3) and ground wire (1).
  9. Remove the air inlet tube (2) from the air cleaner body (1).
  10. Disconnect the make-up air hose (3) from the air cleaner body.
  11. Remove the support bracket bolt from the strut tower.
  12. Pull upward to disengage the pins from the rubber grommets and remove the air cleaner body (1).
  13. Remove the battery and the battery tray (1). Refer to «TRAY, Battery , Removal»(ref-462467-S38339344522012040500000) .
  14. Discharge air conditioning system, if equipped. Refer to «Plumbing , Standard Procedure»(ref-462505-S11908614442012040500000) .
  15. Drain cooling system. Refer to «Standard Procedure»(ref-462462-S03285651472012040500000) .
  16. Remove the coolant reservoir (3).
  17. Remove the power steering reservoir (2).
  18. Remove the windshield washer reservoir (1).
  19. Remove coolant hoses from coolant adapter (3).
  20. Disconnect coolant temperature sensor connector (1) and capacitor connector (2).
  21. Remove upper radiator hose support (1).
  22. Disconnect coils (1), injectors (4), cam sensors, oil temperature sensor, and oil control valve electrical connectors and reposition harness.
  23. Remove PCV hose (5) from valve cover.
  24. Remove harness from intake (2).
  25. Remove throttle body support bracket (1).
  26. Remove vacuum lines from intake manifold.
  27. Disconnect electronic throttle control and manifold flow control valve electrical connectors.
  28. Remove dipstick.
  29. Remove intake bolts (1 - 5) and remove intake.
  30. Disconnect coolant temperature sensor at block, knock sensor, oil pressure sensor, generator, starter, block heater (if equipped), A/C compressor (if equipped), and block ground.
  31. Remove accessory drive belt.
  32. Remove power steering line support at engine mount (1).
  33. On FWD vehicles, remove power steering hose support from exhaust manifold (2).
  34. Remove power steering pump and set aside.
  35. Remove ground strap (1) at right strut tower.
  36. Raise vehicle.
  37. Install Damper holder (special tool #9707, Holder, Vibration Damper) (1).
  38. Remove crankshaft damper bolt and remove damper.
  39. Remove right wheel.
  40. Remove right splash shield.
  41. Drain oil (2).
  42. On AWD vehicles, remove maniveter. Refer to «MANIFOLD, Exhaust , Removal»(ref-462491-S11932141292012040500000) .
  43. Remove exhaust pipe to exhaust manifold bolts (1).
  44. Disconnect oxygen sensor connector (3).
  45. On FWD vehicles, pull the exhaust pipe (1) rearward with a suitable strap (2).
  46. Remove inspection cover (1) and mark torque converter to flywheel.
  47. On vehicles equipped with an automatic transaxle, remove torque converter bolts (1).
  48. On vehicles equipped with an manual transaxle, remove modular clutch bolts (1).
  49. Remove lower bellhousing bolts (2).
  50. Remove A/C compressor (1).
  51. Remove generator and lower idler pulley.
  52. Disconnect crankshaft position sensor (2) electrical connector.
  53. Remove crankshaft position sensor (2).
  54. Remove exhaust variable valve timing solenoid.
  55. Install engine lift chain (1).
  56. Install engine lift chain to rear lift hook.
  57. Install appropriate engine lifting crane.
  58. Remove engine mount through bolt (4).
  59. Remove right engine mount bracket retaining bolts (3).
  60. Remove engine mount adapter (2).
  61. Raise engine away from vehicle.

Scheme 346

Scheme 346: ENGINE COVER
  1. Position engine cover (1) over mounting studs.
  2. Seat the cover on the rear studs by pushing downwards.
  3. Push downward on the front of the cover to seat the front studs.

Scheme 347

Scheme 347: INSTALLATION - ENGINE

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Scheme 367
  1. Position engine over engine compartment and slowly lower into place.
  2. Align engine and transaxle.
  3. Install upper bellhousing bolts and tighten.
  4. Install mounting bolts (3) at the right mount bolts and tighten bolts to 118 N.m (87 ft. lbs.).
  5. Install clutch to flex plate bolts (1).
  6. Install lower bell housing bolts (2) and tighten.
  7. Install inspection cover (1).
  8. Connect crankshaft position sensor (2). Connect crankshaft position sensor electrical connector.
  9. On AWD vehicles, install maniverter. Refer to «MANIFOLD, Exhaust , Installation»(ref-462491-S01389990472012040500000) .
  10. Install Ground strap (1).
  11. Raise vehicle.
  12. On AWD vehicles, install maniverter to exhaust pipe bolts (1) and tighten bolts.
  13. On FWD vehicles, remove strap (2) from exhaust pipe (1).
  14. On FWD vehicles, install new manifold to catalytic converter gasket (1) and install catalytic converter to exhaust manifold and tighten.
  15. Connect oxygen sensor electrical connector (3).
  16. Install generator.
  17. Install A/C compressor (1).
  18. Install crankshaft damper.
  19. Apply clean engine oil crankshaft damper bolt threads and between bolt head and washer. Tighten bolt to 210 N.m (155 ft. lbs.).
  20. Install right splash shield.
  21. Install right tire.
  22. Install oil cooler if equipped (2). Refer to «COOLER, Oil , Installation»(ref-462491-S29366645202012040500000) .
  23. Connect coolant hoses to oil cooler (2), if equipped.
  24. Install new oil filter (3).
  25. Lower vehicle.
  26. Install upper idler pulley.
  27. Install power steering pump.
  28. Install power steering line support bracket at engine mount (1).
  29. On FWD vehicles, install power steering hose support (2) at exhaust manifold.
  30. Install accessory drive belt.
  31. Connect electrical connectors at block ground, starter, A/C compressor, knock sensor, Oil pressure sensor, generator, Coolant temperature sensor at block, and block heater.
  32. Install intake manifold and tighten bolts as shown in illustration.
  33. Install throttle body support bracket (1).
  34. Install engine oil dip stick.
  35. Install vacuum lines at throttle body and intake manifold.
  36. Connect manifold flow control valve and electronic throttle control electrical connectors and fasten harness to intake.
  37. Install intake air tube on throttle body.
  38. Install PCV hose (5) to valve cover.
  39. Connect the fuel line (3) to the fuel rail.
  40. Connect coils (1), injectors (4), oil temperature sensor and cam position sensors.
  41. Install upper radiator support bracket (1).
  42. Connect engine coolant temperature sensor (1), and capacitor (2).
  43. Install coolant hoses at coolant adapter (3).
  44. Connect purge hose (4).
  45. Install coolant reservoir (3) and connect hose.
  46. Install the battery tray (1). Refer to «TRAY, Battery , Installation»(ref-462467-S39157796502012040500000) .
  47. Push down on the air cleaner body (1) to engage the pins into the grommets.
  48. Install the support bracket bolt to the strut tower and tighten to 10 N.m (89 in. lbs.).
  49. Install the air inlet tube (2) to the air cleaner body (1).
  50. Connect the make-up air hose (3) to the air cleaner body.
  51. Install the mounting bolt (3) with ground wire (1) and tighten to 12 N.m (106 in. lbs.).
  52. Connect and lock the electrical connectors (2).
  53. Install the battery and connect the battery cables. Refer to «BATTERY , Installation»(ref-462467-S21433055492012040500000) .
  54. Install the fresh air inlet duct (3) on the air cleaner body (1) and lock the retainers (2).
  55. Install the hood. Refer to «Hood , Installation»(ref-462504-S34379056902012040500000) .
  56. Fill with coolant. Refer to «Standard Procedure»(ref-462462-S03285651472012040500000) .
  57. Fill with oil.
  58. Start engine and check for leaks.
  59. Install engine cover (1).

OIL FILTER SPECIFICATION

All engines are equipped with a high quality full-flow, disposable type oil filter. Replace oil filter with a Mopar® or the equivalent.