SPECIFICATION
| Transaxle model | A4CF2 | |
|---|---|---|
| Engine model | Gasoline 2.0L | |
| T/con | 3 elements 2 phases 1 stage | |
| T/con size (ø) | 236 | |
| O/PUMP type | Parachoid | |
| T/M CASE type | Separated | |
| Friction elements | Clutch: 3EA | |
| Brake: 2EA | ||
| OWC : 1EA | ||
| Planetary gear | 2EA | |
| Gear ratio | 1st | 2.919 |
| 2nd | 1.551 | |
| 3rd | 1.000 | |
| 4th | 0.713 | |
| Reverse | 2.480 | |
| Final gear ratio | 3.849 | |
| Fluid pressure balance piston | 3EA | |
| Stall speed | 2,000-2,700 rpm | |
| Accumulator | 4EA | |
| Solenoid valve | 6EA (PWM:5EA, VFS:1EA) | |
| Gear shift position | 7 range (P,R,N,D,3,2,L) | |
| Oil filter | 1EA | |
| PWM : Pulse Width Modulation VFS : Variable Force Solenoid | ||
GENERAL SPECIFICATION
TIGHTENING TORQUE
| Item | Nm | Kgf.m |
|---|---|---|
| Control cable bracket | 15~22 | 1.5~2.2 |
| Input shaft speed sensor | 10~12 | 1.0~1.2 |
| Output shaft speed sensor | 10~12 | 1.0~1.2 |
| Manual control lever | 17~21 | 1.7~2.1 |
| Inhibitor switch | 10~12 | 1.0~1.2 |
| Oil pan | 10~12 | 1.0~1.2 |
| Valve body mounting bolt | 10~12 | 1.0~1.2 |
| Oil drain plug | 35~45 | 3.5~4.5 |
| Pressure check plug | 8~10 | 0.8~1.0 |
| Front roll support bracket bolt | 60~80 | 6.0~8.0 |
| Rear roll support bracket bolt | 60~80 | 6.0~8.0 |
| Transaxle support bracket bolt | 60~80 | 6.0~8.0 |
TIGHTENING TORQUE SPECIFICATION
TORQUE CONVERTER
The torque converter, as the power plant which delivers the power of engine to the automatic transaxle, consists of 3 elements, 2 phases and 1stage type.
- The flowing section form of the torque converter changes the round type to the flat type to reduce the length of the torque converter.
- The maximum operating degree of the damper clutch installed inside the transaxle increases from 11° to 18° to improve the engine revolution change reduction capability and the fuel consumption
Scheme 1
TORQUE CONVERTER STALL TEST
This test measures the maximum engine speed when the select lever is at the "D" or "R" position and the torque converter stalls to test the operation of the torque converter, starter motor and one-way clutch operation and the holding performance of the clutches and brakes in the transmission.
| CAUTION | Do not let anybody stand in front of or behind the vehicle while this test is being carried out. |
- Check the automatic transmission fluid level and temperature and the engine coolant temperature. Fluid level : At the HOT mark on the oil level gauge Fluid temperature : 80~100°C (176~212°F) Engine coolant temperature : 80~100°C (176~212°F)
- Check both rear wheels (left and right).
- Pull the parking brake lever on, with the brake pedal fully depressed.
- Start the engine.
- Move the select lever to the "D" position, fully depress the accelerator pedal and take a reading of the maximum engine speed at this time.
| CAUTION | The throttle should not be left fully open for any more than eight seconds. If carrying out the stall test two or more times, move the select lever to the "N" position and run the engine at 1,000 r/min to let the automatic transaxle fluid cool down before carrying out subsequent tests. Move the select lever to the "R" position and carry out the same test again. |
Stall rpm : 2,000~2,700 RPM
| Range | Condition | Passable cause |
|---|---|---|
| R range slip | Reverse | REV in D range normal L/R in D range abnormal |
| D1 rang slip | D range 1st/Sports mode 1st | L/R in reverse range abnormal UD in reverse range normal |
| D3 range slip | 3rd gear hold | OD in 3rd gear slip (1st and 2nd gear normal) |
| Forwarding, reverse slip | D range, R range | Torque converter Oil pump, Manual valve in the valve Driving device abnormal |
TORQUE CONVERTER STALL TEST CONDITION
| TEMP.[°C (°F)] | Resistance (kohms) | TEMP.[°C (°F)] | Resistance (ohms) |
|---|---|---|---|
| 40 (-40) | 139.5 | 80 (176) | 1.08 |
| 20 (-4) | 47.7 | 100 (212) | 0.63 |
| 0 (32) | 18.6 | 120 (248) | 0.38 |
| 20 (68) | 8.1 | 140 (284) | 0.25 |
| 40 (104) | 3.8 | 160 (320) | 0.16 |
| 60 (140) | 1.98 |
TEMPERATURE AND RESISTANCE SPECIFICATION
Scheme 2
- Connect scantool to data link connector (DLC).
- Engine "ON".
- Monitor the "TRANSAXLE FLUID TEMPERATURE SENSOR" parameter on the scan tool. Specification: Increasing Gradually see scheme 33: Scantool Display - TRANSAXLE FLUID TEMPERATURE SENSOR Parameter
- Does "TRANSAXLE FLUID TEMPERATURE SENSOR" follow the reference data? YES Fault is intermittent caused by poor contact in the sensor's and/or TCM (PCM)'s connector or was repaired and TCM (PCM) memory was not cleared. Thoroughly check connectors for looseness, poor connection, bending, corrosion, contamination, deterioration or damage. Repair or replace as necessary and go to " «VERIFICATION OF VEHICLE REPAIR»(ref-287431-S28631711242008061200000) " procedure. NO Go to " «TERMINAL & CONNECTOR INSPECTION»(ref-287431-S20069676492008061200000) " procedure.
Refer to DTC P0711 .
Refer to DTC P0711 .
Input shaft & Output shaft speed sensor
- Type : Hall sensor
- Current consumption : 22mA (MAX)
- Sensor body and sensor connector have been unified as one.
Scheme 3
Scheme 4
- Connect scan tool to data link connector (DLC).
- Engine "ON".
- Monitor the "INPUT SPEED SENSOR" parameter on the scantool.
- Driving at speed of over 19 Mile/h (30 Km/h). Specification: Increasing Gradually see scheme 41: Scantool Display - INPUT SPEED SENSOR Parameter
- Does "Input speed sensor" follow the reference data? YES Fault is intermittent caused by poor contact in the sensor's and/or TCM (PCM)'s connector or was repaired and TCM (PCM) memory was not cleared. Thoroughly check connectors for looseness, poor connection, bending, corrosion, contamination, deterioration or damage. Repair or replace as necessary and go to " «VERIFICATION OF VEHICLE REPAIR»(ref-287431-S08263967382008061200000) " procedure. NO Go to " «TERMINAL & CONNECTOR INSPECTION»(ref-287431-S01292624252008061200000) " procedure.
Refer to DTC P0716 .
Refer to DTC P0716 .
Scheme 5
Scheme 6
- Connect scantool to data link connector (DLC).
- Engine "ON".
- Monitor the "OUTPUT SPEED SENSOR" parameter on the scantool.
- Driving at speed of over 30 Km/h (19 mph). Specification: Increasing Gradually see scheme 50: Scantool Display - OUTPUT SPEED SENSOR Parameter
- Does "Output speed sensor" follow the reference data? YES Fault is intermittent caused by poor contact in the sensor's and/or TCM (PCM)'s connector or was repaired and TCM (PCM) memory was not cleared. Thoroughly check connectors for looseness, poor connection, bending, corrosion, contamination, deterioration or damage. Repair or replace as necessary and go to " «VERIFICATION OF VEHICLE REPAIR»(ref-287431-S07797114212008061200000) " procedure. NO Go to " «TERMINAL & CONNECTOR INSPECTION»(ref-287431-S01154227632008061200000) " procedure.
Solenoid Valve for Pressure Control
- Sensor type : Normal open 3-way
- Operating temperature : -30°C~130°C (-22~266°F)
- Frequency : PCSV-A,B,C,D : 50Hz (at the ATF temp. -20°C above) VFS : 400-1000 * KM series : 35Hz
- Internal resistance: Internal resistance : 3.5 ± 0.2ohms (20°C or 68°F)
- Surge voltage : 56 V
Scheme 7
Scheme 8
- Connect scantool to data link connector (DLC).
- Engine "ON".
- Monitor the "TCC SOL. VALVE" parameter on the scantool
- Select "D RANGE" and Operate "TCC SOLENOID DUTY" more than 35%. see scheme 84: Scantool Display - TCC SOL. VALVE Parameter
- Does "TCC SOLENOID DUTY" follow the reference data? YES Fault is intermittent caused by poor contact in the sensor's and/or TCM (PCM)'s connector or was repaired and TCM (PCM) memory was not cleared. Thoroughly check connectors for looseness, poor connection, bending, corrosion, contamination, deterioration or damage. Repair or replace as necessary and go to " «VERIFICATION OF VEHICLE REPAIR»(ref-287431-S33234865422008061200000) " procedure. NO Go to " «TERMINAL & CONNECTOR INSPECTION»(ref-287431-S18532163252008061200000) " procedure.
Refer to DTC P0743 .
Scheme 9
Refer to DTC P0743 .
Scheme 10
Scheme 11
- Connect scantool to data link connector (DLC).
- Engine "ON".
- Monitor the "ON/OFF SOL VALVE" parameter on the scantool.
- Shift gear at each position. see scheme 101: Scantool Display - ON/OFF SOL VALVE Parameter
- Does "ON/OFF SOL VALVE" follow the reference data? YES Fault is intermittent caused by poor contact in the sensor's and/or TCM (PCM)'s connector or was repaired and TCM (PCM) memory was not cleared. Thoroughly check connectors for looseness, poor connection, bending, corrosion, contamination, deterioration or damage. Repair or replace as necessary and go to " «VERIFICATION OF VEHICLE REPAIR»(ref-287431-S25467270262008061200000) " procedure. NO Go to " «TERMINAL & CONNECTOR INSPECTION»(ref-287431-S14312743752008061200000) " procedure.
Refer to DTC P0743 .
Scheme 12
Scheme 13
- Connect scantool to data link connector (DLC)
- Engine "ON".
- Monitor the "PCSV-A (OD & LR) SOLENOID VALVE" parameter on the scantool.
- Shift gear at each position. see scheme 109: Scantool Display - PCSV-A (OD & LR) SOLENOID VALVE Parameter
- Does "PCSV-A (OD & LR) SOLENOID VALVE" follow the reference data? YES Fault is intermittent caused by poor contact in the sensor's and/or TCM (PCM)'s connector or was repaired and TCM (PCM) memory was not cleared. Thoroughly check connectors for looseness, poor connection, bending, corrosion, contamination, deterioration or damage. Repair or replace as necessary and go to " «VERIFICATION OF VEHICLE REPAIR»(ref-287431-S40970051752008061200000) " procedure. NO Go to " «TERMINAL & CONNECTOR INSPECTION»(ref-287431-S05194815762008061200000) " procedure.
Refer to DTC P0743 .
Scheme 14
Scheme 15
- Connect scantool to data link connector (DLC).
- Engine "ON".
- Monitor the "PCSV-B (2-4 SOLENOID VALVE)" parameter on the scantool.
- Shift gear at each position. see scheme 118: Scantool Display - PCSV-B (2-4 SOLENOID VALVE) Parameter
- Does "PCSV-B (2-4SOLENOID VALVE)" follow the reference data? YES Fault is intermittent caused by poor contact in the sensor's and/or TCM (PCM)'s connector or was repaired and TCM (PCM) memory was not cleared. Thoroughly check connectors for looseness, poor connection, bending, corrosion, contamination, deterioration or damage. Repair or replace as necessary and go to " «VERIFICATION OF VEHICLE REPAIR»(ref-287431-S28017283692008061200000) " procedure. NO Go to " «TERMINAL & CONNECTOR INSPECTION»(ref-287431-S01366405572008061200000) " procedure.
Refer to DTC P0743 .
Scheme 16
Scheme 17
- Connect scantool to data link connector (DLC).
- Engine "ON".
- Monitor the "PCSV-C (UD) SOLENOID VALVE" parameter on the scantool.
- Shift gear at each position. see scheme 127: Scantool Display - PCSV-C (UD) SOLENOID VALVE Parameter
- Does "PCSV-C (UD) SOLENOID VALVE" follow the reference data? YES Fault is intermittent caused by poor contact in the sensor's and/or TCM (PCM)'s connector or was repaired and TCM (PCM) memory was not cleared. Thoroughly check connectors for looseness, poor connection, bending, corrosion, contamination, deterioration or damage. Repair or replace as necessary and go to " «VERIFICATION OF VEHICLE REPAIR»(ref-287431-S20031300642008061200000) " procedure. NO Go to " «TERMINAL & CONNECTOR INSPECTION»(ref-287431-S03911276782008061200000) " procedure.