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Automatic Transaxle System (A4CF2): Specifications Hyundai Elantra IV

Automatic Trans 17 illustrations ~1269 words

SPECIFICATION

Transaxle modelA4CF2
Engine modelGasoline 2.0L
T/con3 elements 2 phases 1 stage
T/con size (ø)236
O/PUMP typeParachoid
T/M CASE typeSeparated
Friction elementsClutch: 3EA
Brake: 2EA
OWC : 1EA
Planetary gear2EA
Gear ratio1st2.919
2nd1.551
3rd1.000
4th0.713
Reverse2.480
Final gear ratio3.849
Fluid pressure balance piston3EA
Stall speed2,000-2,700 rpm
Accumulator4EA
Solenoid valve6EA (PWM:5EA, VFS:1EA)
Gear shift position7 range (P,R,N,D,3,2,L)
Oil filter1EA
PWM : Pulse Width Modulation VFS : Variable Force Solenoid

GENERAL SPECIFICATION

TIGHTENING TORQUE

ItemNmKgf.m
Control cable bracket15~221.5~2.2
Input shaft speed sensor10~121.0~1.2
Output shaft speed sensor10~121.0~1.2
Manual control lever17~211.7~2.1
Inhibitor switch10~121.0~1.2
Oil pan10~121.0~1.2
Valve body mounting bolt10~121.0~1.2
Oil drain plug35~453.5~4.5
Pressure check plug8~100.8~1.0
Front roll support bracket bolt60~806.0~8.0
Rear roll support bracket bolt60~806.0~8.0
Transaxle support bracket bolt60~806.0~8.0

TIGHTENING TORQUE SPECIFICATION

TORQUE CONVERTER

The torque converter, as the power plant which delivers the power of engine to the automatic transaxle, consists of 3 elements, 2 phases and 1stage type.

  1. The flowing section form of the torque converter changes the round type to the flat type to reduce the length of the torque converter.
  2. The maximum operating degree of the damper clutch installed inside the transaxle increases from 11° to 18° to improve the engine revolution change reduction capability and the fuel consumption

Scheme 1

Scheme 2: Identifying Length Of Torque Converter And Maximum Operating Degree Of Damper Clutch

TORQUE CONVERTER STALL TEST

This test measures the maximum engine speed when the select lever is at the "D" or "R" position and the torque converter stalls to test the operation of the torque converter, starter motor and one-way clutch operation and the holding performance of the clutches and brakes in the transmission.

CAUTIONDo not let anybody stand in front of or behind the vehicle while this test is being carried out.
  1. Check the automatic transmission fluid level and temperature and the engine coolant temperature. Fluid level : At the HOT mark on the oil level gauge Fluid temperature : 80~100°C (176~212°F) Engine coolant temperature : 80~100°C (176~212°F)
  2. Check both rear wheels (left and right).
  3. Pull the parking brake lever on, with the brake pedal fully depressed.
  4. Start the engine.
  5. Move the select lever to the "D" position, fully depress the accelerator pedal and take a reading of the maximum engine speed at this time.
CAUTIONThe throttle should not be left fully open for any more than eight seconds. If carrying out the stall test two or more times, move the select lever to the "N" position and run the engine at 1,000 r/min to let the automatic transaxle fluid cool down before carrying out subsequent tests. Move the select lever to the "R" position and carry out the same test again.

Stall rpm : 2,000~2,700 RPM

RangeConditionPassable cause
R range slipReverseREV in D range normal L/R in D range abnormal
D1 rang slipD range 1st/Sports mode 1stL/R in reverse range abnormal UD in reverse range normal
D3 range slip3rd gear holdOD in 3rd gear slip (1st and 2nd gear normal)
Forwarding, reverse slipD range, R rangeTorque converter Oil pump, Manual valve in the valve Driving device abnormal

TORQUE CONVERTER STALL TEST CONDITION

TEMP.[°C (°F)]Resistance (kohms)TEMP.[°C (°F)]Resistance (ohms)
40 (-40)139.580 (176)1.08
20 (-4)47.7100 (212)0.63
0 (32)18.6120 (248)0.38
20 (68)8.1140 (284)0.25
40 (104)3.8160 (320)0.16
60 (140)1.98

TEMPERATURE AND RESISTANCE SPECIFICATION

Scheme 2

Scheme 2: MONITOR SCANTOOL DATA
  1. Connect scantool to data link connector (DLC).
  2. Engine "ON".
  3. Monitor the "TRANSAXLE FLUID TEMPERATURE SENSOR" parameter on the scan tool. Specification: Increasing Gradually see scheme 33: Scantool Display - TRANSAXLE FLUID TEMPERATURE SENSOR Parameter
  4. Does "TRANSAXLE FLUID TEMPERATURE SENSOR" follow the reference data? YES Fault is intermittent caused by poor contact in the sensor's and/or TCM (PCM)'s connector or was repaired and TCM (PCM) memory was not cleared. Thoroughly check connectors for looseness, poor connection, bending, corrosion, contamination, deterioration or damage. Repair or replace as necessary and go to " «VERIFICATION OF VEHICLE REPAIR»(ref-287431-S28631711242008061200000) " procedure. NO Go to " «TERMINAL & CONNECTOR INSPECTION»(ref-287431-S20069676492008061200000) " procedure.

Refer to DTC P0711 .

Refer to DTC P0711 .

Input shaft & Output shaft speed sensor

  1. Type : Hall sensor
  2. Current consumption : 22mA (MAX)
  3. Sensor body and sensor connector have been unified as one.

Scheme 3

Scheme 40: Signal Waveform Graph

Scheme 4

Scheme 4: MONITOR SCANTOOL DATA
  1. Connect scan tool to data link connector (DLC).
  2. Engine "ON".
  3. Monitor the "INPUT SPEED SENSOR" parameter on the scantool.
  4. Driving at speed of over 19 Mile/h (30 Km/h). Specification: Increasing Gradually see scheme 41: Scantool Display - INPUT SPEED SENSOR Parameter
  5. Does "Input speed sensor" follow the reference data? YES Fault is intermittent caused by poor contact in the sensor's and/or TCM (PCM)'s connector or was repaired and TCM (PCM) memory was not cleared. Thoroughly check connectors for looseness, poor connection, bending, corrosion, contamination, deterioration or damage. Repair or replace as necessary and go to " «VERIFICATION OF VEHICLE REPAIR»(ref-287431-S08263967382008061200000) " procedure. NO Go to " «TERMINAL & CONNECTOR INSPECTION»(ref-287431-S01292624252008061200000) " procedure.

Refer to DTC P0716 .

Refer to DTC P0716 .

Scheme 5

Scheme 49: Signal Waveform Graph

Scheme 6

Scheme 6: MONITOR SCANTOOL DATA
  1. Connect scantool to data link connector (DLC).
  2. Engine "ON".
  3. Monitor the "OUTPUT SPEED SENSOR" parameter on the scantool.
  4. Driving at speed of over 30 Km/h (19 mph). Specification: Increasing Gradually see scheme 50: Scantool Display - OUTPUT SPEED SENSOR Parameter
  5. Does "Output speed sensor" follow the reference data? YES Fault is intermittent caused by poor contact in the sensor's and/or TCM (PCM)'s connector or was repaired and TCM (PCM) memory was not cleared. Thoroughly check connectors for looseness, poor connection, bending, corrosion, contamination, deterioration or damage. Repair or replace as necessary and go to " «VERIFICATION OF VEHICLE REPAIR»(ref-287431-S07797114212008061200000) " procedure. NO Go to " «TERMINAL & CONNECTOR INSPECTION»(ref-287431-S01154227632008061200000) " procedure.

Solenoid Valve for Pressure Control

  1. Sensor type : Normal open 3-way
  2. Operating temperature : -30°C~130°C (-22~266°F)
  3. Frequency : PCSV-A,B,C,D : 50Hz (at the ATF temp. -20°C above) VFS : 400-1000 * KM series : 35Hz
  4. Internal resistance: Internal resistance : 3.5 ± 0.2ohms (20°C or 68°F)
  5. Surge voltage : 56 V

Scheme 7

Scheme 83: Signal Waveform Graph

Scheme 8

Scheme 8: MONITOR SCANTOOL DATA
  1. Connect scantool to data link connector (DLC).
  2. Engine "ON".
  3. Monitor the "TCC SOL. VALVE" parameter on the scantool
  4. Select "D RANGE" and Operate "TCC SOLENOID DUTY" more than 35%. see scheme 84: Scantool Display - TCC SOL. VALVE Parameter
  5. Does "TCC SOLENOID DUTY" follow the reference data? YES Fault is intermittent caused by poor contact in the sensor's and/or TCM (PCM)'s connector or was repaired and TCM (PCM) memory was not cleared. Thoroughly check connectors for looseness, poor connection, bending, corrosion, contamination, deterioration or damage. Repair or replace as necessary and go to " «VERIFICATION OF VEHICLE REPAIR»(ref-287431-S33234865422008061200000) " procedure. NO Go to " «TERMINAL & CONNECTOR INSPECTION»(ref-287431-S18532163252008061200000) " procedure.

Refer to DTC P0743 .

Scheme 9

Scheme 92: Signal Waveform Graph

Refer to DTC P0743 .

Scheme 10

Scheme 100: Signal Waveform Graph

Scheme 11

Scheme 11: MONITOR SCANTOOL DATA
  1. Connect scantool to data link connector (DLC).
  2. Engine "ON".
  3. Monitor the "ON/OFF SOL VALVE" parameter on the scantool.
  4. Shift gear at each position. see scheme 101: Scantool Display - ON/OFF SOL VALVE Parameter
  5. Does "ON/OFF SOL VALVE" follow the reference data? YES Fault is intermittent caused by poor contact in the sensor's and/or TCM (PCM)'s connector or was repaired and TCM (PCM) memory was not cleared. Thoroughly check connectors for looseness, poor connection, bending, corrosion, contamination, deterioration or damage. Repair or replace as necessary and go to " «VERIFICATION OF VEHICLE REPAIR»(ref-287431-S25467270262008061200000) " procedure. NO Go to " «TERMINAL & CONNECTOR INSPECTION»(ref-287431-S14312743752008061200000) " procedure.

Refer to DTC P0743 .

Scheme 12

Scheme 108: Signal Waveform Graph

Scheme 13

Scheme 13: MONITOR SCANTOOL DATA
  1. Connect scantool to data link connector (DLC)
  2. Engine "ON".
  3. Monitor the "PCSV-A (OD & LR) SOLENOID VALVE" parameter on the scantool.
  4. Shift gear at each position. see scheme 109: Scantool Display - PCSV-A (OD & LR) SOLENOID VALVE Parameter
  5. Does "PCSV-A (OD & LR) SOLENOID VALVE" follow the reference data? YES Fault is intermittent caused by poor contact in the sensor's and/or TCM (PCM)'s connector or was repaired and TCM (PCM) memory was not cleared. Thoroughly check connectors for looseness, poor connection, bending, corrosion, contamination, deterioration or damage. Repair or replace as necessary and go to " «VERIFICATION OF VEHICLE REPAIR»(ref-287431-S40970051752008061200000) " procedure. NO Go to " «TERMINAL & CONNECTOR INSPECTION»(ref-287431-S05194815762008061200000) " procedure.

Refer to DTC P0743 .

Scheme 14

Scheme 117: Signal Waveform Graph

Scheme 15

Scheme 15: MONITOR SCANTOOL DATA
  1. Connect scantool to data link connector (DLC).
  2. Engine "ON".
  3. Monitor the "PCSV-B (2-4 SOLENOID VALVE)" parameter on the scantool.
  4. Shift gear at each position. see scheme 118: Scantool Display - PCSV-B (2-4 SOLENOID VALVE) Parameter
  5. Does "PCSV-B (2-4SOLENOID VALVE)" follow the reference data? YES Fault is intermittent caused by poor contact in the sensor's and/or TCM (PCM)'s connector or was repaired and TCM (PCM) memory was not cleared. Thoroughly check connectors for looseness, poor connection, bending, corrosion, contamination, deterioration or damage. Repair or replace as necessary and go to " «VERIFICATION OF VEHICLE REPAIR»(ref-287431-S28017283692008061200000) " procedure. NO Go to " «TERMINAL & CONNECTOR INSPECTION»(ref-287431-S01366405572008061200000) " procedure.

Refer to DTC P0743 .

Scheme 16

Scheme 126: Signal Waveform Graph

Scheme 17

Scheme 17: MONITOR SCANTOOL DATA
  1. Connect scantool to data link connector (DLC).
  2. Engine "ON".
  3. Monitor the "PCSV-C (UD) SOLENOID VALVE" parameter on the scantool.
  4. Shift gear at each position. see scheme 127: Scantool Display - PCSV-C (UD) SOLENOID VALVE Parameter
  5. Does "PCSV-C (UD) SOLENOID VALVE" follow the reference data? YES Fault is intermittent caused by poor contact in the sensor's and/or TCM (PCM)'s connector or was repaired and TCM (PCM) memory was not cleared. Thoroughly check connectors for looseness, poor connection, bending, corrosion, contamination, deterioration or damage. Repair or replace as necessary and go to " «VERIFICATION OF VEHICLE REPAIR»(ref-287431-S20031300642008061200000) " procedure. NO Go to " «TERMINAL & CONNECTOR INSPECTION»(ref-287431-S03911276782008061200000) " procedure.