Home/Hyundai/Genesis/Hyundai Genesis I (2008-2011)/Repair manual/Automatic HVAC System/Controller (Heating, Ventilation & Air Conditioning): Other
Contents Wiring diagrams Section: Automatic HVAC System All sections

Controller (Heating, Ventilation & Air Conditioning): Other Hyundai Genesis I

Automatic HVAC System 28 illustrations ~12039 words

Connector Pin Function

ConnectorPin no.Function
Connector (A)1Tail lamp
2RR def S/W
3Key elk
4Key sh/ld
5Key data
6Led data
7Led elk
8Led str
9IGN
10Rheostat
11Led dimming
12ACC
13Battery
14Hazard S/W
15GND
16Climate S/W
17Auto light control
18GND

CONNECTOR PIN FUNCTION CHART

Scheme 70

Scheme 70: SELF-DIAGNOSIS
  1. Self-diagnosis process The F.A.T.C. module self test feature will detect electrical malfunction and provide error codes for system components with suspected failures. NOTE: DTC data can be retrieved from the control panel directly or from the DLC using the Hi-Scan Pro.
  2. How to read self-diagnostic code After the display panel flickers three times every 0.5 second, the corresponding fault code flickers on the setup temperature display panel every 0.5 second and will show two figures. Codes are displayed in numerical format.

Fault code

Fault codeFail description
Control unit
00Normal
11In-car temperature sensor open (High)
12In-car temperature sensor short (Low)
13Ambient temperature sensor open (High)
14Ambient temperature sensor short (Low)
17Evaporator temperature sensor open (High)
18Evaporator temperature sensor short (Low)
19Temp door potentiometer open/short (DR)
20Temp door motor (DR)
21Mode door potentiometer open/short
22Mode door control motor
23Auto defogging sensor open (High)
24Auto defogging sensor short (Low)
25Intake door potentiometer open/short
26Intake door potentiometer motor
27AQS sensor open
28AQS sensor short
31AQS sensor fault
32Temp door potentiometer open/short (PA)
33Temp door motor (PA)
34Console mode door potentiometer open/short
35Console mode door potentiometer motor
36Console temp door potentiometer open/short
37Console temp door potentiometer motor
43Auto defogging potentiometer open/short
44Auto defogging potentiometer motor
45APT can signal fault
47RPM can signal fault
48Vehicle speed can signal fault
49Engine water temp can signal fault

FAULT CODE CHART

DTCDescription
B1204Air Mix Potentiometer Open (Low)-Passenger
B1205Air Mix Potentiometer Short (High)-Passenger
B1208Intake Potentiometer Open (Low)
B1209Intake Potentiometer Short (High)
B1233In-Car Temperature Sensor Short (Low)
B1234In-Car Temperature Sensor Open (High)
B1237Ambient Temperature Sensor Short (Low)
B1238Ambient Temperature Sensor Open (High)
B1241Evaporator Sensor Short (Low)
B1242Evaporator Sensor Open (High)
B1245Air Mix Potentiometer Open (Low)-Driver
B1246Air Mix Potentiometer Short (High)-Driver
B1249Direction Potentiometer Open (Low)-Driver
B1250Direction Potentiometer Short (High)-Driver
B1257AQS Sensor Open
B1258AQS Sensor Short
B1259AQS Sensor Fault
B1275Air Mix Potentiometer-VENT Open (Low)-Console
B1276Air Mix Potentiometer VENT Short (High)-Console
B1277Air Mix Potentiometer-TEMP Open (Low)-Console
B1278Air Mix Potentiometer-TEMP Short (High)-Console
B1279Air Mix Switch Potentiometer Open (Low)-Console
B1280Air Mix Switch Potentiometer Short (High)-Console
B1281Humidity Sensor Short (Low) - AUTO Defog
B1282Humidity Sensor Open (High) - AUTO Defog
B1283Direction Potentiometer Open (Low) - AUTO Defog
B1284Direction Potentiometer Short (High) - Auto Defog
B1285Direction Control Motor - AUTO Defog
B1672APT Sensor Fault - CAN Signal
B1686Vehicle Speed Sensor Fault - CAN Signal
B1687Engine Coolant Temperature Sensor Circuit - CAN Signal
B2406Air Mix Motor-Driver
B2408Intake Motor
B2409Direction Control Motor-Driver
B2415Air Mix Door Motor-Passenger
B2447Air Mix Motor VENT-Console
B2448Air Mix Motor TEMP-Console

DIAGNOSTIC TROUBLE CODES CHART

Scheme 71

Scheme 71

Scheme 72

Scheme 72

Scheme 73

Scheme 73
  1. 3. Fault code display Continuance operation : DTC code is one Continuance operation : DTC code is more two Step operation Normal or one fault code is same a continuance DTC code is more two
  2. 4. If fault codes are displayed during the check, Inspect malfunction causes by referring to «FAULT CODES»(ref-345976-S20781941392009102300000) .
  3. 5. Fail safe In-car temperature sensor: Control with the value of 25°C (77°F) Ambient temperature sensor: Control with the value of 20°C (67°F) Evaporator temperature sensor: Control with the value of -2°C (28.4°F) Temperature control actuator (Air mix potentiometer): If temperature setting 17°C-24.5°C, fix at maximum cooling position. If temperature setting 25°C-32°C, fix at maximum heating position Mode control actuator (Direction potentiometer): Fix vent position, while selecting vent mode. Fix defrost position, while selecting all except vent mode. Intake control actuator: Fix fresh position, while selecting fresh mode. Fix recirculation position, while selecting recirculation mode. AQS sensor: AQS operation OFF. Intake position : The position before selecting AQS switch. Photo sensor: Control with the value 0w/m2 Console temp switch : When the console temperature S/W voltage is less than 0.1 V; Fix cool position. When the console temperature S/W voltage is more than 4.9 V; Fix warm position. Console vent potentiometer: When the console temperature S/W voltage is less than 2.5 V; Fix cool position. When the console temperature S/W voltage is more than 2.5 V; Fix warm position. Console temp potentiometer: When the console temperature S/W voltage is less than 2.5 V; Fix cool position. When the console temperature S/W voltage is more than 2.5 V; Fix warm position. Console door potentiometer: Fix close position, while selecting vent mode. Fix open position, while selecting all except vent mode. Auto defog sensor: Control with the value of 0%.

Scheme 74

Scheme 74: Replacement

Scheme 75

Scheme 75

Scheme 76

Scheme 76

Scheme 77

Scheme 77

Scheme 78

Scheme 78
  1. Disconnect the negative (-) battery terminal.
  2. Remove the cluster garnish (A).
  3. Remove the center garnish (A).
  4. Remove the heater & A/C controller (A) after loosening 4 screws.
  5. Disconnect the connector (A) and then remove the center facia panel.
  6. Remove the heater & A/C controller (A) from center facia panel.
  7. Installation is the reverse order of removal.

Scheme 79

Scheme 79: Component
ConnectorPinFunctionConnectorPinFunction
CONNECTOR (A)1Tail lamp (+)CONNECTOR (B)1Sensor REF (+5V)
2Battery (+)2AQS signal
3ECV (+)3Ambient sensor (+)
4Console vent S/W4
5Console temp act's F/B5Incar sensor (+)
6L-line6Evaporator sensor (+)
7Can low (MM)7Console temp act's (cool)
8Can high (MM)8Console temp act's (warm)
9Can low (BODY)9Fet (gate)
10Can high (BODY)10Frt (drain)
11HTD11Blower motor (+)
12IGN 112Sensor GND
13IGN 213Temp actuator DR (cool)
14Rheostat14Temp actuator DR (warm)
15ECV (-)15DR photo (-)
16Temp actuator PS (cool)16PS photo (-)
17Temp actuator PS (warm)17Incar motor (-)
18Temp actuator PS F/B18Temp actuator DR F/B
19Mode actuator (vent)19Console temp actuator (coil)
20Mode actuator (def)20Console temp actuator (warm)
21Mode actuator F/B21Console temp actuator F/B
22Intake actuator (fre)22Console temp S/W F/B
23Intake actuator (rec)
24Intake actuator F/B
25GND
26GND

CONNECTOR PIN FUNCTION CHART

ConnectorPin no.Function
Connector (A)1
2A/C select signal
3Key elk
4Key sh/ld
5Key data
6Led data
7Led elk
8Ledstr
9
10Auto light control
11Led dimming
12
13Cluster ion signal B
14ACC
15IGN2
16Monitor S/W
17Cluster ion
18GND
19Auto defog sensor - humidity
20A/C comp cut signal
21Def actuator (close)
22Def actuator (open)
23Def actuator F/B

CONNECTOR PIN FUNCTION CHART

Scheme 80

Scheme 80: Replacement

Scheme 81

Scheme 81
  1. Disconnect the negative (-) battery terminal.
  2. Remove the crash pad. (Refer to «CRASH PAD»(ref-345931-S27758735332009102300000) )
  3. Disconnect the control unit connector (A).
  4. Remove the control unit (A).
  5. Installation is the reverse order of removal.

Scheme 82

Scheme 82: Component Location

Check passenger air mix actuator

  1. Ignition "OFF"
  2. Disconnect passenger air mix actuator and A/C control unit main harness connector.
  3. Connect (+) terminal of battery to WARM (+) of passenger air mix actuator and (-) terminal to COOL (-). (Component side)
  4. Verify that the temperature actuator operates to the cool position
  5. Verify that the temperature actuator operates to the warm position with reverse connecting. (WARM (+) and COOL (-)). (Component side) Specification: Refer the specifications in chart below) Actuator harness WARM (+) COOL (-) Door position Battery terminal 12 V ground Max.warm ground 12 V Max. cool see scheme 1) Function of the actuator motor according to terminal connection type, (observe safety regulations)
  6. Is "Door position" display near the specified value? YES Go to " «CHECK POTENTIOMETER»(ref-345976-S15118294522009102300000) " procedure. NO Substitute with a known-good passenger air mix actuator and check for proper operation. If the problem is corrected, replace passenger air mix actuator and then go to " «VERIFICATION OF VEHICLE REPAIR»(ref-345976-S01806188052009102300000) " procedure.

Check potentiometer

  1. Ignition "OFF"
  2. Connect passenger air mix actuator and A/C control unit main harness connector.
  3. Ignition "ON"
  4. Measure voltage between Signal (F/B) terminal of passenger air mix actuator harness connector and Sensor ground (-) terminal of A/C-ECU harness connector. (Component side) Specification: Refer the specifications in chart below) Door position Voltage Max. cool 0.3 ± 0.15V 7Max. warm 4.7 ± 0.15V (Scheme 70)) Voltage value of Air Mix potentiometer as a function of temp door position.
  5. Is "voltage" display near the specified value? YES Check connectors for looseness, poor connection, bending, corrosion, contamination, deterioration, or damage. Repair or replace as necessary and then go to " «VERIFICATION OF VEHICLE REPAIR»(ref-345976-S01806188052009102300000) " procedure. NO Substitute with a known-good passenger air mix actuator and check for proper operation. If the problem is corrected, replace passenger air mix actuator and then go to " «VERIFICATION OF VEHICLE REPAIR»(ref-345976-S01806188052009102300000) " procedure.

Verification of Vehicle Repair

After a repair, it is essential to verify that the fault has been corrected.

  1. Connect scantool and select "Diagnostic Trouble Codes (DTCs)" mode and then clear DTC.
  2. Operate the vehicle and monitor the DTC on the scantool.
  3. Are any DTCs present? YES Go to the applicable troubleshooting procedure. NO System is performing to specification at this time.
  1. Ignition "OFF"
  2. Disconnect passenger air mix actuator and A/C control unit main harness connector.
  3. Connect (+) terminal of battery to WARM (+) of passenger air mix actuator and (-) terminal to COOL (-). (Component side)
  4. Verify that the temperature actuator operates to the cool position
  5. Verify that the temperature actuator operates to the warm position with reverse connecting. (WARM (+) and COOL (-)). (Component side) Specification: Refer the specifications in chart below) Actuator harness WARM (+) COOL (-) Door position Battery terminal 12 V ground Max.warm ground 12 V Max.cool see scheme 1) Function of the actuator motor according to terminal connection type, (observe safety regulations)
  6. Is "Door position" display near the specified value? YES Go to " «CHECK POTENTIOMETER»(ref-345976-S22504515652009102300000) " procedure. NO Substitute with a known-good passenger air mix actuator and check for proper operation. If the problem is corrected, replace passenger air mix actuator and then go to " «VERIFICATION OF VEHICLE REPAIR»(ref-345976-S01806188052009102300000) " procedure.
  1. Ignition "OFF"
  2. Connect passenger air mix actuator and A/C control unit main harness connector.
  3. Ignition "ON"
  4. Measure voltage between Signal (F/B) terminal of passenger air mix actuator harness connector and Sensor ground (-) terminal of A/C-ECU harness connector. (Component side) Specification: Refer the specifications in chart below) Door position Voltage Max. cool 0.3 ± 0.15V Max. warm 4.7 ± 0.15V (Scheme 70)) Voltage value of Air Mix potentiometer as a function of temp door position.
  5. Is "voltage" display near the specified value? YES Check connectors for looseness, poor connection, bending, corrosion, contamination, deterioration, or damage. Repair or replace as necessary and then go to " «VERIFICATION OF VEHICLE REPAIR»(ref-345976-S01806188052009102300000) " procedure. NO Substitute with a known-good passenger air mix actuator and check for proper operation. If the problem is corrected, replace passenger air mix actuator and then go to " «VERIFICATION OF VEHICLE REPAIR»(ref-345976-S01806188052009102300000) " procedure.

After a repair, it is essential to verify that the fault has been corrected.

  1. Connect scantool and select "Diagnostic Trouble Codes (DTCs)" mode and then clear DTC.
  2. Operate the vehicle and monitor the DTC on the scantool.
  3. Are any DTCs present? YES Go to the applicable troubleshooting procedure. NO System is performing to specification at this time.

Scheme 83

Scheme 83: Component Location

Check Intake actuator

  1. Ignition "OFF"
  2. Disconnect Intake actuator and A/C control unit main harness connector.
  3. Connect (+) terminal of battery to FRE (+) of intake actuator and (-) terminal to REC (-). (Component side)
  4. Verify that the actuator operates to the REC position
  5. Verify that the temperature actuator operates to the FRE position with reverse connecting. (REC (-) and FRE (+)) (Component side) Specification: Refer the specifications in chart below) Actuator harness FRE (+) REC (-) Door position Battery terminal 12 V ground FRE ground 12 V REC see scheme 1) Function of the actuator motor according to terminal connection type, (observe safety regulations)
  6. Is "Door position" display near the specified value? YES Go to " «CHECK POTENTIOMETER»(ref-345976-S28512219312009102300000) " procedure. NO Substitute with a known-good Intake actuator and check for proper operation. If the problem is corrected, replace Intake actuator and then go to " «VERIFICATION OF VEHICLE REPAIR»(ref-345976-S11245013762009102300000) " procedure.
  1. Ignition "OFF"
  2. Disconnect Intake actuator and A/C control unit main harness connector.
  3. Ignition "ON" (ENGINE "OFF").
  4. Measure voltage between Signal (F/B) terminal of Intake actuator harness connector and chassis ground. (Component side) Specification: Refer the specifications in chart below) Door position Voltage FRE 0.3 ± 0.15V REC 4.7 ± 0.15V (Scheme 70)) Voltage value of intake potentiometer as a function of intake door position.
  5. Is "voltage" display near the specified value? YES Check connectors for looseness, poor connection, bending, corrosion, contamination, deterioration, or damage. Repair or replace as necessary and then go to " «VERIFICATION OF VEHICLE REPAIR»(ref-345976-S11245013762009102300000) " procedure. NO Substitute with a known-good Intake actuator and check for proper operation. If the problem is corrected, replace Intake actuator and then go to " «VERIFICATION OF VEHICLE REPAIR»(ref-345976-S11245013762009102300000) " procedure.

After a repair, it is essential to verify that the fault has been corrected.

  1. Connect scantool and select "Diagnostic Trouble Codes (DTCs)" mode and then clear DTC.
  2. Operate the vehicle and monitor the DTC on the scantool.
  3. Are any DTCs present? YES Go to the applicable troubleshooting procedure. NO System is performing to specification at this time.
  1. Ignition "OFF"
  2. Disconnect Intake actuator and A/C control unit main harness connector.
  3. Connect (+) terminal of battery to FRE (+) of intake actuator and (-) terminal to REC (-). (Component side)
  4. Verify that the actuator operates to the REC position
  5. Verify that the temperature actuator operates to the FRE position with reverse connecting. (REC (-) and FRE (+)) (Component side) Specification: Refer the specifications in chart below) Actuator harness FRE (+) REC (-) Door position Battery terminal 12 V ground FRE ground 12 V REC see scheme 1) Function of the actuator motor according to terminal connection type, (observe safety regulations)
  6. Is "Door position" display near the specified value? YES Go to " «CHECK POTENTIOMETER»(ref-345976-S37525543732009102300000) " procedure. NO Substitute with a known-good Intake actuator and check for proper operation. If the problem is corrected, replace Intake actuator and then go to " «VERIFICATION OF VEHICLE REPAIR»(ref-345976-S00011278182009102300000) " procedure.
  1. Ignition "OFF"
  2. Disconnect Intake actuator and A/C control unit main harness connector.
  3. Ignition "ON" (ENGINE "OFF").
  4. Measure voltage between Signal (F/B) terminal of Intake actuator harness connector and chassis ground. (Component side) Specification: Refer the specifications in chart below) Door position Voltage FRE 0.3 ± 0.15V REC 4.7 ± 0.15V (Scheme 70)) Voltage value of intake potentiometer as a function of intake door position.
  5. Is "voltage" display near the specified value? YES Check connectors for looseness, poor connection, bending, corrosion, contamination, deterioration, or damage. Repair or replace as necessary and then go to " «VERIFICATION OF VEHICLE REPAIR»(ref-345976-S00011278182009102300000) " procedure. NO Substitute with a known-good Intake actuator and check for proper operation. If the problem is corrected, replace Intake actuator and then go to " «VERIFICATION OF VEHICLE REPAIR»(ref-345976-S00011278182009102300000) " procedure.

After a repair, it is essential to verify that the fault has been corrected.

  1. Connect scantool and select "Diagnostic Trouble Codes (DTCs)" mode and then clear DTC.
  2. Operate the vehicle and monitor the DTC on the scantool.
  3. Are any DTCs present? YES Go to the applicable troubleshooting procedure. NO System is performing to specification at this time.

Scheme 84

Scheme 84: Component Location

Check Incar temp.sensor

  1. Ignition "OFF"
  2. Disconnect Incar temp.sensor and Connect A/C control unit main harness connector.
  3. Measure resistance between Signal (+) terminal of Incar temp.sensor harness connector and Sensor ground harness connector. (Component side) Specification: Refer the specifications in chart below) Temperature (°C/°F) Resistance (kohms) Temperature (°C/°F) Resistance (kohms) -20/-4 285.6 20/68 37.4 -10/14 169 30/86 24.1 0/32 97.7 40/104 15.9 10/50 59.67 50/122 10.8 see scheme 1) Specifications: Resistance value of incar sensor as a function of temperature. The actual value may differ from it according to various engine condition.
  4. Is "resistance" display near the specified value? YES Go to " «CHECK A/C-ECU»(ref-345976-S00606385312009102300000) " procedure. NO Substitute with a known-good Incar temp.sensor and check for proper operation. If the problem is corrected, replace Incar temp.sensor and then go to " «VERIFICATION OF VEHICLE REPAIR»(ref-345976-S20472857552009102300000) " procedure.

Check A/C-ECU

  1. Ignition "OFF"
  2. Disconnect Incar temp.sensor and Connect A/C control unit main harness connector.
  3. Ignition "ON" (ENGINE "OFF").
  4. Measure voltage between Signal (+) terminal of Incar temp.sensor harness connector and chassis ground. (Component side) Specification: approx. 5V
  5. Is "voltage" display near the specified value? YES Check connectors for looseness, poor connection, bending, corrosion, contamination, deterioration, or damage. Repair or replace as necessary and then go to " «VERIFICATION OF VEHICLE REPAIR»(ref-345976-S20472857552009102300000) " procedure. NO Substitute with a known-good A/C-ECU and check for proper operation. If the problem is corrected, replace A/C-ECU and then go to " «VERIFICATION OF VEHICLE REPAIR»(ref-345976-S20472857552009102300000) " procedure.

After a repair, it is essential to verify that the fault has been corrected.

  1. Connect scantool and select "Diagnostic Trouble Codes (DTCs)" mode and then clear DTC.
  2. Operate the vehicle and monitor the DTC on the scantool.
  3. Are any DTCs present? YES Go to the applicable troubleshooting procedure. NO System is performing to specification at this time.

Monitor Scantool data

  1. Connect scantool with diagnostic connector.
  2. Warm up the engine to normal engine temperature after engine starts.
  3. Select and monitor "In-car temperature sensor" parameter.
  4. Is the Incar temperature sensor normal? YES Go to Inspection and Repair procedure. NO This is a intermittent problem caused by poor contact of component or Control Unit Thoroughly check the looseness, poor connection, bent, corrosion, contamination, deformation or damage of connector. Repair or replace as necessary and then, go to " «VERIFICATION OF VEHICLE REPAIR»(ref-345976-S26298915932009102300000) " procedure.
  1. Ignition "OFF"
  2. Disconnect Incar temp.sensor and Connect A/C control unit main harness connector.
  3. Measure resistance between Signal (+) terminal of Incar temp.sensor harness connector and Sensor ground harness connector. (Component side) Specification: Refer the specifications in chart below) Temperature (°C/°F) Resistance (kohms) Temperature (°C/°F) Resistance (kohms) -20/-4 285.6 20/68 37.4 -27/-17 169 30/86 24.1 0/32 97.7 40/104 15.9 10/50 59.67 50/122 10.8 see scheme 1) Specifications: Resistance value of incar sensor as a function of temperature. The actual value may differ from it according to various engine condition.
  4. Is "resistance" display near the specified value? YES Go to " «CHECK A/C-ECU»(ref-345976-S38178171912009102300000) " procedure. NO Substitute with a known-good Incar temp.sensor and check for proper operation. If the problem is corrected, replace Incar temp.sensor and then go to " «VERIFICATION OF VEHICLE REPAIR»(ref-345976-S26298915932009102300000) " procedure.
  1. Ignition "OFF"
  2. Disconnect Incar temp.sensor and Connect A/C control unit main harness connector.
  3. Ignition "ON" (ENGINE "OFF").
  4. Measure voltage between Signal (+) terminal of Incar temp.sensor harness connector and chassis ground. (Component side) Specification: approx. 5V
  5. Is "voltage" display near the specified value? YES Check connectors for looseness, poor connection, bending, corrosion, contamination, deterioration, or damage. Repair or replace as necessary and then go to " «VERIFICATION OF VEHICLE REPAIR»(ref-345976-S26298915932009102300000) " procedure. NO Substitute with a known-good A/C-ECU and check for proper operation. If the problem is corrected, replace A/C-ECU and then go to " «VERIFICATION OF VEHICLE REPAIR»(ref-345976-S26298915932009102300000) " procedure.

After a repair, it is essential to verify that the fault has been corrected.

  1. Connect scantool and select "Diagnostic Trouble Codes (DTCs)" mode and then clear DTC.
  2. Operate the vehicle and monitor the DTC on the scantool.
  3. Are any DTCs present? YES Go to the applicable troubleshooting procedure. NO System is performing to specification at this time.

Scheme 85

Scheme 85: Component Location

Check ambient sensor

  1. Ignition "OFF"
  2. Disconnect ambient sensor and Connect A/C control unit main harness connector.
  3. Measure resistance between Signal (+) terminal of ambient sensor harness connector and Sensor ground harness connector. (Component side) Specification: Refer the specifications in chart below) Temperature (°C/°F) Resistance (kohms) Temperature (°C/°F) Resistance (kohms) -20/-4 271.4 50/122 11 0/32 95.1 60/140 7.58 25/77 30 see scheme 1) Specifications: Resistance value of ambient sensor as a function of temperature. The actual value may differ from it according to various engine condition.
  4. Is "resistance" display near the specified value? YES Go to " «CHECK A/C-ECU»(ref-345976-S01857888892009102300000) " procedure. NO Substitute with a known-good ambient sensor and check for proper operation. If the problem is corrected, replace ambient sensor and then go to " «VERIFICATION OF VEHICLE REPAIR»(ref-345976-S25189622202009102300000) " procedure.
  1. Ignition "OFF"
  2. Disconnect Ambient Temp, sensor (+) and Connect A/C control unit main harness connector.
  3. Ignition "ON" (ENGINE "OFF").
  4. Measure voltage between Signal (+) terminal of Ambient Temp, sensor (+) harness connector and chassis ground. (Component side) Specification: approx. 5V
  5. Is "voltage" display near the specified value? YES Check connectors for looseness, poor connection, bending, corrosion, contamination, deterioration, or damage. Repair or replace as necessary and then go to " «VERIFICATION OF VEHICLE REPAIR»(ref-345976-S25189622202009102300000) " procedure. NO Substitute with a known-good A/C-ECU and check for proper operation. If the problem is corrected, replace A/C-ECU and then go to " «VERIFICATION OF VEHICLE REPAIR»(ref-345976-S25189622202009102300000) " procedure.

After a repair, it is essential to verify that the fault has been corrected.

  1. Connect scantool and select "Diagnostic Trouble Codes (DTCs)" mode and then clear DTC.
  2. Operate the vehicle and monitor the DTC on the scantool.
  3. Are any DTCs present? YES Go to the applicable troubleshooting procedure. NO System is performing to specification at this time.
  1. Connect scantool with diagnostic connector.
  2. Warm up the engine to normal engine temperature after engine starts.
  3. Select and monitor "Ambient Air Temperature sensor" parameter.
  4. Is the ambient sensor normal? YES Go to Inspection and Repair procedure. NO This is a intermittent problem caused by poor contact of component or Control Unit Thoroughly check the looseness, poor connection, bent, corrosion, contamination, deformation or damage of connector. Repair or replace as necessary and then, go to " «VERIFICATION OF VEHICLE REPAIR»(ref-345976-S18287490742009102300000) " procedure.
  1. Ignition "OFF"
  2. Disconnect ambient sensor and Connect A/C control unit main harness connector.
  3. Measure resistance between Signal (+) terminal of ambient sensor harness connector and Sensor ground harness connector. (Component side) Specification: Refer the specifications in chart below) Temperature (°C/°F) Resistance (kohms) Temperature (°C/°F) Resistance (kohms) -20/-4 271.4 50/122 11 0/32 95.1 60/140 7.58 25/77 30 see scheme 1) Specifications: Resistance value of ambient sensor as a function of temperature. The actual value may differ from it according to various engine condition.
  4. Is "resistance" display near the specified value? YES Go to " «CHECK A/C-ECU»(ref-345976-S11231849752009102300000) " procedure. NO Substitute with a known-good ambient sensor and check for proper operation. If the problem is corrected, replace ambient sensor and then go to " «VERIFICATION OF VEHICLE REPAIR»(ref-345976-S18287490742009102300000) " procedure.
  1. Ignition "OFF"
  2. Disconnect Ambient Temp, sensor (+) and Connect A/C control unit main harness connector.
  3. Ignition "ON" (ENGINE "OFF").
  4. Measure voltage between Signal (+) terminal of Ambient Temp, sensor (+) harness connector and chassis ground. (Component side) Specification: approx. 5V
  5. Is "voltage" display near the specified value? YES Check connectors for looseness, poor connection, bending, corrosion, contamination, deterioration, or damage. Repair or replace as necessary and then go to " «VERIFICATION OF VEHICLE REPAIR»(ref-345976-S18287490742009102300000) " procedure. NO Substitute with a known-good A/C-ECU and check for proper operation. If the problem is corrected, replace A/C-ECU and then go to " «VERIFICATION OF VEHICLE REPAIR»(ref-345976-S18287490742009102300000) " procedure.

After a repair, it is essential to verify that the fault has been corrected.

  1. Connect scantool and select "Diagnostic Trouble Codes (DTCs)" mode and then clear DTC.
  2. Operate the vehicle and monitor the DTC on the scantool.
  3. Are any DTCs present? YES Go to the applicable troubleshooting procedure. NO System is performing to specification at this time.

Scheme 86

Scheme 86: Component Location

Check Evaporator sensor

  1. Ignition "OFF"
  2. Disconnect Evaporator sensor and Connect A/C control unit main harness connector.
  3. Measure resistance between Signal (+) terminal of Evaporator sensor harness connector and Sensor ground harness connector. (Component side) Specification: Refer the specifications in chart below) Temperature (°C/°F) Resistance (kohms) Temperature (°C/°F) Resistance (kohms) -20/-4 43.3 20/68 12.1 0/32 27.6 30/86 8.3 10/50 18 40/104 5.8 see scheme 1) Specifications: Resistance value of Evaporator sensor as a function of temperature. The actual value may differ from it according to various engine condition.
  4. Is "resistance" display near the specified value? YES Go to " «CHECK A/C-ECU»(ref-345976-S26186166172009102300000) " procedure. NO Substitute with a known-good Evaporator sensor and check for proper operation. If the problem is corrected, replace Evaporator sensor and then go to " «VERIFICATION OF VEHICLE REPAIR»(ref-345976-S36629718942009102300000) " procedure.
  1. Ignition "OFF"
  2. Disconnect Evaporator sensor and Connect A/C control unit main harness connector.
  3. Ignition "ON" (ENGINE "OFF").
  4. Measure voltage between Signal (+) terminal of Evaporator sensor harness connector and chassis ground. (Component side) Specification: approx. 5V
  5. Is "voltage" display near the specified value? YES Check connectors for looseness, poor connection, bending, corrosion, contamination, deterioration, or damage. Repair or replace as necessary and then go to " «VERIFICATION OF VEHICLE REPAIR»(ref-345976-S36629718942009102300000) " procedure. NO Substitute with a known-good A/C-ECU and check for proper operation. If the problem is corrected, replace A/C-ECU and then go to " «VERIFICATION OF VEHICLE REPAIR»(ref-345976-S36629718942009102300000) " procedure.

After a repair, it is essential to verify that the fault has been corrected.

  1. Connect scantool and select "Diagnostic Trouble Codes (DTCs)" mode and then clear DTC.
  2. Operate the vehicle and monitor the DTC on the scantool.
  3. Are any DTCs present? YES Go to the applicable troubleshooting procedure. NO System is performing to specification at this time.
  1. Connect scantool with diagnostic connector.
  2. Warm up the engine to normal engine temperature after engine starts.
  3. Select and monitor "Evaporator sensor" parameter on scantool.
  4. Is the Evaporator Sensor normal? YES Go to Inspection and Repair procedure. NO This is a intermittent problem caused by poor contact of component or Control Unit Thoroughly check the looseness, poor connection, bent, corrosion, contamination, deformation or damage of connector. Repair or replace as necessary and then, go to " «VERIFICATION OF VEHICLE REPAIR»(ref-345976-S38968510302009102300000) " procedure.
  1. Ignition "OFF"
  2. Disconnect Evaporator sensor and Connect A/C control unit main harness connector.
  3. Measure resistance between Signal (+) terminal of Evaporator sensor harness connector and Sensor ground harness connector. (Component side) Specification: Refer the specifications in chart below) Temperature (°C/°F) Resistance (kohms) Temperature (°C/°F) Resistance (kohms) -20/-4 43.3 20/68 12.1 0/32 27.6 30/86 8.3 10/50 18 40/104 5.8 see scheme 1) Specifications: Resistance value of Evaporator sensor as a function of temperature. The actual value may differ from it according to various engine condition.
  4. Is "resistance" display near the specified value? YES Go to " «CHECK A/C-ECU»(ref-345976-S17053794112009102300000) " procedure. NO Substitute with a known-good Evaporator sensor and check for proper operation. If the problem is corrected, replace Evaporator sensor and then go to " «VERIFICATION OF VEHICLE REPAIR»(ref-345976-S38968510302009102300000) " procedure.
  1. Ignition "OFF"
  2. Disconnect Evaporator sensor and Connect A/C control unit main harness connector.
  3. Ignition "ON" (ENGINE "OFF").
  4. Measure voltage between Signal (+) terminal of Evaporator sensor harness connector and chassis ground. (Component side) Specification: approx. 5V
  5. Is "voltage" display near the specified value? YES Check connectors for looseness, poor connection, bending, corrosion, contamination, deterioration, or damage. Repair or replace as necessary and then go to " «VERIFICATION OF VEHICLE REPAIR»(ref-345976-S38968510302009102300000) " procedure. NO Substitute with a known-good A/C-ECU and check for proper operation. If the problem is corrected, replace A/C-ECU and then go to " «VERIFICATION OF VEHICLE REPAIR»(ref-345976-S38968510302009102300000) " procedure.

After a repair, it is essential to verily that the fault has been corrected.

  1. Connect scantool and select "Diagnostic Trouble Codes (DTCs)" mode and then clear DTC.
  2. Operate the vehicle and monitor the DTC on the scantool.
  3. Are any DTCs present? YES Go to the applicable troubleshooting procedure. NO System is performing to specification at this time.

Scheme 87

Scheme 87: Component Location

Check Driver air mix actuator

  1. Ignition "OFF"
  2. Disconnect Driver air mix actuator and A/C control unit main harness connector.
  3. Connect (+) terminal of battery to WARM (+) of Driver air mix actuator and (-) terminal to COOL (-). (Component side)
  4. Verify that the temperature actuator operates to the cool position
  5. Verify that the temperature actuator operates to the warm position with reverse connecting. (WARM (+) and COOL (-)). (Component side) Specification: Refer the specifications in chart below) Actuator harness WARM (+) COOL (-) Door position Battery terminal 12 V ground Max.warm ground 12 V Max.cool see scheme 1) Function of the actuator motor according to terminal connection type, (observe safety regulations)
  6. Is "Door position" display near the specified value? YES Go to " «CHECK POTENTIOMETER»(ref-345976-S28612590652009102300000) " procedure. NO Substitute with a known-good Driver air mix actuator and check for proper operation. If the problem is corrected, replace Driver air mix actuator and then go to " «VERIFICATION OF VEHICLE REPAIR»(ref-345976-S42867259662009102300000) " procedure.
  1. Ignition "OFF"
  2. Connect Driver air mix actuator and A/C control unit main harness connector.
  3. Ignition "ON"
  4. Measure voltage between Signal (F/B) terminal of Driver air mix actuator harness connector and Sensor ground (-) terminal of A/C-ECU harness connector. (Component side) Specification: Refer the specifications in chart below) Door position Voltage Max. cool 0.3 ± 0.15V Max. warm 4.7 ± 0.15V (Scheme 70)) Voltage value of Air Mix potentiometer as a function of temp door position.
  5. Is "voltage" display near the specified value? YES Check connectors for looseness, poor connection, bending, corrosion, contamination, deterioration, or damage. Repair or replace as necessary and then go to " «VERIFICATION OF VEHICLE REPAIR»(ref-345976-S42867259662009102300000) " procedure. NO Substitute with a known-good Driver air mix actuator and check for proper operation. If the problem is corrected, replace Driver air mix actuator and then go to " «VERIFICATION OF VEHICLE REPAIR»(ref-345976-S42867259662009102300000) " procedure.

After a repair, it is essential to verify that the fault has been corrected.

  1. Connect scantool and select "Diagnostic Trouble Codes (DTCs)" mode and then clear DTC.
  2. Operate the vehicle and monitor the DTC on the scantool.
  3. Are any DTCs present? YES Go to the applicable troubleshooting procedure. NO System is performing to specification at this time.
  1. Ignition "OFF"
  2. Disconnect Driver air mix actuator and A/C control unit main harness connector.
  3. Connect (+) terminal of battery to WARM (+) of Driver air mix actuator and (-) terminal to COOL (-). (Component side)
  4. Verify that the temperature actuator operates to the cool position
  5. Verify that the temperature actuator operates to the warm position with reverse connecting. (WARM (+) and COOL (-)). (Component side) Specification: Refer the specifications in chart below) Actuator harness WARM (+) COOL (-) Door position Battery terminal 12V ground Max.warm ground 12V Max. cool see scheme 1) Function of the actuator motor according to terminal connection type, (observe safety regulations)
  6. Is "Door position" display near the specified value? YES Go to " «CHECK POTENTIOMETER»(ref-345976-S14403217502009102300000) " procedure. NO Substitute with a known-good Driver air mix actuator and check for proper operation. If the problem is corrected, replace Driver air mix actuator and then go to " «VERIFICATION OF VEHICLE REPAIR»(ref-345976-S19382092092009102300000) " procedure.
  1. Ignition "OFF"
  2. Connect Driver air mix actuator and A/C control unit main harness connector.
  3. Ignition "ON"
  4. Measure voltage between Signal (F/B) terminal of Driver air mix actuator harness connector and Sensor ground (-) terminal of A/C-ECU harness connector. (Component side) Specification: Refer the specifications in chart below) Door position Voltage Max. cool 0.3 ± 0.15V Max. warm 4.7 ± 0.15V (Scheme 70)) Voltage value of Air Mix potentiometer as a function of temp door position.
  5. Is "voltage" display near the specified value? YES Check connectors for looseness, poor connection, bending, corrosion, contamination, deterioration, or damage. Repair or replace as necessary and then go to " «VERIFICATION OF VEHICLE REPAIR»(ref-345976-S19382092092009102300000) " procedure. NO Substitute with a known-good Driver air mix actuator and check for proper operation. If the problem is corrected, replace Driver air mix actuator and then go to " «VERIFICATION OF VEHICLE REPAIR»(ref-345976-S19382092092009102300000) " procedure.

After a repair, it is essential to verify that the fault has been corrected.

  1. Connect scantool and select "Diagnostic Trouble Codes (DTCs)" mode and then clear DTC.
  2. Operate the vehicle and monitor the DTC on the scantool.
  3. Are any DTCs present? YES Go to the applicable troubleshooting procedure. NO System is performing to specification at this time.

Scheme 88

Scheme 88: Component Locations

Check Driver Direction actuator

  1. Ignition "OFF"
  2. Disconnect Driver Direction actuator and A/C control unit main harness connector.
  3. Connect (+) terminal of battery to WARM (+) of Driver Direction actuator and (-) terminal to COOL (-). (Component side)
  4. Verify that the temperature actuator operates to the cool position
  5. Verify that the temperature actuator operates to the warm position with reverse connecting. (WARM (+) and COOL (-)). (Component side) Specification: Refer the specifications in chart below) Actuator harness WARM (+) COOL (-) Door position Battery terminal 12 V ground VENT. Mode ground 12 V DEF.Mode see scheme 1) Function of the actuator motor according to terminal connection type, (observe safety regulations)
  6. Is "Door position" display near the specified value? YES Go to " «CHECK POTENTIOMETER»(ref-345976-S39157633872009102300000) " procedure. NO Substitute with a known-good Driver Direction actuator and check for proper operation. If the problem is corrected, replace Driver Direction actuator and then go to " «VERIFICATION OF VEHICLE REPAIR»(ref-345976-S21610764982009102300000) " procedure.
  1. Ignition "OFF"
  2. Connect Driver Direction actuator and A/C control unit main harness connector.
  3. Ignition "ON"
  4. Measure voltage between Signal (F/B) terminal of Driver Direction actuator harness connector and Sensor ground (-) terminal of A/C-ECU harness connector. (Component side) Specification: Refer the specifications in chart below) Mode Door Position Voltage VENT 0.3 ± 0.15V BI-LEVEL 1.4 ± 0.4V FLOOR 2.5 ± 0.4V MIX 3.6 ± 0.4V DEF 4.7 ± 0.15V (Scheme 70)) Voltage value of Direction potentiometer as a function of position of mode switch
  5. Is "voltage" display near the specified value? YES Check connectors for looseness, poor connection, bending, corrosion, contamination, deterioration, or damage. Repair or replace as necessary and then go to " «VERIFICATION OF VEHICLE REPAIR»(ref-345976-S21610764982009102300000) " procedure. NO Substitute with a known-good Driver Direction actuator and check for proper operation. If the problem is corrected, replace Driver Direction actuator and then go to " «VERIFICATION OF VEHICLE REPAIR»(ref-345976-S21610764982009102300000) " procedure.

After a repair, it is essential to verify that the fault has been corrected.

  1. Connect scantool and select "Diagnostic Trouble Codes (DTCs)" mode and then clear DTC.
  2. Operate the vehicle and monitor the DTC on the scantool.
  3. Are any DTCs present? YES Go to the applicable troubleshooting procedure. NO System is performing to specification at this time.
  1. Ignition "OFF"
  2. Disconnect Driver Direction actuator and A/C control unit main harness connector.
  3. Connect (+) terminal of battery to WARM (+) of Driver Direction actuator and (-) terminal to COOL (-). (Component side)
  4. Verify that the temperature actuator operates to the cool position
  5. Verify that the temperature actuator operates to the warm position with reverse connecting. (WARM (+) and COOL (-)). (Component side) Specification: Refer the specifications in chart below) Actuator harness WARM (+) COOL (-) Door position Battery terminal 12 V ground VENT. Mode ground 12 V DEF.Mode see scheme 1) Function of the actuator motor according to terminal connection type, (observe safety regulations)
  6. Is "Door position" display near the specified value? YES Go to " «CHECK POTENTIOMETER»(ref-345976-S02213227882009102300000) " procedure. NO Substitute with a known-good Driver Direction actuator and check for proper operation. If the problem is corrected, replace Driver Direction actuator and then go to " «VERIFICATION OF VEHICLE REPAIR»(ref-345976-S05252641652009102300000) " procedure.
  1. Ignition "OFF"
  2. Connect Driver Direction actuator and A/C control unit main harness connector.
  3. Ignition "ON"
  4. Measure voltage between Signal (F/B) terminal of Driver Direction actuator harness connector and Sensor ground (-) terminal of A/C-ECU harness connector. (Component side) Specification: Refer the specifications in chart below) Mode Door Position Voltage VENT 0.3 ± 0.15V BI-LEVEL 1.4 ± 0.4V FLOOR 2.5 ± 0.4V MIX 3.6 ± 0.4V DEF 4.7 ± 0.15V (Scheme 70)) Voltage value of Direction potentiometer as a function of position of mode switch
  5. Is "voltage" display near the specified value? YES Check connectors for looseness, poor connection, bending, corrosion, contamination, deterioration, or damage. Repair or replace as necessary and then go to " «VERIFICATION OF VEHICLE REPAIR»(ref-345976-S05252641652009102300000) " procedure. NO Substitute with a known-good Driver Direction actuator and check for proper operation. If the problem is corrected, replace Driver Direction actuator and then go to " «VERIFICATION OF VEHICLE REPAIR»(ref-345976-S05252641652009102300000) " procedure.

After a repair, it is essential to verify that the fault has been corrected.

  1. Connect scantool and select "Diagnostic Trouble Codes (DTCs)" mode and then clear DTC.
  2. Operate the vehicle and monitor the DTC on the scantool.
  3. Are any DTCs present? YES Go to the applicable troubleshooting procedure. NO System is performing to specification at this time.

Scheme 89

Scheme 89: Component Location

Check AQS sensor

  1. Ignition "OFF"
  2. Connect AQS sensor and Connect A/C control unit main harness connector.
  3. Ignition "ON"
  4. Measure voltage between Signal (F/B) terminal of AQS sensor harness connector and chassis ground. (Component side) Specification: Refer the specifications in chart below) Operating condition Voltage Note Right after IGN "ON" 2.5V ± 0.3V Stay at Pre-Position normal 4.3V ± 0.3V Intake door: REC Gas detected 0.9V ± 0.3V Intake door: FRE Preheating Time: (35 ± 2sec) see scheme 1) Voltage value of AQS sensor as a function of position of operating condition.
  5. Is the measured voltage within specification? YES Check connectors for looseness, poor connection, bending, corrosion, contamination, deterioration, or damage. Repair or replace as necessary and then go to " «VERIFICATION OF VEHICLE REPAIR»(ref-345976-S37533513792009102300000) " procedure. NO Substitute with a known-good AQS sensor and check for proper operation. If the problem is corrected, replace AQS sensor and then go to " «VERIFICATION OF VEHICLE REPAIR»(ref-345976-S37533513792009102300000) " procedure.

After a repair, it is essential to verify that the fault has been corrected.

  1. Connect scantool and select "Diagnostic Trouble Codes (DTCs)" mode and then clear DTC.
  2. Operate the vehicle and monitor the DTC on the scantool.
  3. Are any DTCs present? YES Go to the applicable troubleshooting procedure. NO System is performing to specification at this time.
  1. Connect scantool with diagnostic connector.
  2. Warm up the engine to normal engine temperature after engine starts.
  3. Select and monitor "AQS sensor" parameter on scantool.
  4. Is the AQS sensor normal? YES Go to Inspection and Repair procedure. NO This is a intermittent problem caused by poor contact of component or Control Unit Thoroughly check the looseness, poor connection, bent, corrosion, contamination, deformation or damage of connector. Repair or replace as necessary and then, go to " «VERIFICATION OF VEHICLE REPAIR»(ref-345976-S20746534892009102300000) " procedure.
  1. Ignition "OFF"
  2. Connect AQS sensor and Connect A/C control unit main harness connector.
  3. Ignition "ON"
  4. Measure voltage between Signal (F/B) terminal of AQS sensor harness connector and chassis ground. (Component side) Specification: Refer the specifications in chart below) Operating condition Voltage Note Right after IGN "ON" 2.5V ± 0.3V Stay at Pre-Position normal 4.3V ± 0.3V Intake door: REC Gas detected 0.9V ± 0.3V Intake door: FRE Preheating Time: (35 ± 2sec) see scheme 1) Voltage value of AQS sensor as a function of position of operating condition.
  5. Is the measured voltage within specification? YES Check connectors for looseness, poor connection, bending, corrosion, contamination, deterioration, or damage. Repair or replace as necessary and then go to " «VERIFICATION OF VEHICLE REPAIR»(ref-345976-S20746534892009102300000) " procedure. NO Substitute with a known-good AQS sensor and check for proper operation. If the problem is corrected, replace AQS sensor and then go to " «VERIFICATION OF VEHICLE REPAIR»(ref-345976-S20746534892009102300000) " procedure.

After a repair, it is essential to verify that the fault has been corrected.

  1. Connect scantool and select "Diagnostic Trouble Codes (DTCs)" mode and then clear DTC.
  2. Operate the vehicle and monitor the DTC on the scantool.
  3. Are any DTCs present? YES Go to the applicable troubleshooting procedure. NO System is performing to specification at this time.
  1. Connect scantool with diagnostic connector.
  2. Warm up the engine to normal engine temperature after engine starts.
  3. Select and monitor "AQS sensor" parameter on scantool.
  4. Is the AQS sensor normal? YES Go to Inspection and Repair procedure. NO This is a intermittent problem caused by poor contact of component or Control Unit Thoroughly check the looseness, poor connection, bent, corrosion, contamination, deformation or damage of connector. Repair or replace as necessary and then, go to " «VERIFICATION OF VEHICLE REPAIR»(ref-345976-S36392474442009102300000) " procedure.
  1. Ignition "OFF"
  2. Connect AQS sensor and Connect A/C control unit main harness connector.
  3. Ignition "ON"
  4. Measure voltage between Signal (F/B) terminal of AQS sensor harness connector and chassis ground. (Component side) Specification: Refer the specifications in chart below) Operating condition Voltage Note Right after IGN "ON" 2.5V ± 0.3V Stay at Pre-Position normal 4.3V ± 0.3V Intake door: REC Gas detected 0.9V ± 0.3V Intake door: FRE Preheating Time: (35 ± 2sec) see scheme 1) Voltage value of AQS sensor as a function of position of operating condition.
  5. Is the measured voltage within specification? YES Check connectors for looseness, poor connection, bending, corrosion, contamination, deterioration, or damage. Repair or replace as necessary and then go to " «VERIFICATION OF VEHICLE REPAIR»(ref-345976-S36392474442009102300000) " procedure. NO Substitute with a known-good AQS sensor and check for proper operation. If the problem is corrected, replace AQS sensor and then go to " «VERIFICATION OF VEHICLE REPAIR»(ref-345976-S36392474442009102300000) " procedure.

After a repair, it is essential to verify that the fault has been corrected.

  1. Connect scantool and select "Diagnostic Trouble Codes (DTCs)" mode and then clear DTC.
  2. Operate the vehicle and monitor the DTC on the scantool.
  3. Are any DTCs present? YES Go to the applicable troubleshooting procedure. NO System is performing to specification at this time.

Scheme 90

Scheme 90: Component Location

Check Console temp actuator

  1. Ignition "OFF"
  2. Disconnect Console temp actuator and A/C control unit main harness connector.
  3. Connect (+) terminal of battery to WARM (+) of Console temp actuator and (-) terminal to COOL (-). (Component side)
  4. Verify that the temperature actuator operates to the cool position
  5. Verify that the temperature actuator operates to the warm position with reverse connecting. (WARM (+) and COOL (-)). (Component side) Specification: Refer the specifications in chart below) Actuator harness WARM (+) COOL (-) Door position Battery terminal 12 V ground Max.warm ground 12 V Max. cool see scheme 1) Function of the actuator motor according to terminal connection type, (observe safety regulations)
  6. Is "Door position" display near the specified value? YES Go to " «CHECK POTENTIOMETER»(ref-345976-S21998202012009102300000) " procedure. NO Substitute with a known-good Console temp actuator and check for proper operation. If the problem is corrected, replace Console temp actuator and then go to " «VERIFICATION OF VEHICLE REPAIR»(ref-345976-S23152144642009102300000) " procedure.
  1. Ignition "OFF"
  2. Connect Console temp actuator and A/C control unit main harness connector.
  3. Ignition "ON"
  4. Measure voltage between Signal (F/B) terminal of Console temp actuator harness connector and Sensor ground (-) terminal of A/C-ECU harness connector. (Component side) Specification: Refer the specifications in chart below) Door position Voltage COOL 1.18 ± 0.15V WARM 3.82 ± 0.15V (Scheme 70)) Voltage value of Console temp actuator as a function of position of mode switch
  5. Is "voltage" display near the specified value? YES Check connectors for looseness, poor connection, bending, corrosion, contamination, deterioration, or damage. Repair or replace as necessary and then go to " «VERIFICATION OF VEHICLE REPAIR»(ref-345976-S23152144642009102300000) " procedure. NO Substitute with a known-good Console temp actuator and check for proper operation. If the problem is corrected, replace Console temp actuator and then go to " «VERIFICATION OF VEHICLE REPAIR»(ref-345976-S23152144642009102300000) " procedure.

After a repair, it is essential to verify that the fault has been corrected.

  1. Connect scantool and select "Diagnostic Trouble Codes (DTCs)" mode and then clear DTC.
  2. Operate the vehicle and monitor the DTC on the scantool.
  3. Are any DTCs present? YES Go to the applicable troubleshooting procedure. NO System is performing to specification at this time.
  1. Ignition "OFF"
  2. Disconnect Console temp actuator and A/C control unit main harness connector.
  3. Connect (+) terminal of battery to WARM (+) of Console temp actuator and (-) terminal to COOL (-). (Component side)
  4. Verify that the temperature actuator operates to the cool position
  5. Verify that the temperature actuator operates to the warm position with reverse connecting. (WARM (+) and COOL (-)). (Component side) Specification: Refer the specifications in chart below) Actuator harness WARM (+) COOL (-) Door position Battery terminal 12 V ground Max.warm ground 12 V Max.cool see scheme 1) Function of the actuator motor according to terminal connection type, (observe safety regulations)
  6. Is "Door position" display near the specified value? YES Go to " «CHECK POTENTIOMETER»(ref-345976-S03883362792009102300000) " procedure. NO Substitute with a known-good Console temp actuator and check for proper operation. If the problem is corrected, replace Console temp actuator and then go to " «VERIFICATION OF VEHICLE REPAIR»(ref-345976-S32135200692009102300000) " procedure.
  1. Ignition "OFF"
  2. Connect Console temp actuator and A/C control unit main harness connector.
  3. Ignition "ON"
  4. Measure voltage between Signal (F/B) terminal of Console temp actuator harness connector and Sensor ground (-) terminal of A/C-ECU harness connector. (Component side) Specification: Refer the specifications in chart below) Door position Voltage COOL 1.18 ± 0.15V WARM 3.82 ± 0.15V (Scheme 70)) Voltage value of Console temp actuator as a function of position of mode switch
  5. Is "voltage" display near the specified value? YES Check connectors for looseness, poor connection, bending, corrosion, contamination, deterioration, or damage. Repair or replace as necessary and then go to " «VERIFICATION OF VEHICLE REPAIR»(ref-345976-S32135200692009102300000) " procedure. NO Substitute with a known-good Console temp actuator and check for proper operation. If the problem is corrected, replace Console temp actuator and then go to " «VERIFICATION OF VEHICLE REPAIR»(ref-345976-S32135200692009102300000) " procedure.

After a repair, it is essential to verify that the fault has been corrected.

  1. Connect scantool and select "Diagnostic Trouble Codes (DTCs)" mode and then clear DTC.
  2. Operate the vehicle and monitor the DTC on the scantool.
  3. Are any DTCs present? YES Go to the applicable troubleshooting procedure. NO System is performing to specification at this time.

Check Console temp A_actuator

  1. Ignition "OFF"
  2. Disconnect Console temp actuator "A" and A/C control unit main harness connector.
  3. Connect (+) terminal of battery to WARM (+) of Console temp actuator "A" and (-) terminal to COOL (-). (Component side)
  4. Verify that the temperature actuator operates to the cool position
  5. Verify that the temperature actuator operates to the warm position with reverse connecting. (WARM (+) and COOL (-)). (Component side) Specification: Refer the specifications in chart below) Actuator harness WARM (+) COOL (-) Door position Battery terminal 12 V ground Max.warm ground 12 V Max. cool see scheme 1) Function of the actuator motor according to terminal connection type, (observe safety regulations)
  6. Is "Door position" display near the specified value? YES Go to " «CHECK POTENTIOMETER»(ref-345976-S40637387842009102300000) " procedure. NO Substitute with a known-good Console temp actuator "A" and check for proper operation. If the problem is corrected, replace Console temp actuator "A" and then go to " «VERIFICATION OF VEHICLE REPAIR»(ref-345976-S27731184332009102300000) " procedure.
  1. Ignition "OFF"
  2. Connect Console temp actuator "A" and A/C control unit main harness connector.
  3. Ignition "ON"
  4. Measure voltage between Signal (F/B) terminal of Console temp actuator "A" harness connector and Sensor ground (-) terminal of A/C-ECU harness connector. (Component side) Specification: Refer the specifications in chart below) Door position Voltage COOL 1.18 ± 0.15V WARM 3.82 ± 0.15V (Scheme 70)) Voltage value of Console temp actuator "A" as a function of position of mode switch
  5. Is "voltage" display near the specified value? YES Check connectors for looseness, poor connection, bending, corrosion, contamination, deterioration, or damage. Repair or replace as necessary and then go to " «VERIFICATION OF VEHICLE REPAIR»(ref-345976-S27731184332009102300000) " procedure. NO Substitute with a known-good Console temp actuator and check for proper operation. If the problem is corrected, replace Console temp actuator and then go to " «VERIFICATION OF VEHICLE REPAIR»(ref-345976-S27731184332009102300000) " procedure.

After a repair, it is essential to verify that the fault has been corrected.

  1. Connect scantool and select "Diagnostic Trouble Codes (DTCs)" mode and then clear DTC.
  2. Operate the vehicle and monitor the DTC on the scantool.
  3. Are any DTCs present? YES Go to the applicable troubleshooting procedure. NO System is performing to specification at this time.
  1. Ignition "OFF"
  2. Disconnect Console temp actuator "A" and A/C control unit main harness connector.
  3. Connect (+) terminal of battery to WARM (+) of Console temp actuator "A" and (-) terminal to COOL (-). (Component side)
  4. Verify that the temperature actuator operates to the cool position
  5. Verify that the temperature actuator operates to the warm position with reverse connecting. (WARM (+) and COOL (-)). (Component side) Specification: Refer the specifications in chart below) Actuator harness WARM (+) COOL (-) Door position Battery terminal 12 V ground Max.warm ground 12 V Max. cool see scheme 1) Function of the actuator motor according to terminal connection type, (observe safety regulations)
  6. Is "Door position" display near the specified value? YES Go to " «CHECK POTENTIOMETER»(ref-345976-S24656603842009102300000) " procedure. NO Substitute with a known-good Console temp actuator "A" and check for proper operation. If the problem is corrected, replace Console temp actuator "A" and then go to " «VERIFICATION OF VEHICLE REPAIR»(ref-345976-S26069105352009102300000) " procedure.
  1. Ignition "OFF"
  2. Connect Console temp actuator "A" and A/C control unit main harness connector.
  3. Ignition "ON"
  4. Measure voltage between Signal (F/B) terminal of Console temp actuator "A" harness connector and Sensor ground (-) terminal of A/C-ECU harness connector. (Component side) Specification: Refer the specifications in chart below) Door position Voltage COOL 1.18 ± 0.15V WARM 3.82 ± 0.15V (Scheme 70)) Voltage value of Console temp actuator "A" as a function of position of mode switch
  5. Is "voltage" display near the specified value? YES Check connectors for looseness, poor connection, bending, corrosion, contamination, deterioration, or damage. Repair or replace as necessary and then go to " «VERIFICATION OF VEHICLE REPAIR»(ref-345976-S26069105352009102300000) " procedure. NO Substitute with a known-good Console temp actuator and check for proper operation. If the problem is corrected, replace Console temp actuator and then go to " «VERIFICATION OF VEHICLE REPAIR»(ref-345976-S26069105352009102300000) " procedure.

After a repair, it is essential to verify that the fault has been corrected.

  1. Connect scantool and select "Diagnostic Trouble Codes (DTCs)" mode and then clear DTC.
  2. Operate the vehicle and monitor the DTC on the scantool.
  3. Are any DTCs present? YES Go to the applicable troubleshooting procedure. NO System is performing to specification at this time.
  1. Ignition "OFF"
  2. Connect Console temperature actuator & Switch and A/C control unit main harness connector.
  3. Ignition "ON"
  4. Measure voltage between Signal (F/B) terminal of Console temperature actuator & Switch harness connector and Sensor ground (-) terminal of A/C-ECU harness connector. (Component side) Specification: Refer the specifications in chart below) Console Switch Voltage COOL 0.3 ± 0.15V WARM 4.7 ± 0.15V see scheme 1) Voltage changes according to Console temperature control switch position
  5. Is "voltage" display near the specified value? YES Check connectors for looseness, poor connection, bending, corrosion, contamination, deterioration, or damage. Repair or replace as necessary and then go to " «VERIFICATION OF VEHICLE REPAIR»(ref-345976-S23414135392009102300000) " procedure. NO Substitute with a known-good Console temperature actuator & Switch and check for proper operation. If the problem is corrected, replace Console temperature actuator & Switch and then go to " «VERIFICATION OF VEHICLE REPAIR»(ref-345976-S23414135392009102300000) " procedure.

After a repair, it is essential to verify that the fault has been corrected.

  1. Connect scantool and select "Diagnostic Trouble Codes (DTCs)" mode and then clear DTC.
  2. Operate the vehicle and monitor the DTC on the scantool.
  3. Are any DTCs present? YES Go to the applicable troubleshooting procedure. NO System is performing to specification at this time.
  1. Connect scantool with diagnostic connector.
  2. Warm up the engine to normal temperature after engine starts
  3. Check that the value of Console temperature actuator and switch is changeable according to changing direction with switch. Specification: 1. COOL Position : About below 5.5%. 2. Warm Position : About 90%.
  4. Is the value of the Console air mix switch potentiometer normal? YES This is a intermittent problem caused by poor contact of component or Control Unit Thoroughly check the looseness, poor connection, bent, corrosion, contamination, deformation or damage of connector. Repair or replace as necessary and then, go to " «VERIFICATION OF VEHICLE REPAIR»(ref-345976-S14196690372009102300000) " procedure. NO Go to Inspection and Repair procedure.
  1. Ignition "OFF"
  2. Connect Console temperature actuator & Switch and A/C control unit main harness connector.
  3. Ignition "ON"
  4. Measure voltage between Signal (F/B) terminal of Console temperature actuator & Switch harness connector and Sensor ground (-) terminal of A/C-ECU harness connector. (Component side) Specification: Refer the specifications in chart below) Console Switch Voltage COOL 0.3 ± 0.15V WARM 4.7 ± 0.15V see scheme 1) Voltage changes according to Console temperature control switch position
  5. Is "voltage" display near the specified value? YES Check connectors for looseness, poor connection, bending, corrosion, contamination, deterioration, or damage. Repair or replace as necessary and then go to " «VERIFICATION OF VEHICLE REPAIR»(ref-345976-S14196690372009102300000) " procedure. NO Substitute with a known-good Console temperature actuator & Switch and check for proper operation. If the problem is corrected, replace Console temperature actuator & Switch and then go to " «VERIFICATION OF VEHICLE REPAIR»(ref-345976-S14196690372009102300000) " procedure.

After a repair, it is essential to verify that the fault has been corrected.

  1. Connect scantool and select "Diagnostic Trouble Codes (DTCs)" mode and then clear DTC.
  2. Operate the vehicle and monitor the DTC on the scantool.
  3. Are any DTCs present? YES Go to the applicable troubleshooting procedure. NO System is performing to specification at this time.

Scheme 91

Scheme 91: Component Location

After a repair, it is essential to verify that the fault has been corrected.

  1. Connect scantool and select "Diagnostic Trouble Codes (DTCs)" mode and then clear DTC.
  2. Operate the vehicle and monitor the DTC on the scantool.
  3. Are any DTCs present? YES Go to the applicable troubleshooting procedure. NO System is performing to specification at this time.
  1. Connect scantool with diagnostic connector.
  2. Warm up the engine to normal temperature after engine starts
  3. Select and monitor "Auto defogger humidity sensor" parameter on scantool.
  4. Is the defogger sensor normal? YES Go to Inspection and Repair procedure. NO This is a intermittent problem caused by poor contact of component or Control Unit Thoroughly check the looseness, poor connection, bent, corrosion, contamination, deformation or damage of connector. Repair or replace as necessary and then, go to " «VERIFICATION OF VEHICLE REPAIR»(ref-345976-S07712357602009102300000) " procedure.

Check Auto Defog sensor

  1. Connect scantool with Diagnostic Connector.
  2. Warm up the engine to normal temperature after engine starts.
  3. Select and monitor "Auto defogger sensor" parameter with scantool.
  4. Check frequency or the value of auto Defog sensor is changed on the scantool by increasing or decreasing humidity near the defog sensor Specification: Refer the specifications in chart below) (%RH) (Hz) (%RH) (Hz) 0 37.19 60 34.8 20 36.4 80 34 40 35.6 100 33.2 see scheme 1) The frequency of auto defog sensor according to the humidity
  5. Is the measured value within the specification? YES Check connectors for looseness, poor connection, bending, corrosion, contamination, deterioration, or damage. Repair or replace as necessary and then go to " «VERIFICATION OF VEHICLE REPAIR»(ref-345976-S07712357602009102300000) " procedure. NO Substitute with a known-good Auto Defog sensor and check for proper operation. If the problem is corrected, replace Auto Defog sensor and then go to " «VERIFICATION OF VEHICLE REPAIR»(ref-345976-S07712357602009102300000) " procedure.

After a repair, it is essential to verify that the fault has been corrected.

  1. Connect scantool and select "Diagnostic Trouble Codes (DTCs)" mode and then clear DTC.
  2. Operate the vehicle and monitor the DTC on the scantool.
  3. Are any DTCs present? YES Go to the applicable troubleshooting procedure. NO System is performing to specification at this time.

Scheme 92

Scheme 92: Component Location

Check Auto Defog actuator

  1. Ignition "OFF"
  2. Disconnect Auto Defog actuator and A/C control unit main harness connector.
  3. Connect (+) terminal of battery to OPEN (+) of Auto Defog actuator and (-) terminal to CLOSE (-). (Component side)
  4. Verify that the Auto Defog actuator operates to the OPEN position.
  5. Verify that the Auto Defog actuator operates to the OPEN position with reverse connecting. (OPEN (+) and CLOSE (-)). (Component side) Specification: Refer the specifications in chart below) Actuator harness OPEN (+) CLOSE (-) Door position Battery terminal 12V ground OPEN ground 12V CLOSE see scheme 1) Function of the actuator motor according to terminal connection type, (observe safety regulations)
  6. Is "Door position" display near the specified value? YES "Check potentiometer" procedure. NO Substitute with a known-good Auto Defog actuator and check for proper operation. If the problem is corrected, replace Auto Defog actuator and then go to " «VERIFICATION OF VEHICLE REPAIR»(ref-345976-S13814708132009102300000) " procedure.
  1. Ignition "OFF"
  2. Connect Auto Defog actuator and A/C control unit main harness connector.
  3. Ignition "ON"
  4. Measure voltage between Signal (F/B) terminal of Auto Defog actuator harness connector and Sensor ground (-) terminal of A/C-ECU harness connector. (Component side) Specification: Refer the specifications in chart below) Door position Voltage CLOSE (VENT, B/L) About 4.7V FLOOR About 3.94V MIX About 3.29V OPEN (DEF) About 1V (Scheme 70)) Voltage value of Auto Defog actuator as a function of position of mode switch.
  5. Is "voltage" display near the specified value? YES Check connectors for looseness, poor connection, bending, corrosion, contamination, deterioration, or damage. Repair or replace as necessary and then go to " «VERIFICATION OF VEHICLE REPAIR»(ref-345976-S13814708132009102300000) " procedure. NO Substitute with a known-good Auto Defog actuator and check for proper operation. If the problem is corrected, replace Auto Defog actuator and then go to " «VERIFICATION OF VEHICLE REPAIR»(ref-345976-S13814708132009102300000) " procedure.

After a repair, it is essential to verify that the fault has been corrected.

  1. Connect scantool and select "Diagnostic Trouble Codes (DTCs)" mode and then clear DTC.
  2. Operate the vehicle and monitor the DTC on the scantool.
  3. Are any DTCs present? YES Go to the applicable troubleshooting procedure. NO System is performing to specification at this time.
  1. Ignition "OFF"
  2. Disconnect Auto Defog actuator and A/C control unit main harness connector.
  3. Connect (+) terminal of battery to OPEN (+) of Auto Defog actuator and (-) terminal to CLOSE (-). (Component side)
  4. Verify that the Auto Defog actuator operates to the OPEN position.
  5. Verify that the Auto Defog actuator operates to the OPEN position with reverse connecting. (OPEN (+) and CLOSE (-)). (Component side) Specification: Refer the specifications in chart below) Actuator harness OPEN (+) CLOSE (-) Door position Battery terminal 12V ground OPEN ground 12V CLOSE see scheme 1) Function of the actuator motor according to terminal connection type, (observe safety regulations)
  6. Is "Door position" display near the specified value? YES Go to " «CHECK POTENTIOMETER»(ref-345976-S39560941752009102300000) " procedure. NO Substitute with a known-good Auto Defog actuator and check for proper operation. If the problem is corrected, replace Auto Defog actuator and then go to " «VERIFICATION OF VEHICLE REPAIR»(ref-345976-S16042635522009102300000) " procedure.
  1. Ignition "OFF"
  2. Connect Auto Defog actuator and A/C control unit main harness connector.
  3. Ignition "ON"
  4. Measure voltage between Signal (F/B) terminal of Auto Defog actuator harness connector and Sensor ground (-) terminal of A/C-ECU harness connector. (Component side) Specification: Refer the specifications in chart below) Door position Voltage CLOSE (VENT, B/L) About 4.7V FLOOR About 3.94V MIX About 3.29V OPEN (DEF) About 1V (Scheme 70)) Voltage value of Auto Defog actuator as a function of position of mode switch.
  5. Is "voltage" display near the specified value? YES Check connectors for looseness, poor connection, bending, corrosion, contamination, deterioration, or damage. Repair or replace as necessary and then go to " «VERIFICATION OF VEHICLE REPAIR»(ref-345976-S16042635522009102300000) " procedure. NO Substitute with a known-good Auto Defog actuator and check for proper operation. If the problem is corrected, replace Auto Defog actuator and then go to " «VERIFICATION OF VEHICLE REPAIR»(ref-345976-S16042635522009102300000) " procedure.

After a repair, it is essential to verify that the fault has been corrected.

  1. Connect scantool and select "Diagnostic Trouble Codes (DTCs)" mode and then clear DTC.
  2. Operate the vehicle and monitor the DTC on the scantool.
  3. Are any DTCs present? YES Go to the applicable troubleshooting procedure. NO System is performing to specification at this time.
  1. Ignition "OFF"
  2. Disconnect Auto Defog actuator and A/C control unit main harness connector.
  3. Connect (+) terminal of battery to OPEN (+) of Auto Defog actuator and (-) terminal to CLOSE (-). (Component side)
  4. Verify that the Auto Defog actuator operates to the OPEN position.
  5. Verify that the Auto Defog actuator operates to the OPEN position with reverse connecting. (OPEN (+) and CLOSE (-)). (Component side) Specification: Refer the specifications in chart below) Actuator harness OPEN (+) CLOSE (-) Door position Battery terminal 12 V ground OPEN ground 12 V CLOSE see scheme 1) Function of the actuator motor according to terminal connection type, (observe safety regulations)
  6. Is "Door position" display near the specified value? YES Go to " «CHECK POTENTIOMETER»(ref-345976-S00820265202009102300000) " procedure. NO Substitute with a known-good Auto Defog actuator and check for proper operation. If the problem is corrected, replace Auto Defog actuator and then go to " «VERIFICATION OF VEHICLE REPAIR»(ref-345976-S17900245182009102300000) " procedure.
  1. Ignition "OFF"
  2. Connect Auto Defog actuator and A/C control unit main harness connector.
  3. Ignition "ON"
  4. Measure voltage between Signal (F/B) terminal of Auto Defog actuator harness connector and Sensor ground (-) terminal of A/C-ECU harness connector. (Component side) Specification: Refer the specifications in chart below) Door position Voltage CLOSE (VENT, B/L) About 4.7V FLOOR About 3.94V MIX About 3.29V OPEN (DEF) About 1V (Scheme 70)) Voltage value of Auto Defog actuator as a function of position of mode switch.
  5. Is "voltage" display near the specified value? YES Check connectors for looseness, poor connection, bending, corrosion, contamination, deterioration, or damage. Repair or replace as necessary and then go to " «VERIFICATION OF VEHICLE REPAIR»(ref-345976-S17900245182009102300000) " procedure. NO Substitute with a known-good Auto Defog actuator and check for proper operation. If the problem is corrected, replace Auto Defog actuator and then go to " «VERIFICATION OF VEHICLE REPAIR»(ref-345976-S17900245182009102300000) " procedure.

After a repair, it is essential to verify that the fault has been corrected.

  1. Connect scantool and select "Diagnostic Trouble Codes (DTCs)" mode and then clear DTC.
  2. Operate the vehicle and monitor the DTC on the scantool.
  3. Are any DTCs present? YES Go to the applicable troubleshooting procedure. NO System is performing to specification at this time.

After a repair, it is essential to verify that the fault has been corrected.

  1. Connect scantool and select "Diagnostic Trouble Codes (DTCs)" mode and then clear DTC.
  2. Operate the vehicle and monitor the DTC on the scantool.
  3. Are any DTCs present? YES Go to the applicable troubleshooting procedure. NO System is performing to specification at this time.
  1. Connect scantool with diagnostic connector.
  2. Check that there is DTC on the VDC side.
  3. Check VDC first if there is any DTC on the VDC side and confirm that it is erasable
  4. If no DTC, select "Wheel Speed sensor" parameter on the VDC side.
  5. Check that the value of wheel speed sensor is changeable with driving the vehicle Check wheel speed is changeable together with vehicle speed changes
  6. Is the wheel speed sensor normal? YES Check that there is any CAN related DTC and then, repair or replace as necessary. Finally, check that is possible to clear this DTC This is a intermittent problem caused by poor contact of Control Module Thoroughly check the looseness, poor connection, bent, corrosion, contamination, deformation or damage of connector. Repair or replace as necessary and then, go to " «VERIFICATION OF VEHICLE REPAIR»(ref-345976-S38645396812009102300000) " procedure. NO Check wheel speed sensor, circuit, or related component. Repair or replace as necessary and then, go to " «VERIFICATION OF VEHICLE REPAIR»(ref-345976-S38645396812009102300000) " procedure.

After a repair, it is essential to verify that the fault has been corrected.

  1. Connect scantool and select "Diagnostic Trouble Codes (DTCs)" mode and then clear DTC.
  2. Operate the vehicle and monitor the DTC on the scantool.
  3. Are any DTCs present? YES Go to the applicable troubleshooting procedure. NO System is performing to specification at this time.

After a repair, it is essential to verify that the fault has been corrected.

  1. Connect scantool and select "Diagnostic Trouble Codes (DTCs)" mode and then clear DTC.
  2. Operate the vehicle and monitor the DTC on the scantool.
  3. Are any DTCs present? YES Go to the applicable troubleshooting procedure. NO System is performing to specification at this time.

Scheme 93

Scheme 93: Component Location
  1. Ignition "OFF"
  2. Disconnect Driver air mix actuator and A/C control unit main harness connector.
  3. Connect (+) terminal of battery to WARM (+) of Driver air mix actuator and (-) terminal to COOL (-). (Component side)
  4. Verify that the temperature actuator operates to the cool position
  5. Verify that the temperature actuator operates to the warm position with reverse connecting. (WARM (+) and COOL (-)). (Component side) Specification: Refer the specifications in chart below) Actuator harness WARM (+) COOL (-) Door position Battery terminal 12V ground Max.warm ground 12V Max.cool see scheme 1) Function of the actuator motor according to terminal connection type, (observe safety regulations)
  6. Is "Door position" display near the specified value? YES Go to " «CHECK POTENTIOMETER»(ref-345976-S39353053582009102300000) " procedure. NO Substitute with a known-good Driver air mix actuator and check for proper operation. If the problem is corrected, replace Driver air mix actuator and then go to " «VERIFICATION OF VEHICLE REPAIR»(ref-345976-S07721381362009102300000) " procedure.
  1. Ignition "OFF"
  2. Connect Driver air mix actuator and A/C control unit main harness connector.
  3. Ignition "ON"
  4. Measure voltage between Signal (F/B) terminal of Driver air mix actuator harness connector and Sensor ground (-) terminal of A/C-ECU harness connector. (Component side) Specification: Refer the specifications in chart below) Door position Voltage Max. cool 0.3 ± 0.15V Max. warm 4.7 ± 0.15V (Scheme 70)) Voltage value of Air Mix potentiometer as a function of temp door position.
  5. Is "voltage" display near the specified value? YES Check connectors for looseness, poor connection, bending, corrosion, contamination, deterioration, or damage. Repair or replace as necessary and then go to " «VERIFICATION OF VEHICLE REPAIR»(ref-345976-S07721381362009102300000) " procedure. NO Substitute with a known-good Driver air mix actuator and check for proper operation. If the problem is corrected, replace Driver air mix actuator and then go to " «VERIFICATION OF VEHICLE REPAIR»(ref-345976-S07721381362009102300000) " procedure.

After a repair, it is essential to verify that the fault has been corrected.

  1. Connect scantool and select "Diagnostic Trouble Codes (DTCs)" mode and then clear DTC.
  2. Operate the vehicle and monitor the DTC on the scantool.
  3. Are any DTCs present? YES Go to the applicable troubleshooting procedure. NO System is performing to specification at this time.

Scheme 94

Scheme 94: Component Location
  1. Ignition "OFF"
  2. Disconnect Intake actuator and A/C control unit main harness connector.
  3. Connect (+) terminal of battery to FRE (+) of intake actuator and (-) terminal to REC (-). (Component side)
  4. Verify that the actuator operates to the REC position
  5. Verify that the temperature actuator operates to the FRE position with reverse connecting. (REC (-) and FRE (+)) (Component side) Specification: Refer the specifications in chart below) Actuator harness FRE (+) REC (-) Door position Battery terminal 12V ground FRE ground 12V REC see scheme 1) Function of the actuator motor according to terminal connection type, (observe safety regulations)
  6. Is "Door position" display near the specified value? YES GO to " «CHECK POTENTIOMETER»(ref-345976-S01351110562009102300000) " procedure. NO Substitute with a known-good Intake actuator and check for proper operation. If the problem is corrected, replace Intake actuator and then go to " «VERIFICATION OF VEHICLE REPAIR»(ref-345976-S41839993292009102300000) " procedure.
  1. Ignition "OFF"
  2. Disconnect Intake actuator and A/C control unit main harness connector.
  3. Ignition "ON" (ENGINE "OFF").
  4. Measure voltage between Signal (F/B) terminal of Intake actuator harness connector and chassis ground. (Component side) Specification: Refer the specifications in chart below) Door position Voltage FRE 0.3 ± 0.15V REC 4.7 ± 0.15V (Scheme 70)) Voltage value of intake potentiometer as a function of intake door position.
  5. Is "voltage" display near the specified value? YES Check connectors for looseness, poor connection, bending, corrosion, contamination, deterioration, or damage. Repair or replace as necessary and then go to " «VERIFICATION OF VEHICLE REPAIR»(ref-345976-S41839993292009102300000) " procedure. NO Substitute with a known-good Intake actuator and check for proper operation. If the problem is corrected, replace Intake actuator and then go to " «VERIFICATION OF VEHICLE REPAIR»(ref-345976-S41839993292009102300000) " procedure.

After a repair, it is essential to verify that the fault has been corrected.

  1. Connect scantool and select "Diagnostic Trouble Codes (DTCs)" mode and then clear DTC.
  2. Operate the vehicle and monitor the DTC on the scantool.
  3. Are any DTCs present? YES Go to the applicable troubleshooting procedure. NO System is performing to specification at this time.

Scheme 95

Scheme 95: Component Location
  1. Ignition "OFF"
  2. Disconnect Driver Direction actuator and A/C control unit main harness connector.
  3. Connect (+) terminal of battery to WARM (+) of Driver air mix actuator and (-) terminal to COOL (-). (Component side)
  4. Verify that the temperature actuator operates to the cool position
  5. Verify that the temperature actuator operates to the warm position with reverse connecting. (WARM (+) and COOL (-)). (Component side) Specification: Refer the specifications in chart below) Actuator harness WARM (+) COOL (-) Door position Battery terminal 12V ground VENT. Mode ground 12V DEF.Mode see scheme 1) Function of the actuator motor according to terminal connection type, (observe safety regulations)
  6. Is "Door position" display near the specified value? YES Go to " «CHECK POTENTIOMETER»(ref-345976-S36470394702009102300000) " procedure. NO Substitute with a known-good Driver air mix actuator and check for proper operation. If the problem is corrected, replace Driver air mix actuator and then go to " «VERIFICATION OF VEHICLE REPAIR»(ref-345976-S03854880392009102300000) " procedure.
  1. Ignition "OFF"
  2. Connect Driver Direction actuator and A/C control unit main harness connector.
  3. Ignition "ON"
  4. Measure voltage between Signal (F/B) terminal of Driver Direction actuator harness connector and Sensor ground (-) terminal of A/C-ECU harness connector. (Component side) Specification: Refer the specifications in chart below) Mode Door Position Voltage VENT 0.3 ± 0.15V BI-LEVEL 1.4 ± 0.4V FLOOR 2.5 ± 0.4V MIX 3.6 ± 0.4V DEF 4.7 ± 0.15V (Scheme 70)) Voltage value of Direction potentiometer as a function of position of mode switch
  5. Is "voltage" display near the specified value? YES Check connectors for looseness, poor connection, bending, corrosion, contamination, deterioration, or damage. Repair or replace as necessary and then go to " «VERIFICATION OF VEHICLE REPAIR»(ref-345976-S03854880392009102300000) " procedure. NO Substitute with a known-good Driver air mix actuator and check for proper operation. If the problem is corrected, replace Driver air mix actuator and then go to " «VERIFICATION OF VEHICLE REPAIR»(ref-345976-S03854880392009102300000) " procedure.

After a repair, it is essential to verify that the fault has been corrected.

  1. Connect scantool and select "Diagnostic Trouble Codes (DTCs)" mode and then clear DTC.
  2. Operate the vehicle and monitor the DTC on the scantool.
  3. Are any DTCs present? YES Go to the applicable troubleshooting procedure. NO System is performing to specification at this time.

Scheme 96

Scheme 96: Component Location
  1. Ignition "OFF"
  2. Disconnect passenger air mix actuator and A/C control unit main harness connector.
  3. Connect (+) terminal of battery to WARM (+) of passenger air mix actuator and (-) terminal to COOL (-). (Component side)
  4. Verify that the temperature actuator operates to the cool position
  5. Verify that the temperature actuator operates to the warm position with reverse connecting. (WARM (+) and COOL (-)). (Component side) Specification: Refer the specifications in chart below) Actuator harness WARM (+) COOL (-) Door position Battery terminal 12V ground Max.warm ground 12V Max.cool see scheme 1) Function of the actuator motor according to terminal connection type, (observe safety regulations)
  6. Is "Door position" display near the specified value? YES Go to " «CHECK POTENTIOMETER»(ref-345976-S11684740382009102300000) " procedure. NO Substitute with a known-good passenger air mix actuator and check for proper operation. If the problem is corrected, replace passenger air mix actuator and then go to " «VERIFICATION OF VEHICLE REPAIR»(ref-345976-S32170369392009102300000) " procedure.
  1. Ignition "OFF"
  2. Connect passenger air mix actuator and A/C control unit main harness connector.
  3. Ignition "ON"
  4. Measure voltage between Signal (F/B) terminal of passenger air mix actuator harness connector and Sensor ground (-) terminal of A/C-ECU harness connector. (Component side) Specification: Refer the specifications in chart below) Door position Voltage Max. cool 0.3 ± 0.15V Max. warm 4.7 ± 0.15V (Scheme 70)) Voltage value of Air Mix potentiometer as a function of temp door position.
  5. Is "voltage" display near the specified value? YES Check connectors for looseness, poor connection, bending, corrosion, contamination, deterioration, or damage. Repair or replace as necessary and then go to " «VERIFICATION OF VEHICLE REPAIR»(ref-345976-S32170369392009102300000) " procedure. NO Substitute with a known-good passenger air mix actuator and check for proper operation. If the problem is corrected, replace passenger air mix actuator and then go to " «VERIFICATION OF VEHICLE REPAIR»(ref-345976-S32170369392009102300000) " procedure.

After a repair, it is essential to verify that the fault has been corrected.

  1. Connect scantool and select "Diagnostic Trouble Codes (DTCs)" mode and then clear DTC.
  2. Operate the vehicle and monitor the DTC on the scantool.
  3. Are any DTCs present? YES Go to the applicable troubleshooting procedure. NO System is performing to specification at this time.

Scheme 97

Scheme 97: Component Location
  1. Ignition "OFF"
  2. Disconnect Console temp actuator and A/C control unit main harness connector.
  3. Connect (+) terminal of battery to WARM (+) of Console temp actuator and (-) terminal to COOL (-). (Component side)
  4. Verify that the temperature actuator operates to the cool position
  5. Verify that the temperature actuator operates to the warm position with reverse connecting. (WARM (+) and COOL (-)). (Component side) Specification: Refer the specifications in chart below) Actuator harness WARM (+) COOL (-) Door position Battery terminal 12V ground Max. warm ground 12V Max.cool see scheme 1) Function of the actuator motor according to terminal connection type, (observe safety regulations)
  6. Is "Door position" display near the specified value? YES Go to " «CHECK POTENTIOMETER»(ref-345976-S41168155972009102300000) " procedure. NO Substitute with a known-good Console temp actuator and check for proper operation. If the problem is corrected, replace Console temp actuator and then go to " «VERIFICATION OF VEHICLE REPAIR»(ref-345976-S29367591902009102300000) " procedure.
  1. Ignition "OFF"
  2. Connect Console temp actuator and A/C control unit main harness connector.
  3. Ignition "ON"
  4. Measure voltage between Signal (F/B) terminal of Console temp actuator harness connector and Sensor ground (-) terminal of A/C-ECU harness connector. (Component side) Specification: Refer the specifications in chart below) Door position Voltage COOL 1.18 ± 0.15V WARM 3.82 ± 0.15V (Scheme 70)) Voltage value of Console temp actuator as a function of position of mode switch
  5. Is "voltage" display near the specified value? YES Check connectors for looseness, poor connection, bending, corrosion, contamination, deterioration, or damage. Repair or replace as necessary and then go to " «VERIFICATION OF VEHICLE REPAIR»(ref-345976-S29367591902009102300000) " procedure. NO Substitute with a known-good Console temp actuator and check for proper operation. If the problem is corrected, replace Console temp actuator and then go to " «VERIFICATION OF VEHICLE REPAIR»(ref-345976-S29367591902009102300000) " procedure.

After a repair, it is essential to verify that the fault has been corrected.

  1. Connect scantool and select "Diagnostic Trouble Codes (DTCs)" mode and then clear DTC.
  2. Operate the vehicle and monitor the DTC on the scantool.
  3. Are any DTCs present? YES Go to the applicable troubleshooting procedure. NO System is performing to specification at this time.
  1. Ignition "OFF"
  2. Disconnect Console temp actuator "A" and A/C control unit main harness connector.
  3. Connect (+) terminal of battery to WARM (+) of Console temp actuator "A" and (-) terminal to COOL (-). (Component side)
  4. Verify that the temperature actuator operates to the cool position
  5. Verify that the temperature actuator operates to the warm position with reverse connecting. (WARM (+) and COOL (-)). (Component side) Specification: Refer the specifications in chart below) Actuator harness WARM (+) COOL (-) Door position Battery terminal 12V ground Max.warm ground 12V Max.cool see scheme 1) Function of the actuator motor according to terminal connection type, (observe safety regulations)
  6. Is "Door position" display near the specified value? YES Go to " «CHECK POTENTIOMETER»(ref-345976-S42297967872009102300000) " procedure. NO Substitute with a known-good Console temp actuator "A" and check for proper operation. If the problem is corrected, replace Console temp actuator "A" and then go to " «VERIFICATION OF VEHICLE REPAIR»(ref-345976-S13564632372009102300000) " procedure.
  1. Ignition "OFF"
  2. Connect Console temp actuator "A" and A/C control unit main harness connector.
  3. Ignition "ON"
  4. Measure voltage between Signal (F/B) terminal of Console temp actuator "A" harness connector and Sensor ground (-) terminal of A/C-ECU harness connector. (Component side) Specification: Refer the specifications in chart below) Door position Voltage COOL 1.18 ± 0.15V WARM 3.82 ± 0.15V (Scheme 70)) Voltage value of Console temp actuator "A" as a function of position of mode switch
  5. Is "voltage" display near the specified value? YES Check connectors for looseness, poor connection, bending, corrosion, contamination, deterioration, or damage. Repair or replace as necessary and then go to " «VERIFICATION OF VEHICLE REPAIR»(ref-345976-S13564632372009102300000) " procedure. NO Substitute with a known-good Console temp actuator "A" and check for proper operation. If the problem is corrected, replace Console temp actuator "A" and then go to " «VERIFICATION OF VEHICLE REPAIR»(ref-345976-S13564632372009102300000) " procedure.

After a repair, it is essential to verify that the fault has been corrected.

  1. Connect scantool and select "Diagnostic Trouble Codes (DTCs)" mode and then clear DTC.
  2. Operate the vehicle and monitor the DTC on the scantool.
  3. Are any DTCs present? YES Go to the applicable troubleshooting procedure. NO System is performing to specification at this time.