OBD-II system readiness tests
- Catalyst monitoring The catalyst efficiency monitor is a self-test strategy within the ECM or PCM that uses the downstream Heated Oxygen Sensor (HO2S) to determine when a catalyst has fallen below the minimum level of effectiveness in its ability to control exhaust emission.
- Misfire monitoring Misfire is defined as the lack of proper combustion in the cylinder due to the absence of spark, poor fuel metering, or poor compression. Any combustion that does not occur within the cylinder at the proper time is also a misfire. The misfire detection monitor detects fuel, ignition or mechanically induced misfires. The intent is to protect the catalyst from permanent damage and to alert the customer of an emission failure or an inspection maintenance failure by illuminating the MIL. When a misfire is detected, special software called freeze frame data is enabled. The freeze frame data captures the operational state of the vehicle when a fault is detected from misfire detection monitor strategy.
- Fuel system monitoring The fuel system monitor is a self-test strategy within the ECM or PCM that monitors the adaptive fuel table The fuel control system uses the adaptive fuel table to compensate for normal variability of the fuel system components caused by wear or aging. During normal vehicle operation, if the fuel system appears biased lean or rich, the adaptive value table will shift the fuel delivery calculations to remove bias.
- Engine cooling system monitoring The cooling system monitoring is a self-test strategy within the ECM or PCM that monitors ECTS (Engine Coolant Temperature Sensor) and thermostat about circuit continuity, output range, rationality faults.
- O2 sensor monitoring OBD-II regulations require monitoring of the upstream Heated O2 Sensor (H2OS) to detect if the deterioration of the sensor has exceeded thresholds. An additional HO2S is located downstream of the Warm-Up Three Way Catalytic Converter (WU-TWC) to determine the efficiency of the catalyst. Although the downstream H2OS is similar to the type used for fuel control, it functions differently. The downstream HO2S is monitored to determine if a voltage is generated. That voltage is compared to a calibrated acceptable range.
- Evaporative emission system monitoring The EVAP. monitoring is a self-test strategy within the ECM or PCM that tests the integrity of the EVAP. system. The complete evaporative system detects a leak or leaks that cumulatively are greater than or equal to a leak caused by a 0.040 inch and 0.020 inch diameter orifice.
- Air conditioning system monitoring The A/C system monitoring is a self-test strategy within the ECM or PCM that monitors malfunction of all A/C system components at A/C ON.
- Comprehensive components monitoring The comprehensive components monitoring is a self-test strategy within the ECM or PCM that detects fault of any electronic powertrain components or system that provides input to the ECM or PCM and is not exclusively an input to any other OBD-II monitor.
- A/C system component monitoring
Requirement
If a vehicle incorporates an engine control strategy that alters off idle fuel and/or spark control when the A/C system is on, the OBD II system shall monitor all electronic air conditioning system components for malfunctions that cause the system to fail to invoke the alternate control while the A/C system is on or cause the system to invoke the alternate control while the A/C system is off.
Additionally, the OBD II system shall monitor for malfunction all electronic air conditioning system components that are used as part of the diagnostic strategy for any other monitored system or component.
Implementation plan
No engine control strategy incorporated that alters off idle fuel and/or spark control when A/C system is on. Malfunction of A/C system components is not used as a part of the diagnostic strategy for other monitored system or component.
Scheme 114
Scheme 115
Scheme 116
Scheme 117
Scheme 118
Scheme 119
Connector [CTG-A]
| Pin No. | Description | Connected to |
|---|---|---|
| 1 | Ignition Coil (Cylinder #3) control output | Ignition Coil (Cylinder #3) |
| 2 | Ignition Coil (Cylinder #6) control output | Ignition Coil (Cylinder #6) |
| 3 | Engine speed signal output | Power Distribution Module (PDM) |
| 4 | Injector (Cylinder #2) control output | Injector (Cylinder #2) |
| 5 | Injector (Cylinder #1) control output | Injector (Cylinder #1) |
| 6 | Fuel Tank Pressure Sensor (FTPS) signal input | Fuel Tank Pressure Sensor (FTPS) |
| 7 | Fuel Level Sensor (FLS) [TOTAL] signal input | Fuel Level Sensor (FLS) |
| 8 | A/C Pressure Transducer (APT) signal input | A/C Pressure Transducer (APT) |
| 9 | Ground | Cruise Control Switch |
| 10 | Sensor ground | A/C Pressure Transducer (APT) |
| 11 | ||
| 12 | Crankshaft Position Sensor (CKPS) [High] signal input | Crankshaft Position Sensor (CKPS) |
| 13 | ||
| 14 | Main Relay control output | Main Relay |
| 15 | Injector (Cylinder #6) control output | Injector (Cylinder #6) |
| 16 | Ignition Coil (Cylinder #2) control output | Ignition Coil (Cylinder #2) |
| 17 | Ignition Coil (Cylinder #4) control output | Ignition Coil (Cylinder #4) |
| 18 | ||
| 19 | Injector (Cylinder #7) control output | Injector (Cylinder #7) |
| 20 | Purge Control Solenoid Valve (PCSV) control output | Purge Control Solenoid Valve (PCSV) |
| 21 | Canister Close Valve (CCV) control output | Canister Close Valve (CCV) |
| 22 | ||
| 23 | ||
| 24 | Sensor ground | Fuel Tank Pressure Sensor (FTPS) |
| 25 | ||
| 26 | Cruise Control Switch signal input | Cruise Control Switch |
| 27 | Crankshaft Position Sensor (CKPS) [Low] signal input | Crankshaft Position Sensor (CKPS) |
| 28 | ||
| 29 | Fuel Level Sensor (FLS) [MIDDLE] signal input | Fuel Level Sensor (FLS) |
| 30 | Injector (Cylinder #4) control output | Injector (Cylinder #4) |
| 31 | Ignition Coil (Cylinder #5) control output | Ignition Coil (Cylinder #5) |
| 32 | Ignition Coil (Cylinder #8) control output | Ignition Coil (Cylinder #8) |
| 33 | Injector (Cylinder #8) control output | Injector (Cylinder #8) |
| 34 | CVVT Oil Control Valve (OCV) [Bank 1/Exhaust] control output | CVVT Oil Control Valve (OCV) [Bank 1/Exhaust] |
| 35 | CVVT Oil Control Valve (OCV) [Bank 1/Intake] control output | CVVT Oil Control Valve (OCV) [Bank 1/Intake] |
| 36 | ||
| 37 | ||
| 38 | Fuel Pump Relay control output | Fuel Pump Relay |
| 39 | ||
| 40 | ||
| 41 | Sensor ground | Heated Oxygen Sensor (HO2S) [Bank 2/Sensor 1] |
| 42 | ||
| 43 | Sensor ground | Heated Oxygen Sensor (HO2S) [Bank 1/Sensor 1] |
| 44 | 2nd CAN [Low] | Multi-Purpose Check Connector |
| 45 | Injector (Cylinder #3) control output | Injector (Cylinder #3) |
| 46 | Ignition Coil (Cylinder #1) control output | Ignition Coil (Cylinder #1) |
| 47 | Ignition Coil (Cylinder #7) control output | Ignition Coil (Cylinder #7) |
| 48 | ETC Motor [+] control output | ETC Motor |
| 49 | ||
| 50 | ETC Motor [-] control output | ETC Motor |
| 51 | Malfunction Indicator Lamp (MIL) control output | Malfunction Indicator Lamp (MIL) |
| 52 | Variable Intake Solenoid (VIS) Valve control output | Variable Intake Solenoid (VIS) Valve |
| 53 | ||
| 54 | Cooling Fan (PWM) control output | Cooling Fan Control Module |
| 55 | ||
| 56 | Heated Oxygen Sensor (HO2S) [Bank 2/Sensor 1] signal input | Heated Oxygen Sensor (HO2S) [Bank 2/Sensor 1] |
| 57 | ||
| 58 | Heated Oxygen Sensor (HO2S) [Bank 1/Sensor 1] signal input | Heated Oxygen Sensor (HO2S) [Bank 1/Sensor 1] |
| 59 | 2nd CAN [High] | Multi-Purpose Check Connector |
| 60 | Injector (Cylinder #5) control output | Injector (Cylinder #5) |
ECM CONNECTOR CTG-A REFERENCE CHART
Connector [CTG-K]
| Pin No. | Description | Connected to |
|---|---|---|
| 1 | Ignition Coil ground | Chassis Ground |
| 2 | Electronic power ground | Chassis Ground |
| 3 | Heated Oxygen Sensor (HO2S) [Bank 2/Sensor 1] Heater control output | Heated Oxygen Sensor (HO2S) [Bank 2/Sensor 1] |
| 4 | ECM ground | Chassis Ground |
| 5 | Battery power (B+) | Main Relay |
| 6 | Battery power (B+) | Main Relay #2 |
| 7 | Heated Oxygen Sensor (HO2S) [Bank 1/Sensor 2] Heater control output | Heated Oxygen Sensor (HO2S) [Bank 1/Sensor 2] |
| 8 | LIN (Local Interconnect Network) Serial Bus Line | Battery Sensor |
| 9 | Knock Sensor (KS) [Bank 1/Front] [High] signal input | Knock Sensor (KS) [Bank 1/Front] |
| 10 | Knock Sensor (KS) [Bank 1/Rear] [High] signal input | Knock Sensor (KS) [Bank 1/Rear] |
| 11 | Sensor ground | Throttle Position Sensor (TPS) |
| 12 | Sensor ground | Heated Oxygen Sensor (HO2S) [Bank 1/Sensor 2] |
| 13 | ||
| 14 | Throttle Position Sensor (TPS) 1 signal input | Throttle Position Sensor (TPS) 1 |
| 15 | Heated Oxygen Sensor (HO2S) [Bank 2/Sensor 2] signal input | Heated Oxygen Sensor (HO2S) [Bank 2/Sensor 2] |
| 16 | ||
| 17 | ||
| 18 | Mass Air Flow Sensor (MAFS) signal input | Mass Air Flow Sensor (MAFS) |
| 19 | Camshaft Position Sensor (CMPS) [Bank 1/Exhaust] signal input | Camshaft Position Sensor (CMPS) [Bank 1/Exhaust] |
| 20 | ||
| 21 | Start Relay signal input | Power Distribution Module (PDM) |
| 22 | Sensor ground | Camshaft Position Sensor (CMPS) [Bank 1/Intake] |
| 23 | ||
| 24 | Sensor power (+5V) | Accelerator Position Sensor (APS) 1 |
| 25 | Battery power (B+) | Ignition Switch |
| 26 | Alternator Voltage Set point | Alternator |
| 27 | ||
| 28 | ||
| 29 | ||
| 30 | Sensor ground | Camshaft Position Sensor (CMPS) [Bank 1/Exhaust] |
| 31 | Knock Sensor (KS) [Bank 1/Front] [Low] signal input | Knock Sensor (KS) [Bank 1/Front] |
| 32 | Knock Sensor (KS) [Bank 1/Rear] [Low] signal input | Knock Sensor (KS) [Bank 1/Rear] |
| 33 | Sensor ground | Engine Coolant Temperature Sensor (ECTS) |
| 34 | ||
| 35 | Intake Air Temperature Sensor (IATS) signal input | Intake Air Temperature Sensor (IATS) |
| 36 | Engine Coolant Temperature Sensor (ECTS) signal input | Engine Coolant Temperature Sensor (ECTS) |
| 37 | Accelerator Position Sensor (APS) 1 signal input | Accelerator Position Sensor (APS) 1 |
| 38 | Throttle Position Sensor (TPS) 2 signal input | Throttle Position Sensor (TPS) 2 |
| 39 | ||
| 40 | Brake Switch 2 signal input | Brake Switch |
| 41 | Brake Switch 1 signal input | Brake Switch |
| 42 | ||
| 43 | ||
| 44 | A/C "SELECT" Switch signal input | A/C Control Module |
| 45 | Sensor power (+5V) | Accelerator Position Sensor (APS) 2 |
| A/C Pressure Transducer (APT) | ||
| Fuel Tank Pressure Sensor (FTPS) | ||
| 46 | ||
| 47 | ||
| 48 | Start Relay control output | Start Relay |
| 49 | Sensor ground | Camshaft Position Sensor (CMPS) [Bank 2/Intake] |
| 50 | Fuel Pump Resister Relay output | Fuel Pump Resister Relay |
| 51 | Heated Oxygen Sensor (HO2S) [Bank 2/Sensor 2] Heater control output | Heated Oxygen Sensor (HO2S) [Bank 2/Sensor 2] |
| 52 | Knock Sensor (KS) [Bank 2/Front] [Low] signal input | Knock Sensor (KS) [Bank 2/Front] |
| 53 | Knock Sensor (KS) [Bank 2/Rear] [Low] signal input | Knock Sensor (KS) [Bank 2/Rear] |
| 54 | Sensor ground | Accelerator Position Sensor (APS) 1 |
| 55 | Sensor ground | Heated Oxygen Sensor (HO2S) [Bank 2/Sensor 2] |
| 56 | ||
| 57 | ||
| 58 | Heated Oxygen Sensor (HO2S) [Bank 1/Sensor 2] signal input | Heated Oxygen Sensor (HO2S) [Bank 1/Sensor 2] |
| 59 | Sensor ground | Camshaft Position Sensor (CMPS) [Bank 2/Exhaust] |
| 60 | ||
| 61 | ||
| 62 | Camshaft Position Sensor (CMPS) [Bank 2/Intake] signal input | Camshaft Position Sensor (CMPS) [Bank 2/Intake] |
| 63 | ||
| 64 | Vehicle speed signal input | ESC Control Module |
| 65 | Sensor power (+5V) | Throttle Position Sensor (TPS) |
| 66 | CAN [Low] | Other control module, Data Link Connector (DLC), Multi-Purpose Check Connector |
| 67 | Immobilizer communication line | Instrument Panel Module (IPM) |
| 68 | ||
| 69 | ||
| 70 | ||
| 71 | ||
| 72 | ||
| 73 | Heated Oxygen Sensor (HO2S) [Bank 1/Sensor 1] Heater control output | Heated Oxygen Sensor (HO2S) [Bank 1/Sensor 1] |
| 74 | Knock Sensor (KS) [Bank 2/Front] [High] signal input | Knock Sensor (KS) [Bank 2/Front] |
| 75 | Knock Sensor (KS) [Bank 2/Rear] [High] signal input | Knock Sensor (KS) [Bank 2/Rear] |
| 76 | Sensor ground | Accelerator Position Sensor (APS) 2 |
| 77 | ||
| 78 | Sensor ground | Intake Air Temperature Sensor (IATS) |
| 79 | ||
| 80 | ||
| 81 | Accelerator Position Sensor (APS) 2 signal input | Accelerator Position Sensor (APS) 2 |
| 82 | ||
| 83 | Camshaft Position Sensor (CMPS) [Bank 1/Intake] signal input | Camshaft Position Sensor (CMPS) [Bank 1/Intake] |
| 84 | Alternator "FR" signal input | Alternator |
| 85 | Camshaft Position Sensor (CMPS) [Bank 2/Exhaust] signal input | Camshaft Position Sensor (CMPS) [Bank 2/Exhaust] |
| 86 | Battery Power (B+) | Battery |
| 87 | ||
| 88 | CAN [High] | Other control module, Data Link Connector (DLC), Multi-Purpose Check Connector |
| 89 | ||
| 90 | CVVT Oil Control Valve (OCV) [Bank 2/Intake] control output | CVVT Oil Control Valve (OCV) [Bank 2/Intake] |
| 91 | ||
| 92 | CVVT Oil Control Valve (OCV) [Bank 2/Exhaust] control output | CVVT Oil Control Valve (OCV) [Bank 2/Exhaust] |
| 93 | A/C Compressor Control output | A/C Control Module |
| 94 |
ECM CONNECTOR CTG-K REFERENCE CHART
| Pin No. | Description | Condition | Type | Level | Test Result |
|---|---|---|---|---|---|
| 1 | Ignition Coil (Cylinder #3) control output | Idle | Pulse | 1st Voltage: 300~400V | 360V |
| ON Voltage: Max. 2V | 1.5V | ||||
| OFF Voltage: Battery Voltage | 13.3V | ||||
| 2 | Ignition Coil (Cylinder #6) control output | Idle | Pulse | 1st Voltage: 300~400V | 360V |
| ON Voltage: Max. 2V | 1.5V | ||||
| OFF Voltage: Battery Voltage | 13.3V | ||||
| 3 | Engine speed signal output | Idle | Pulse | HI: VCC | 3.6V |
| LO: Max. 1.5V | 0V | ||||
| 28Hz at Idle 165Hz at 3,000rpm | |||||
| 4 | Injector (Cylinder #2) control output | Idle | Pulse | HI: Battery Voltage | 13.3V |
| LO: Max. 1.0V | 1.5V | ||||
| Vpeak: Max.80V | 76V | ||||
| 5 | Injector (Cylinder #1) control output | Idle | Pulse | HI: Battery Voltage | 13.3V |
| LO: Max. 1.0V | 1.5V | ||||
| Vpeak: Max.80V | 76V | ||||
| 6 | Fuel Tank Pressure Sensor (FTPS) signal input | Idle | DC | 0.2 ~ 4.8V | 25V at IG ON |
| 7 | Fuel Level Sensor (FLS) [TOTAL] signal input | IG ON | DC | 0V ~ Battery Voltage | A/C ON: 1.5 ~2.0V |
| 8 | A/C Pressure Transducer (APT) signal input | A/C OFF A/C ON | DC | 0 ~ 5.0 V | A/C ON: 1.5 ~2.0V |
| 9 | Ground | Idle | DC | Max. 50 mV | 3mV |
| 10 | Sensor ground | Idle | DC | Max. 50 mV | 4mV |
| 11 | |||||
| 12 | Crankshaft Position Sensor (CKPS) [High] signal input | Idle | SINE WAVE | Vp_p: Min.1.0V | 16.5V (580Hz) |
| 13 | |||||
| 14 | Main Relay control output | Relay OFF | DC | Battery Voltage | 13.3V |
| Relay ON | Max. 1.0V | 0.3V | |||
| 15 | Injector (Cylinder #6) control output | Idle | Pulse | HI: Battery Voltage | 13.2V |
| LO: Max. 1.0V | 0.3V | ||||
| Vpeak: Max.80V | 76V | ||||
| 16 | Ignition Coil (Cylinder #2) control output | Idle | Pulse | 1st Voltage: 300~400V | 370V |
| ON Voltage: Max. 2V | 1.5V | ||||
| OFF Voltage: Battery Voltage | 13.3V | ||||
| 17 | Ignition Coil (Cylinder #4) control output | Idle | Pulse | 1st Voltage: 300~400V | 370V |
| ON Voltage: Max. 2V | 1.5V | ||||
| OFF Voltage: Battery Voltage | 13.3V | ||||
| 18 | |||||
| 19 | Injector (Cylinder #7) control output | Idle | Pulse | HI: Battery Voltage | 13.2V |
| LO: Max. 1.0V | 0.3V | ||||
| Vpeak: Max.80V | 71V | ||||
| 20 | Purge control Solenoid Valve (PCSV) control output | Active Inatctive | Pulse | HI: Battery Voltage | 13.2V |
| LO: Max. 1.0V | 0.3V | ||||
| 21 | Canister Close Valve (CCV) control output | Active Inactive | Pulse | HI: Battery Voltage | 13.5V |
| LO: Max. 1.0V | 0.2V | ||||
| 22 | |||||
| 23 | |||||
| 24 | Sensor ground | Idle | DC | Max. 50 mV | 9.2mV |
| 25 | |||||
| 26 | Cruise control Switch signal input | ALL S/W OFF | DC | 4.3 ~ 4.7 V | 9.41V |
| MAIN S/W | Battery Voltage | 13.7V | |||
| SET S/W | 1.3 ~ 1.7 V | 1.45V | |||
| RESUME S/W | 2.8 ~ 3.2 V | 2.92V | |||
| CANCEL S/W | 0.2 ~ 0.2 V | 15mV | |||
| 27 | Crankshaft Position Sensor (CKPS) [Low] signal input | Idle | SINE WAVE | Vp_p: Min.1.0V | 7.1V (610Hz) |
| 28 | |||||
| 29 | Fuel Level Sensor (FLS) [MIDDLE] signal input | IG ON | DC | 0 ~ Battery Voltage | |
| 30 | Injector (Cylinder #4) control output | Idle | Pulse | HI: Battery Voltage | 13.53V |
| LO: Max. 1.0V | 227mV | ||||
| Vpeak: Max.80V | 73.45V | ||||
| 31 | Ignition Coil (Cylinder #5) control output | Idle | Pulse | 1st Voltage: 300~400V | 387V |
| ON Voltage: Max. 2V | 1.26V | ||||
| OFF Voltage: Battery Voltage | 14.1V | ||||
| 32 | Ignition Coil (Cylinder #8) control output | Idle | Pulse | 1st Voltage: 300~400V | 387mV |
| ON Voltage: Max. 2V | 1.29V | ||||
| OFF Voltage: Battery Voltage | 14.1V | ||||
| 33 | Injector (Cylinder #8) control output | Idle | Pulse | HI: Battery Voltage | 14.2V |
| LO: Max. 1.0V | 0.1V | ||||
| Vpeak: Max.80V | 55.7V | ||||
| 34 | CVVT Oil Control Valve (OCV) [Bank 1/Exhaust] control output | Idle | Pulse | HI: Battery Voltage | 14.9V |
| LO: Max. 1.0V | 0.08V | ||||
| 35 | CVVT Oil Control Valve (OCV) [Bank 1/Intake] control output | Idle | Pulse | HI: Battery Voltage | 14.9V |
| LO: Max. 1.0V | 0.08V | ||||
| 36 | |||||
| 37 | |||||
| 38 | Fuel Pump Relay control output | Relay OFF | DC | Battery Voltage | 13.1V |
| Relay ON | Max. 1.0V | 0.1V | |||
| 39 | |||||
| 40 | |||||
| 41 | Sensor ground | Idle | DC | Max. 50 mV | 0mV |
| 42 | |||||
| 43 | Sensor ground | Idle | DC | Max. 50 mV | 0mV |
| 44 | 2nd CAN [Low] | Recessive | Pulse | 2.0 ~ 3.0 V | 2.60V |
| Dominant | 0.5~2.25 V | 1.59V | |||
| 45 | Injector (Cylinder #3) control output | Idle | Pulse | HI: Battery Voltage | 14.2V |
| LO: Max. 1.0V | 0.1V | ||||
| Vpeak: Max.80V | 55.7V | ||||
| 46 | Ignition Coil (Cylinder #1) control output | Idle | Pulse | 1st Voltage: 300~400V | 260V |
| ON Voltage: Max. 2V | 1.9V | ||||
| OFF Voltage: Battery Voltage | 14.1V | ||||
| 47 | Ignition Coil (Cylinder #7) control output | Idle | Pulse | 1st Voltage: 300~400V | 260V |
| ON Voltage: Max. 2V | 1.9V | ||||
| OFF Voltage: Battery Voltage | 14.1V | ||||
| 48 | ETC Motor [+] control output | Idle | Pulse | HI: Battery Voltage | 14.1V |
| LO: Max. 1.0V | 0.1V | ||||
| 49 | |||||
| 50 | ETC Motor [-] control output | Idle | Pulse | HI: Battery Voltage | 14.3V |
| LO: Max. 1.0V | 0.1V | ||||
| 51 | Malfunction Indicator Lamp (MIL) control output | Lamp OFF | DC | Battery Voltage | 13.7V |
| Lamp ON | Max. 1.0V | 0V | |||
| 52 | Variable Intake Solenoid (VIS) Valve control output | Active Inactive | DC | HI: Max. 1.0 V | 0.07V |
| LO: Battery Voltage | 14.2V | ||||
| 53 | |||||
| 54 | Cooling Fan [PWM] control output | A/C ON | Pulse | HI: Battery Voltage | 10.1V |
| LO: Max. 0.5V | 0V | ||||
| 55 | |||||
| 56 | Heated Oxygen Sensor (HO2S) [Bank 2/Sensor 1] signal input | Racing | DC | Rich: 0.6~1.0V | 0.8V |
| Lean: 0 ~ 0.4V | 0.1V | ||||
| 57 | |||||
| 58 | Heated Oxygen Sensor (HO2S) [Bank 1/Sensor 1] signal input | Racing | DC | Rich: 0.6~1.0V | 0.8V |
| Lean: 0 ~ 0.4V | 0.1V | ||||
| 59 | 2nd CAN [High] | Recessive | Pulse | 2.0 ~ 3.0 V | 2.60V |
| Dominant | 0.5 ~2.25 V | 1.59V | |||
| 60 | Injector (Cylinder #5) control output | Idle | Pulse | HI: Battery Voltage | 14.2V |
| LO: Max. 1.0V | 0.1V | ||||
| Vpeak: Max.80V | 55.7V |
ECM CONNECTOR CTG-A REFERENCE CHART
| Pin No. | Description | Condition | Type | Level | Test Result |
|---|---|---|---|---|---|
| 1 | Ignition Coil ground | Idle | DC | Max. 50 mV | 0mV |
| 2 | Electronic power ground | Idle | DC | Max. 50 mV | 0mV |
| 3 | Heated Oxygen Sensor (HO2S) [Bank 2/Sensor 1] Heater control output | Engine Run | Pulse | HI: Battery Voltage | 13.6V |
| LO: Max. 1.0V | 0.2V | ||||
| 4 | ECM ground | Idle | DC | Max. 50 mV | 0mV |
| 5 | Battery power (B+) | IG OFF | DC | Max. 1.0V | 0V |
| IG ON | Battery Voltage | 12.2V | |||
| 6 | Battery power (B+) | IG OFF | DC | Max. 1.0V | 0V |
| IG ON | Battery Voltage | 12.2V | |||
| 7 | Heated Oxygen Sensor (HO2S) [Bank 1/Sensor 2] Heater control output | Engine Run | Pulse | HI: Battery Voltage | 13.83V |
| LO: Max. 1.0V | 495mV | ||||
| 8 | LIN (Local Interconnect Network) Serial Bus Line | ||||
| 9 | Knock Sensor (KS) [Bank 1/Front] [High] signal input | Knocking | Variable Frequency | 0.3 ~ 0.3 V | |
| Normal | 0 V | ||||
| 10 | Knock Sensor (KS) [Bank 1/Rear] [High] signal input | Knocking | Variable Frequency | 0.3 ~ 0.3 V | |
| Normal | 0 V | ||||
| 11 | Sensor ground | Idle | DC | Max. 50 mV | 7mV |
| 12 | Sensor ground | Idle | DC | Max. 50 mV | 7mV |
| 13 | |||||
| 14 | Throttle Position Sensor (TPS) 1 signal input | C.T | Analog | 0.3 ~ 0.9V | 0.42V |
| W.O.T | 1.5 ~ 3.0V | 1.88V | |||
| 15 | Heated Oxygen Sensor (HO2S) [Bank 2/Sensor 2] signal input | Racing | DC | Rich: 0.6~1.0V | 0.7V |
| Lean: 0 ~ 0.4V | 0.3V | ||||
| 16 | |||||
| 17 | |||||
| 18 | Mass Air Flow Sensor (MAFS) signal input | Idle | Pulse | HI: Vcc | 5.04V |
| LO: Max. 0.5V | 292mV | ||||
| 2.6kHz at Idle 4.3kHz at 3,000 rpm | |||||
| 19 | Camshaft Position Sensor (CMPS) [Bank 1/Exhaust] signal input | Idle | Pulse | HI: Vcc or Battery Voltage | 4.8V |
| LO: Max. 0.5V | 0V | ||||
| 20Hz at Idle | |||||
| 20 | |||||
| 21 | Start Relay signal input | Cranking | DC | Battery Voltage | 13.5V |
| Otherwise | Max. 0.5V | 0.3V | |||
| 22 | Sensor ground | Idle | DC | Max. 50 mV | 9mV |
| 23 | |||||
| 24 | Sensor power (+5V) | IG OFF | DC | Max. 0.5V | 0V |
| IG ON | 5.0V | 5.0V | |||
| 25 | Battery power (B+) | IG OFF | DC | Max. 1.0 V | 0V |
| IG ON | Battery Voltage | 12.4V | |||
| 26 | Alternator Voltage Setpoint | Idle | Pulse | HI: Vcc | 6.0V |
| LO: Max. 1.5V | 0V | ||||
| 27 | |||||
| 28 | |||||
| 29 | |||||
| 30 | Sensor ground | Idle | DC | Max. 50 mV | 5mV |
| 31 | Knock Sensor (KS) [Bank 1/Front] [Low] signal input | Knocking | Variable Frequency | 0.3 ~ 0.3 V | |
| Normal | 0 V | ||||
| 32 | Knock Sensor (KS) [Bank 1/Rear] [Low] signal input | Knocking | Variable Frequency | 0.3 ~ 0.3 V | |
| Normal | 0 V | ||||
| 33 | Sensor ground | Idle | DC | Max. 50 mV | 6mV |
| 34 | |||||
| 35 | Intake Air Temperature Sensor (IATS) signal input | Idle | Analog | 0.2V ~ 4.8V | 1.34V |
| 36 | Engine Coolant Temperature Sensor (ECTS) signal input | Idle | DC | 0.5V ~ 4.8V | 0.77V |
| 37 | Accelerator Piston Sensor (APS) 1 signal input | C.T | Analog | 0.58 ~ 0.93V | 0.74V |
| W.O.T | 3.85 ~ 4.35V | 4.2V | |||
| 38 | Throttle Position Sensor (TPS) 2 signal input | C.T | Analog | Min. 2.8V | 2.96V |
| W.O.T | Max. 1.8V | 1.63V | |||
| 39 | |||||
| 40 | Brake Switch 2 signal input | Release | DC | Battery Voltage | 13.6V |
| Push | Max. 0.5V | 0.1V | |||
| 41 | Brake Switch 1 signal input | Release | DC | Max. 0.5V | 0.05V |
| Push | Battery Voltage | 13.7V | |||
| 42 | |||||
| 43 | |||||
| 44 | A/C "SELECT" Switch signal input | A/C S/W OFF | DC | Max. 0.5V | 0V |
| A/C S/W ON | Battery Voltage | 11.4V | |||
| 45 | Sensor power (+5V) | IG OFF | DC | Max. 0.5V | 0V |
| IG ON | 5V | 5.0V | |||
| 46 | |||||
| 47 | |||||
| 48 | Start Relay control output | Otherwise | DC | Battery Voltage | 12.0V |
| Cranking | Max. 1.0V | 0V | |||
| 49 | Sensor ground | Idle | DC | Max. 50 mV | 0.2mV |
| 50 | Fuel Pump Resister Relay output | ||||
| 51 | Heated Oxygen Sensor (HO2S) [Bank 2/Sensor 2] Heater control output | Engine Run | Pulse | HI: Battery Voltage | 13.4V |
| LO: Max. 1.0V | 0.2V | ||||
| 52 | Knock Sensor (KS) [Bank 2/Front] [Low] signal input | Knocking | Variable Frequency | 0.3 ~ 0.3 V | |
| Normal | 0 V | ||||
| 53 | Knock Sensor (KS) [Bank 2/Rear] [Low] signal input | Knocking | Variable Frequency | 0.3 ~ 0.3 V | |
| Normal | 0 V | ||||
| 54 | Sensor ground | Idle | DC | Max. 50 mV | 5mV |
| 55 | Sensor ground | Idle | DC | Max. 50 mV | 5mV |
| 56 | |||||
| 57 | |||||
| 58 | Heated Oxygen Sensor (HO2S) [Bank 1/Sensor 2] signal input | Racing | DC | Rich: 0.6~1.0V | 0.7V |
| Lean: 0 ~ 0.4V | 0.28V | ||||
| 59 | Sensor ground | Idle | DC | Max. 50 mV | 5mV |
| 60 | |||||
| 61 | |||||
| 62 | Camshaft Position Sensor (CMPS) [Bank 2/Intake] signal input | Idle | Pulse | HI: Vcc or Battery Voltage | 4.95V |
| LO: Max. 0.5V | 0V | ||||
| 20Hz at Idle | |||||
| 63 | |||||
| 64 | Vehicle speed signal input | Vehicle Run | Pulse | HI: Min. 5.0V | 11.0V |
| LO: Max. 1.0V | 0V | ||||
| 65 | Sensor power (+5V) | IG OFF | DC | Max. 0.5V | 0V |
| IG ON | 2.95 ~ 3.05V | 3.3V | |||
| 66 | CAN [Low] | Recessive | Pulse | 2.0 ~ 3.0 V | 2.5V |
| Dominant | 0.5~2.25 V | 1.5V | |||
| 67 | Immobilizer communication line | When transmitting | Pulse | HI: Min. Battery Voltage X 80% | 10.99V |
| LO: Max. Battery Voltage X 20% | 787.5mV | ||||
| When receiving | HI: Min. Battery Voltage X 70% | 10.99V | |||
| LO: Max. Battery Voltage X 30% | 587.5mV | ||||
| 68 | |||||
| 69 | |||||
| 70 | |||||
| 71 | |||||
| 72 | |||||
| 73 | Heated Oxygen Sensor (HO2S) [Bank 1/Sensor 1] Heater control output | Engine Run | Pulse | HI: Battery Voltage | 13.5V |
| LO: Max. 1.0V | 0.2V | ||||
| 74 | Knock Sensor (KS) [Bank 2/Front] [High] signal input | Knocking | Variable Frequency | 0.3 ~ 0.3 V | |
| Normal | 0 V | ||||
| 75 | Knock Sensor (KS) [Bank 2/Rear] [High] signal input | Knocking | Variable Frequency | 0.3 ~ 0.3 V | |
| Normal | 0 V | ||||
| 76 | Sensor ground | Idle | DC | Max. 50 mV | 7mV |
| 77 | |||||
| 78 | Sensor ground | Idle | DC | Max. 50 mV | 7mV |
| 79 | |||||
| 80 | |||||
| 81 | Accelerator Position Sensor (APS) 2 signal input | C, T | Analog | 0.29 ~ 0.46 V | 0.42V |
| W.O.T | 1.93 ~ 2.18V | 2.1V | |||
| 82 | |||||
| 83 | Camshaft Position Sensor (CMPS) [Bank 1/Intake] signal input | Idle | Pulse | HI: Vcc or Battery Voltage | 4.9V |
| LO: Max. 0.5V | 0.05V | ||||
| 20Hz at Idle | |||||
| 84 | Alternator "FR" signal input | Idle | Pulse | HI: Battery Voltage | 12.2V |
| LO: Max 1.5 V | 0.2V | ||||
| 85 | Camshaft Position Sensor (CMPS) [Bank 2/Exhaust] signal input | Idle | Pulse | HI: Vcc or Battery Voltage | 4.9V |
| LO: Max. 0.5V | 0.05V | ||||
| 20Hz at Idle | |||||
| 86 | Battery Power (B+) | Always | DC | Battery Voltage | 12.6V |
| 87 | |||||
| 88 | CAN [High] | Recessive | Pulse | 2.0 ~ 3.0 V | 2.5V |
| Dominant | 2.75~4.5 V | 3.5V | |||
| 89 | |||||
| 90 | CVVT Oil control Valve (OCV) [Bank 2/Intake] control output | Idle | Pulse | HI: Battery Voltage | 13.7V |
| LO: Max. 1.0V | 0.28V | ||||
| 91 | |||||
| 92 | CVVT Oil control Valve (OCV) [Bank 2/Exhaust] control output | Idle | Pulse | HI: Battery Voltage | 13.7V |
| LO: Max. 1.0V | 0.28V | ||||
| 93 | A/C Compressor control output | A/C OFF | DC | Battery Voltage | 12.5V |
| A/C ON | Max. 1.0V | 0.11V | |||
| 94 |
ECM CONNECTOR CTG-K REFERENCE CHART
Scheme 120
Scheme 121
Scheme 122
Scheme 123
Scheme 124
VIN programming procedure
VIN (Vehicle Identification Number) is a number that has the vehicle's information (Maker, Vehicle Type, Vehicle Line/Series, Body Type, Engine Type, Transmission Type, Model Year, Plant Location and so forth. For more information, please refer to the VIN. ). When replacing an ECM, the VIN must be programmed in the ECM. If there is no VIN in ECM memory, the fault code (DTC P0630) is set.
| CAUTION | The programmed VIN cannot be changed. When writing the VIN, confirm the VIN carefully. |
Scheme 125
Scheme 126
- Select "VIN Writing" function in "Vehicle S/W Management".
- Select "Write VIN" in "ID Resister".
- Input the VIN. WARNING: Before inputting the VIN, confirm the VIN again because the programmed VIN cannot be changed.
- Turn the ignition switch OFF, then back ON.
Fail-safe mode
| ITEMS | FAIL-SAFE | |
|---|---|---|
| ETC Motor | Throttle valve stuck at 5° | |
| TPS | TPS 1 fault | Replace it with TPS 2 |
| TPS 2 fault | Replace it with TPS 1 | |
| TPS 1,2 fault | Throttle valve stuck at 5° | |
| APS | APS 1 fault | Replace it with APS 2 |
| APS 2 fault | Replace it with APS 1 | |
| APS 1,2 fault | Throttle valve stuck at 5° | |
FAIL-SAFE MODE REFERENCE CHART
Note. When throttle value is stuck at 5°, engine speed is limited at below 1,500rpm and vehicle speed at maximum 40 ~ 50 km/h (25 ~ 31mph).
Throttle position sensor (TPS)
- Connect the GDS on the Data Link Connector (DLC).
- Start engine and check output voltages of TPS 1 and 2 at C.T and W.O.T. Specification: Refer to «SPECIFICATION»(ref-417731-S13022555622011083000000) Section.
- Turn ignition switch OFF and disconnect the GDS from the DLC.
- Disconnect ETC module connector and measure resistance between ETC module terminals 1 and 2. Specification: Refer to «SPECIFICATION»(ref-417731-S13022555622011083000000) Section.
ETC motor
- Disconnect ETC module connector and measure resistance between ETC module terminals 3 and 6. Specification: Refer to «SPECIFICATION»(ref-417731-S13022555622011083000000) Section.
ETC system initialization
When ignition switch is turned from OFF to ON, ETC system learns the throttle angle in 1 sec.
- Throttle valve moves from limp-home position to close position.
- And then, it opens to about 15° and moves to limp-home position.
Scheme 127
Scheme 128
- Turn the ignition switch OFF and disconnect the battery negative (-) cable.
- Remove the air duct (A), the air cleaner upper cover (B) and the air intake hose (C).
- Disconnect the ETC module connector (A).
- Disconnect the coolant hose (B).
- Remove the installation bolts, and then remove the ETC module (C) from the engine.