Special Tools Required
- Air pressure regulator 07AAJ-PNAA101
- VTEC air adapter 07ZAJ-PNAA101
- VTEC air stopper 07ZAJ-PNAA200
- Air joint adapter 07ZAJ-PNAA300
Scheme 15
Scheme 16
Scheme 17
- Start the engine and let it run for 5 minutes, then turn the ignition switch to LOCK (0).
- Remove the cylinder head cover (see «CYLINDER HEAD COVER REMOVAL»(ref-290827-S15480674402008072200000) ).
- Rotate the crankshaft pulley clockwise. Make sure that the intake secondary rocker arm (A) and the intake primary rocker arm (B) are separated and that the intake secondary rocker arm and the intake primary rocker arm should move independently: If the intake primary and secondary rocker arms move together, remove the primary and secondary rocker arms as an assembly, and check that the pistons in the primary and secondary rocker arms move smoothly. If any rocker arm needs replacing, replace the primary and secondary rocker arms as an assembly, then retest. If the intake primary and secondary rocker arms move independently, go to step 4.
- Check that the air pressure on the shop air compressor gauge indicates over 400 kPa (4.0 kgf/cm2, 57 psi).
- Inspect the valve clearance (see «VALVE CLEARANCE ADJUSTMENT»(ref-290827-S18209030542008072200000) ).
- Remove the sealing bolt (A) from the relief hole, and install the VTEC air stopper (B).
- Remove the No. 2 and No. 3 camshaft holder bolts, and install the VTEC air adapters (C) finger-tight.
- Connect the air joint adapter (D) and air pressure regulator (E).
- Loosen the valve on the regulator, and apply the specified air pressure. Specified Air Pressure: 290 kPa (3.0 kgf/cm 2 , 42 psi)
- With the specified air pressure applied, move the intake primary rocker arm (A) for the No. 1 cylinder. The primary rocker arm and secondary rocker arm (B) should move together. If the intake primary and secondary rocker arms move independently, remove the primary and secondary rocker arms as an assembly, and check that the pistons in the rocker arms move smoothly. Refer to «Rocker Arm and Shaft Inspection»(ref-290827-S04803682092008072200000) . If any rocker arm needs replacing, replace the primary and secondary rocker arms as an assembly, then retest. If the primary and secondary rocker arms move together, go to step 11.
- Remove the air pressure regulator, the air joint adapter, the VTEC air adapters, and the VTEC air stopper.
- Torque the camshaft holder mounting bolts to 22 N.m (2.2 kgf.m, 16 lbf.ft).
- Torque the sealing bolt to 10 N.m (1.0 kgf.m, 7.4 lbf.ft).
- Install the cylinder head cover (see «CYLINDER HEAD COVER INSTALLATION»(ref-290827-S15928655042008072200000) ).
- Install the four spark plugs and the four ignition coils. Refer to «IGNITION COIL & SPARK PLUG REMOVAL/INSTALLATION»(ref-290826-S10969693632008072200000)
Scheme 18
Scheme 19
Scheme 20
Scheme 21
- Remove the cam chain (see «CAM CHAIN REMOVAL»(ref-290827-S01491762362008072200000) ).
- Loosen the rocker arm adjusting screws (see step 2 ).
- Remove the camshaft holders (see step 3 ).
- Remove the intake camshaft.
- Check that the variable valve timing control (VTC) actuator is locked by turning the VTC actuator counterclockwise. If it is not locked, turn the VTC actuator clockwise until it stops, then recheck it. If it is still not locked, replace the VTC actuator.
- Seal the retard holes (A) in the No. 1 camshaft journal with tape.
- Seal one of the advanced holes (A) with tape.
- Apply air to the unsealed advance hole to release the lock.
- Check that the VTC actuator moves smoothly. If the VTC actuator does not move smoothly, replace the VTC actuator.
- Remove the tape adhesive residue from the No. 1 camshaft journal.
- Make sure the punch marks on the VTC actuator and exhaust camshaft sprocket are facing up, then set the camshafts in the rocker shaft holder (see step 6 ).
- Set the camshaft holders and chain guide B in place (see step 7 ).
- Torque the camshaft holder bolts to the specified torque (see step 8 ).
- Hold the camshaft, and turn the VTC actuator clockwise until you hear it click. Make sure to lock the VTC actuator by turning it.
- Install the cam chain (see «CAM CHAIN INSTALLATION»(ref-290827-S28985890682008072200000) ).
- Adjust the valve clearance (see «VALVE CLEARANCE ADJUSTMENT»(ref-290827-S18209030542008072200000) ).
Tappet adjust wrench set 07MAA-PR70100
Note. Connect the Honda Diagnostic System (HDS) to the data link connector (DLC) and monitor the engine coolant temperature (ECT) sensor 1 with the HDS. Adjust the valve clearance only when the engine coolant temperature is less than 100°F (38°C).
Scheme 22
Scheme 23
Scheme 24
Scheme 25
Scheme 26
Scheme 27
Scheme 28
- Remove the cylinder head cover (see «CYLINDER HEAD COVER REMOVAL»(ref-290827-S15480674402008072200000) ).
- Set the No. 1 piston at top dead center (TDC). The punch mark (A) on the variable valve timing control (VTC) actuator and the punch mark (B) on the exhaust camshaft sprocket should be at the top. Align the TDC marks (C) on the VTC actuator and exhaust camshaft sprocket.
- Select the correct thickness feeler gauge for the valve clearance you are going to check. Valve Clearance Intake: 0.21-0.25 mm (0.008-0.010 in.) Exhaust: 0.28-0.32 mm (0.011-0.013 in.)
- Insert the feeler gauge (A) between the adjusting screw (B) and the end of the valve stem, then slide it back and forth; you should feel a slight amount of drag.
- If you feel too much or too little drag, loosen the locknut with the tappet adjust wrench set, and turn the adjusting screw until the drag on the feeler gauge is correct.
- Tighten the locknut to the specified torque, and recheck the valve clearance. Repeat the adjustment, if necessary. Specified Torque Intake: 20 N.m (2.0 kgf.m, 15 lbf.ft) Apply new engine oil to the nut threads. Exhaust: 14 N.m (1.4 kgf.m, 10 lbf.ft) Apply new engine oil to the nut threads.
- Rotate the crankshaft 180° clockwise (camshaft pulley turns 90°).
- Check and, if necessary, adjust the valve clearance on No. 3 cylinder.
- Rotate the crankshaft 180° clockwise (camshaft pulley turns 90°).
- Check and, if necessary, adjust the valve clearance on No. 4 cylinder.
- Rotate the crankshaft 180° clockwise (camshaft pulley turns 90°).
- Check and, if necessary, adjust the valve clearance on No. 2 cylinder.
- Install the cylinder head cover (see «CYLINDER HEAD COVER INSTALLATION»(ref-290827-S15928655042008072200000) ).
- Socket, 19 mm 07JAA-001020A or a commercially available 19 mm socket
- Holder handle 07JAB-001020B
- Holder attachment, 50 mm 07NAB-001040A
Scheme 29
- Remove the right front wheel.
- Remove the splash shield (see step 26 in «ENGINE REMOVAL»(ref-290840-S06166089872008072200000) ).
- Remove the drive belt (see «DRIVE BELT REPLACEMENT»(ref-290825-S35994715752008072200000) ).
- Hold the crankshaft pulley with holder handle (A) and holder attachment (B).
- Remove the bolt with a 19 mm socket (C) and breaker bar, then remove the crankshaft pulley.
Scheme 30
Scheme 31
Scheme 32
- Clean the crankshaft pulley (A), crankshaft (B), bolt (C), and washer (D). Lubricate with the new engine oil as shown below.
- Install the crankshaft pulley, and hold the pulley with holder handle (A) and holder attachment (B).
- Torque the bolt to 50 N.m (5.0 kgf.m, 37 lbf.ft) with a torque wrench and 19 mm socket (C). Do not use an impact wrench.
- Mark the bolt head (A) and the crankshaft pulley (B) as shown below, then torque the bolt an additional 90° (The mark on the bolt head lines up with the mark on the crankshaft pulley).
- Install the drive belt (see «DRIVE BELT REPLACEMENT»(ref-290825-S35994715752008072200000) ).
- Install the splash shield (see step 24 in «ENGINE INSTALLATION»(ref-290840-S36876407842008072200000) ).
- Install the right front wheel.
Camshaft lock pin set 07AAB-RWCA120
Note. Keep the cam chain away from magnetic fields.
Scheme 33
Scheme 34
Scheme 35
Scheme 36
Scheme 37
Scheme 38
Scheme 39
Scheme 40
Scheme 41
Scheme 42
Scheme 43
- Remove the right front wheel.
- Remove the splash shield (see step 26 in «ENGINE REMOVAL»(ref-290840-S06166089872008072200000) ).
- Remove the drive belt (see «DRIVE BELT REPLACEMENT»(ref-290825-S35994715752008072200000) ).
- Turn the crankshaft pulley so its top dead center (TDC) mark (A) lines up with the pointer (B).
- Remove the cylinder head cover (see «CYLINDER HEAD COVER REMOVAL»(ref-290827-S15480674402008072200000) ).
- Check that the No. 1 piston TDC marks (A) on the variable valve timing control (VTC) actuator and exhaust camshaft sprocket are aligned.
- Remove the crankshaft pulley (see «CRANKSHAFT PULLEY REMOVAL AND INSTALLATION»(ref-290827-S26594396092008072200000) ).
- Disconnect the crankshaft position (CKP) sensor connector (A) and VTC oil control solenoid valve connector (B).
- Remove the VTC oil control solenoid valve (see «VTC OIL CONTROL SOLENOID VALVE REMOVAL/TEST/INSTALLATION»(ref-290843-S13992397432008072200000) ).
- Support the engine with a jack and wood block under the oil pan.
- Remove the ground cable (A), and remove the upper engine mount bracket (B).
- Remove the side engine mount bracket.
- Remove the chain case (A).
- Remove the CKP pulse plate (B).
- Loosely install the crankshaft pulley.
- Turn the crankshaft counterclockwise to compress the auto-tensioner.
- Align the holes on the lock (A) and the auto-tensioner (B), then insert a 1.2 mm (0.05 in) diameter pin or lock pin (C) into the holes. Turn the crankshaft clockwise to secure the pin.
- Remove the auto-tensioner.
- Remove the crankshaft pulley.
- Remove the cam chain guide B.
- Remove the cam chain guide A and tensioner arm (B).
- Remove the cam chain.
Camshaft lock pin set 07AAB-RWCA120
Note. Keep the cam chain away from magnetic fields. Before this procedure, check that the variable valve timing control (VTC) actuator is locked by turning the VTC actuator counterclockwise. If not locked, turn the VTC actuator clockwise until it stops, then recheck it. If it is still not locked, replace the VTC actuator.
Scheme 44
Scheme 45
Scheme 46
Scheme 47
Scheme 48
Scheme 49
Scheme 50
Scheme 51
Scheme 52
Scheme 53
Scheme 54
Scheme 55
Scheme 56
Scheme 57
Scheme 58
Scheme 59
Scheme 60
Scheme 61
- Set the crankshaft to top dead center (TDC). Align the TDC mark (A) on the crankshaft sprocket with the pointer (B) on the engine block.
- Set the camshafts to TDC. The punch mark (A) on the VTC actuator and the punch mark (B) on the exhaust camshaft sprocket should be at the top. Align the TDC marks (C) on the VTC actuator and exhaust camshaft sprocket.
- To hold the intake camshaft, insert one of the pins (C) from the camshaft lock pin set into the maintenance hole in the camshaft position (CMP) pulse plate A and through the hole in the No. 5 rocker shaft holder (D).
- To hold the exhaust camshaft, insert the other pin from the camshaft lock pin set into the maintenance hole in the camshaft position (CMP) pulse plate B and through the hole in the No. 5 rocker shaft holder.
- Install the cam chain on the crankshaft sprocket with the colored link plate (A) aligned with the mark (B) on the crankshaft sprocket.
- Install the cam chain on the VTC actuator and the exhaust camshaft sprocket with the punch marks (A) aligned with the center of the two colored link plates (B).
- Install the cam chain guide A and the tensioner arm (B).
- Install cam chain guide B.
- Compress the auto-tensioner when replacing the cam chain. Remove the pin from the auto-tensioner. Turn the plate (A) counterclockwise, to release the lock, then press the rod (B), and set the first cam (C) to the first edge of the rack (D). Insert the 1.2 mm (0.05 in.) diameter pin or lock pin (P/N 14511-PNA-003) (E) into the holes (F). NOTE: If the chain tensioner is not set up as described, the tensioner will become damaged.
- Install the auto-tensioner.
- Remove the pin or lock pin from the auto-tensioner.
- Remove the camshaft lock pin set (07AAB-RWCA120).
- Install the crankshaft position (CKP) pulse plate.
- Check the chain case oil seal for damage. If the oil seal is damaged, replace the chain case oil seal (see «CHAIN CASE OIL SEAL INSTALLATION»(ref-290827-S27137179162008072200000) ).
- Remove old liquid gasket from the chain case mating surfaces, bolts, and bolt holes.
- Clean and dry the chain case mating surfaces.
- Apply liquid gasket, P/N 08717-0004, 08718-0001, 08718-0003, or 08718-0009, evenly to the engine block mating surface of the chain case. Install the component within 5 minutes of applying the liquid gasket. NOTE: Apply a 2.5 mm (0.098 in) diameter bead of liquid gasket along the broken line. Apply a 5.0 mm (0.197 in) diameter bead of liquid gasket along the broken line. If too much time has passed after applying the liquid gasket, remove the old liquid gasket and residue, then reapply new liquid gasket.
- Apply liquid gasket, P/N 08717-0004,08718-0001, 08718-0003, or 08718-0009, evenly to the oil pan mating surface of the chain case. Install the component within 5 minutes of applying the liquid gasket. NOTE: If you apply liquid gasket P/N 08718-0012, the component must be installed within 4 minutes. If too much time has passed after applying the liquid gasket, remove the old liquid gasket and residue, then reapply new liquid gasket.
- Install the new O-ring (A) on the chain case. Set the edge of the chain case (B) to the edge of the oil pan (C), then install the chain case on the engine block (D). Wipe off excess liquid gasket on the oil pan and chain case mating surface. NOTE: When installing the chain case, do not slide the bottom surface on the oil pan mounting surface. Wait at least 30 minutes before filling the engine with oil. Do not run the engine for at least 3 hours after installing the chain case.
- Install the side engine mount bracket, then tighten the side engine mount bracket mounting bolts.
- Install the upper engine mount bracket (A), then torque the bolt/nuts in the numbered sequence shown below.
- Install the ground cable (B).
- Remove the jack and the wood block.
- Tighten the side engine mount bracket mounting bolt/nuts in the numbered sequence shown.
- Install the VTC oil control solenoid valve (see «VTC OIL CONTROL SOLENOID VALVE REMOVAL/TEST/INSTALLATION»(ref-290843-S13992397432008072200000) ).
- Connect the CKP sensor connector (A) and the VTC oil control solenoid valve connector (B).
- Install the crankshaft pulley (see «INSTALLATION»(ref-290827-S33675359612008072200000) ).
- Install the cylinder head cover (see «CYLINDER HEAD COVER INSTALLATION»(ref-290827-S15928655042008072200000) ).
- Install the drive belt (see «DRIVE BELT REPLACEMENT»(ref-290825-S35994715752008072200000) ).
- Install the splash shield (see step 24 in «ENGINE INSTALLATION»(ref-290840-S36876407842008072200000) ).
- Install the right front wheel.
- Do the CKP pattern clear/CKP pattern learn procedure (see «CRANK (CKP) PATTERN CLEAR/CRANK (CKP) PATTERN LEARN»(ref-290833-S05169572102008072200000) ).
Scheme 62
Scheme 63
Scheme 64
Scheme 65
- Remove the chain case cover.
- Turn the crankshaft counterclockwise to compress the auto-tensioner.
- Align the holes on the lock (A) and the auto-tensioner (B), then insert a 1.5 mm (0.06 in.) diameter pin (C) into the holes. Turn the crankshaft clockwise to secure the pin.
- Remove the auto-tensioner.
Scheme 66
Scheme 67
Scheme 68
Scheme 69
- Install the auto-tensioner.
- Remove the pin from the auto-tensioner.
- Remove any old liquid gasket from the chain case cover mating surfaces, bolts, and bolt holes.
- Clean and dry the chain case cover mating surfaces.
- Apply liquid gasket, P/N 08717-0004, 08718-0001, 08718-0003, or 08718-0009, evenly to the chain case mating surface of the chain case cover. Install the component within 5 minutes of applying the liquid gasket. NOTE: If you apply liquid gasket P/N 08718-0012, the component must be installed within 4 minutes. If too much time has passed after applying the liquid gasket, remove the old liquid gasket and residue, then reapply new liquid gasket.
- Install the chain case cover. NOTE: Wait for at least 30 minutes before filling the engine with oil. Do not run the engine for at least 3 hours after installing the chain case cover.
- Handle driver 07749-0010000
- Attachment, 52 x 55 mm 07746-0010400
Scheme 70
Scheme 71
- Clean and dry the crankshaft oil seal.
- Apply a light coat of new engine oil to the lip of the chain oil seal.
- Use the handle driver, 15 x 135L and attachment, 52 x 55 mm to drive a new oil seal squarely into the chain case to the specified installed height.
- Measure the distance between the chain case surface (A) and oil seal (B).
Scheme 72
- Remove the right front wheel.
- Remove the splash shield (see step 26 in «ENGINE REMOVAL»(ref-290840-S06166089872008072200000) ).
- Remove the drive belt (see «DRIVE BELT REPLACEMENT»(ref-290825-S35994715752008072200000) ).
- Remove the cylinder head cover (see «CYLINDER HEAD COVER REMOVAL»(ref-290827-S15480674402008072200000) ).
- Remove the crankshaft pulley (see «CRANKSHAFT PULLEY REMOVAL AND INSTALLATION»(ref-290827-S26594396092008072200000) ).
- Disconnect the crankshaft position (CKP) sensor connector and variable valve timing control (VTC) oil control solenoid valve connector (see step 8 ).
- Remove the VTC oil control solenoid valve (see «VTC OIL CONTROL SOLENOID VALVE REMOVAL/TEST/INSTALLATION»(ref-290843-S13992397432008072200000) ).
- Support the engine with a jack and wood block under the oil pan.
- Remove the ground cable, and remove the upper bracket (see step 11 ).
- Remove the side engine mount bracket (see step 12 ).
- Remove the chain case (see step 13 ).
- Measure the tensioner rod length between the tensioner body and bottom of the flat surface section on the tensioner rod. If the length is more than the service limit, replace the cam chain and oil pump chain.
- Check the chain case oil seal for damage. If the oil seal is damaged, replace the chain case oil seal (see «CHAIN CASE OIL SEAL INSTALLATION»(ref-290827-S27137179162008072200000) ).
- Remove all of the old liquid gasket from the chain case mating surfaces, bolt and bolt holes.
- Clean and dry the chain case mating surfaces.
- Apply liquid gasket, P/N 08717-0004, 08718-0001, 08718-0003, or 08718-0009, evenly to the engine block mating surface of the chain case. Install the component within 5 minutes of applying the liquid gasket (see step 17 ). NOTE: If you apply liquid gasket P/N 08718-0012, the component must be installed within 4 minutes. If too much time has passed after applying the liquid gasket, remove the old liquid gasket and residue, then reapply new liquid gasket.
- Apply liquid gasket to the engine block upper surface contact areas on the chain case and lower block upper surface contact areas on the chain case (see step 18) ).
- Apply liquid gasket, P/N 08717-0004,08718-0001, 08718-0003, or 08718-0009, evenly to the oil pan mating surface of the chain case. Install the component within 5 minutes of applying the liquid gasket (see step 18 ). NOTE: If you apply liquid gasket P/N 08718-0012, the component must be installed within 4 minutes. If too much time has passed after applying the liquid gasket, remove the old liquid gasket and residue, then reapply new liquid gasket.
- Install the new O-ring on the chain case. Set the edge of the chain case to the edge of the oil pan, then install the chain case on the engine block (see step 19 ). Wipe off the excess liquid gasket on the oil pan and chain case mating surface. NOTE: When installing the chain case, do not slide the bottom surface onto the oil pan mounting surface. Wait at least 30 minutes before filling the engine with oil. Do not run the engine for at least 3 hours after installing the chain case.
- Install the side engine mount bracket (see step 20 ).
- Install the upper bracket and the ground cable (see step 21 ).
- Remove the jack and the wood block.
- Install the VTC oil control solenoid valve (see «VTC OIL CONTROL SOLENOID VALVE REMOVAL/TEST/INSTALLATION»(ref-290843-S13992397432008072200000) ).
- Connect the CKP sensor connector and VTC oil control solenoid valve connector (see step 26 ).
- Install the crankshaft pulley (see «INSTALLATION»(ref-290827-S33675359612008072200000) ).
- Install the cylinder head cover (see «CYLINDER HEAD COVER INSTALLATION»(ref-290827-S15928655042008072200000) ).
- Install the drive belt (see «DRIVE BELT REPLACEMENT»(ref-290825-S35994715752008072200000) ).
- Install the splash shield (see step 24 in «ENGINE INSTALLATION»(ref-290840-S36876407842008072200000) ).
- Install the right front wheel.
- Do the CKP pattern clear/CKP learn procedure (see «CRANK (CKP) PATTERN CLEAR/CRANK (CKP) PATTERN LEARN»(ref-290833-S05169572102008072200000) ).
Scheme 73
- Remove the right front wheel.
- Remove the splash shield (see step 24 in «ENGINE REMOVAL»(ref-290840-S06166089872008072200000) ).
- Remove the drive belt (see «DRIVE BELT REPLACEMENT»(ref-290825-S35994715752008072200000) ).
- Remove the cylinder head cover (see «CYLINDER HEAD COVER REMOVAL»(ref-290827-S15480674402008072200000) ).
- Remove the crankshaft pulley (see «CRANKSHAFT PULLEY REMOVAL AND INSTALLATION»(ref-290827-S26594396092008072200000) ).
- Disconnect the crankshaft position (CKP) sensor connector and variable valve timing control (VTC) oil control solenoid valve connector (see step 8 ).
- Remove the VTC oil control solenoid valve (see «VTC OIL CONTROL SOLENOID VALVE REMOVAL/TEST/INSTALLATION»(ref-290843-S13992397432008072200000) ).
- Support the engine with a jack and wood block under the oil pan.
- Remove the ground cable, then remove the upper engine mount bracket (see step 11 ).
- Remove the side engine mount bracket (see step 12 ).
- Remove the chain case (see step 13 ).
- Remove the CKP pulse plate.
- Install the CKP pulse plate.
- Check the chain case oil seal for damage. If the oil seal is damaged, replace the chain case oil seal (see «CHAIN CASE OIL SEAL INSTALLATION»(ref-290827-S27137179162008072200000) ).
- Remove any old liquid gasket from the chain case mating surfaces, bolt, and bolt holes.
- Clean and dry the chain case mating surfaces.
- Apply liquid gasket, P/N 08717-0004,08718-0001, 08718-0003, or 08718-0009, evenly to the engine block mating surface of the chain case. Install the component within 5 minutes of applying the liquid gasket (see step 17 ). NOTE: If you apply liquid gasket P/N 08718-0012, the component must be installed within 4 minutes. If too much time has passed after applying the liquid gasket, remove the old liquid gasket and residue, then reapply new liquid gasket.
- Apply liquid gasket evenly to the engine block upper surface contact areas on the chain case and lower block upper surface contact areas on the chain case (see step 18 ).
- Apply liquid gasket, P/N 08717-0004, 08718-0001, 08718-0003, or 08718-0009, evenly to the oil pan mating surface of the chain case. Install the component within 5 minutes of applying the liquid gasket (see step 18 ). NOTE: If you apply liquid gasket P/N 08718-0012, the component must be installed within 4 minutes. If too much time has passed after applying the liquid gasket, remove the old liquid gasket and residue, then reapply new liquid gasket.
- Install the new O-ring on the chain case. Set the edge of the chain case to the edge of the oil pan, then install the chain case on the engine block (see step 19 ). Wipe off the excess liquid gasket on the oil pan and chain case mating surface. NOTE: When installing the chain case, do not slide the bottom surface on the oil pan mounting surface. Wait at least 30 minutes before filling the engine with oil. Do not run the engine for at least 3 hours after installing the chain case.
- Install the side engine mount bracket (see step 20 ).
- Install the upper engine mount bracket and the ground cable (see step 21 ).
- Remove the jack and the wood block.
- Install the VTC oil control solenoid valve (see «VTC OIL CONTROL SOLENOID VALVE REMOVAL/TEST/INSTALLATION»(ref-290843-S13992397432008072200000) ).
- Connect the CKP sensor connector and VTC oil control solenoid valve connector (see step 26 ).
- Install the crankshaft pulley (see «INSTALLATION»(ref-290827-S33675359612008072200000) ).
- Install the cylinder head cover (see «CYLINDER HEAD COVER INSTALLATION»(ref-290827-S15928655042008072200000) ).
- Install the drive belt (see «DRIVE BELT REPLACEMENT»(ref-290825-S35994715752008072200000) ).
- Install the splash shield (see step 24 in «ENGINE INSTALLATION»(ref-290840-S36876407842008072200000) ).
- Install the right front wheel.
- Do the CKP pattern clear/CKP learn procedure (see «CRANK (CKP) PATTERN CLEAR/CRANK (CKP) PATTERN LEARN»(ref-290833-S05169572102008072200000) ).
Scheme 74
Scheme 75
Scheme 76
- Remove the engine cover.
- Remove the two bolts (A) securing the vacuum line.
- Remove the bolt (B) securing the power steering (P/S) hose bracket.
- Remove the dipstick (C) and breather hose (D).
- Remove the four ignition coils (see «IGNITION COIL REMOVAL/INSTALLATION»(ref-290826-S10969693632008072200000) ).
- Remove the cylinder head cover.
Scheme 77
Scheme 78
Scheme 79
Scheme 80
Scheme 81
Scheme 82
- Check the spark plug seals for damage. If any seals are damaged, replace it.
- Thoroughly clean the head cover gasket and the groove. Check the head cover gasket for damage. If the gasket is damaged, replace it.
- Install the head cover gasket (A) in the groove of the cylinder head cover (B). Make sure the gasket is evenly seated.
- Remove all of the old liquid gasket from the chain case and No. 5 rocker shaft holder.
- Clean the head cover contacting surfaces with a shop towel.
- Apply liquid gasket, P/N 08717-0004,08718-0001, 08718-0003, or 08718-0009, evenly to the chain case and the No. 5 rocker shaft holder mating surface. Install the component within 5 minutes of applying the liquid gasket. NOTE: If you apply liquid gasket P/N 08718-0012, the component must be installed within 4 minutes. If too much time has passed after applying the liquid gasket, remove the old liquid gasket and residue, then reapply new liquid gasket.
- Set the spark plug seals (A) on the spark plug tubes. Place the cylinder head cover (B) on the cylinder head, then slide the cover slightly back and forth to seat the head cover gasket.
- Inspect the spark plug seals for damage.
- Inspect the cover washers (C). Replace any washer that is damaged or deteriorated.
- Torque the bolts in three steps. In the final step torque all bolts, in sequence, to 12 N.m (1.2 kgf.m, 8.8 lbf.ft).
- Install the dipstick (A) and breather hose (B).
- Torque the bolt (C) securing the power steering (P/S) hose bracket.
- Torque the two bolts (D) securing the vacuum line.
- Install the four ignition coils (see «IGNITION COIL REMOVAL/INSTALLATION»(ref-290826-S10969693632008072200000) ).
- Check that all tubes, hoses, and connectors are installed correctly.
- Install the engine cover.
Note. Use fender covers to avoid damaging the painted surfaces. To avoid damaging the wires and terminals, unplug the wiring connectors carefully while holding the connector portion. To avoid damaging the cylinder head, wait until the engine coolant temperature drops below 100°F (38°C) before loosening the cylinder head bolts. Mark all wiring and hoses to avoid misconnection. Also, be sure that they do not contact other wiring or hoses, or interfere with other parts.
Scheme 83
Scheme 84
Scheme 85
Scheme 86
Scheme 87
Scheme 88
Scheme 89
Scheme 90
- Relieve the fuel pressure (see «FUEL PRESSURE RELIEVING»(ref-290822-S08193520882008072200000) ).
- Drain the engine coolant (see «COOLANT CHECK»(ref-290817-S27864475492008072200000) ).
- Remove the drive belt (see «DRIVE BELT REPLACEMENT»(ref-290825-S35994715752008072200000) ).
- Disconnect the mass air flow (MAF) sensor/intake air temperature (IAT) sensor connector (A).
- Disconnect the vacuum hose (B) and breather pipe (C), then remove the intake air duct (D).
- Remove the quick-connect fitting cover (A), then disconnect the fuel feed hose (B) (see «FUEL LINE/QUICK-CONNECT FITTING REMOVAL»(ref-290822-S30492555642008072200000) ).
- Remove the bolt securing the connecting pipe support bracket from the engine block.
- Remove the evaporative emission (EVAP) canister hose (A) and brake booster vacuum hose (B).
- Remove the intake manifold (see «REMOVAL»(ref-290821-S41603061832008072200000) ).
- Remove the exhaust manifold (see «EXHAUST MANIFOLD REMOVAL AND INSTALLATION»(ref-290821-S39529152502008072200000) ).
- Remove the positive crankcase ventilation (PCV) hose (A) and ground cable (B).
- Remove the upper radiator hose (A), heater hoses (B), and water bypass hose (C).
- Remove the engine wire harness connectors and wire harness clamps from the cylinder head. Four injector connectors Engine coolant temperature (ECT) sensor 1 connector Camshaft position (CMP) sensor A connector (Intake side) Camshaft position (CMP) sensor B connector (Exhaust side) Rocker arm oil control solenoid (VTEC solenoid valve) connector Rocker arm oil pressure switch (VTEC oil pressure switch) connector
- Remove the three bolts (A) securing the EVAP canister purge valve bracket and remove the two bolts (B) securing the harness bracket.
- Remove the cam chain (see «CAM CHAIN REMOVAL»(ref-290827-S01491762362008072200000) ).
- Remove the rocker arm assembly (see «ROCKER ARM ASSEMBLY REMOVAL»(ref-290827-S09277622252008072200000) ).
- Remove the cylinder head bolts. To prevent warpage, loosen the bolts in sequence 1/3 turn at a time, repeat the sequence until all bolts are loosened.
- Remove the cylinder head.
Scheme 91
Scheme 92
- Remove the cylinder head cover (see «CYLINDER HEAD COVER REMOVAL»(ref-290827-S15480674402008072200000) ).
- Hold the intake camshaft with an open-end wrench, then loosen the bolt.
- Remove the camshaft position (CMP) pulse plate A.
- Install the CMP pulse plate A in the reverse order of removal.
Scheme 93
Scheme 94
- Remove the cylinder head cover (see «CYLINDER HEAD COVER REMOVAL»(ref-290827-S15480674402008072200000) ).
- Hold the exhaust camshaft with an open-end wrench, then loosen the bolt.
- Remove the camshaft position (CMP) pulse plate B.
- Install the CMP pulse plate B in the reverse order of removal.
Scheme 95
- Remove the cam chain (see «CAM CHAIN REMOVAL»(ref-290827-S01491762362008072200000) ).
- Hold the camshaft with an open-end wrench, then loosen the VTC actuator mounting bolt and the exhaust camshaft sprocket mounting bolt. NOTE: Do not remove the VTC actuator and the exhaust camshaft sprocket mounting bolts.
- Check that the No. 1 piston TDC marks (A) on the VTC actuator and the exhaust camshaft sprocket are aligned.
- Remove the chain case cover. Refer to «Auto-tensioner Removal and Installation»(ref-290827-S19594674382008072200000) .
- Rotate the crankshaft counterclockwise and align the holes on the lock (A) and the auto-tensioner (B), then insert a 1.2 mm (3/64 in) diameter pin (C) into the holes.
- Turn the crankshaft clockwise to secure the pin and the TDC on the No. 1 cylinder.
- Loosen the locknuts and the adjusting screws. Refer to 2
- Remove the camshaft holder bolts. Refer to 8
- Remove the five camshaft holders and cam chain guide B.
- Carefully tip up the intake camshaft on the transmission side of the engine until there is enough slack in the chain to lift the chain off of the VTC actuator's teeth.
- Remove the intake and exhaust camshafts while keeping some tension on the cam chain.
- Secure the cam chain to the A/C compressor suction hose or the power steering hose with a wire tie to prevent the chain from falling down into the chain case.
- Remove the VTC actuator and the exhaust camshaft sprocket.
Scheme 96
- Install the VTC actuator and the exhaust camshaft sprocket. NOTE: Install the VTC actuator while in the unlocked position.
- Apply new engine oil to the threads of the VTC actuator and the exhaust camshaft sprocket mounting bolts, then loosely install them.
- Turn the VTC actuator clockwise until you hear it click. Make sure to lock the VTC actuator by turning it.
- Remove the wire tie while keeping light tension on the cam chain.
- Slide the intake and exhaust camshafts in at an angle to allow the cam chain to slip over the VTC actuator's teeth and the exhaust sprocket's teeth.
- Line up the marks made in step 3 for each cam.
- Apply new engine oil to the camshaft journals and lobes on both cams, and reinstall the five camshaft holders and cam chain guide B in place.
- Tighten the camshaft holder bolts to the specified torque. Refer to 8
- Hold the camshaft with an open-end wrench, then tighten the mounting bolts. Specified Torque VTC Actuator Mounting Bolt: 115 N.m (11.5 kgf.m, 85 lbf.ft) Exhaust Camshaft Sprocket Mounting Bolt: 73 N.m (7.3 kgf.m, 54 lbf.ft)
- Remove the 1.2 mm (3/64 in) diameter pin from the auto-tensioner.
- Remove all of the old liquid gasket from the chain case cover mating surfaces, the bolts, and the bolt holes.
- Clean and dry the chain case cover mating surfaces.
- Apply liquid gasket, P/N 08717-0004, 08718-0003, or 08718-0009 to the chain case mating surface of the chain case cover, and to the inside edge of the threaded bolt holes. Install the component within 5 minutes of applying the liquid gasket 5 .
- Install the chain case cover 6 .
- Adjust the valve clearance «Valve Clearance Adjustment»(ref-290827-S18209030542008072200000) .
- Install the cylinder head cover «Cylinder Head Cover Installation»(ref-290827-S15928655042008072200000) .
Scheme 97
- Remove the cylinder head (see «CYLINDER HEAD REMOVAL»(ref-290827-S10641636572008072200000) ).
- Inspect the camshaft (see «CAMSHAFT INSPECTION»(ref-290827-S26687365262008072200000) ).
- Check the cylinder head for warpage. Measure along the edges, and three ways across the center. If warpage is less than 0.05 mm (0.002 in.), cylinder head resurfacing is not required. If warpage is between 0.05 mm (0.002 in.) to 0.2 mm (0.008 in.), resurface the cylinder head. Maximum resurface limit is 0.2 mm (0.008 in.) based on a height of 104 mm (4.09 in.). Cylinder Head Height Standard (New): 103.95-104.05 mm (4.093-4.096 in.)
Scheme 98
Scheme 99
Scheme 100
- Remove the cam chain (see «CAM CHAIN REMOVAL»(ref-290827-S01491762362008072200000) ).
- Loosen the rocker arm adjusting screws (A).
- Remove the camshaft holder bolts. To prevent damaging the camshafts, loosen the bolts in sequence two turns at a time, in a crisscross pattern. NOTE: Bolt (1) is not on all engines.
- Remove the cam chain guide B, camshaft holders, and camshafts.
- Insert the bolts (A) into the rocker shaft holder, then remove the rocker arm assembly (B).
Valve spring compressor attachment 07757-PJ1010A
Note. Identify the valves and valve springs as they are removed so that each item can be reinstalled in its original position.
Scheme 101
Scheme 102
Scheme 103
Scheme 104
- Remove the cylinder head (see «CYLINDER HEAD REMOVAL»(ref-290827-S10641636572008072200000) ).
- Using an appropriate-sized socket (A) and plastic mallet (B), lightly tap the valve spring retainer to loosen the valve cotters.
- Install the valve spring compressor attachment and valve spring compressor. Compress the valve spring and remove the valve cotters.
- Remove the valve spring compressor, valve spring compressor attachment, valve spring retainer, and valve spring.
- Install the valve guide seal remover.
- Remove the valve seal.
- Remove the valve spring seat.
Scheme 105
- Remove the valves (see «VALVE, SPRING, AND VALVE SEAL REMOVAL»(ref-290827-S27647446972008072200000) ).
- Measure the valve in these areas. Intake Valve Dimensions A Standard (New): 34.85-35.15 mm (1.372-1.384 in.) B Standard (New): 108.7-109.5 mm (4.280-4.311 in.) C Standard (New): 5.475-5.485 mm (0.2156-0.2159 in.) C Service Limit: 5.445 mm (0.214 in.) Exhaust Valve Dimensions A Standard (New): 29.85-30.15 mm (1.175-1.187 in.) B Standard (New): 108.3-109.1 mm (4.264-4.295 in.) C Standard (New): 5.450-5.460 mm (0.2146-0.2150 in.) C Service Limit: 5.42 mm (0.213 in.)
Scheme 106
- Remove the valves (see «VALVE, SPRING, AND VALVE SEAL REMOVAL»(ref-290827-S27647446972008072200000) ).
- Slide the valve out of its guide about 10 mm (3/8 in.), then measure the guide-to-stem clearance with a dial indicator while rocking the stem in the direction of normal thrust (wobble method). If the measurement exceeds the service limit, recheck it using a new valve. If the measurement is now within the service limit, reassemble using a new valve. If the measurement with a new valve still exceeds the service limit, go to step 3 . Intake Valve Stem-to-Guide Clearance Standard (New): 0.06-0.11 mm (0.002-0.004 in.) Service Limit: 0.16 mm (0.006 in.) Exhaust Valve Stem-to-Guide Clearance Standard (New): 0.11-0.16 mm (0.004-0.006 in.) Service Limit: 0.22 mm (0.009 in.)
- Subtract the O.D. of the valve stem, measured with a micrometer, from the I.D. of the valve guide, measured with an inside micrometer or ball gauge. Take the measurements in three places along the valve stem and three places inside the valve guide. The difference between the largest guide measurement and the smallest stem measurement should not exceed the service limit. Intake Valve Stem-to-Guide Clearance Standard (New): 0.030-0.055 mm (0.0012-0.0022 in.) Service Limit: 0.08 mm (0.003 in.) Exhaust Valve Stem-to-Guide Clearance Standard (New): 0.055-0.080 mm (0.0022-0.0031 in.) Service Limit: 0.11 mm (0.004 in.)
- Valve guide driver, 5.5 mm 07742-0010100
- Valve guide reamer, 5.5 mm 07HAH-PJ7A100
Scheme 107
Scheme 108
Scheme 109
Scheme 110
Scheme 111
- Inspect valve stem-to-guide clearance (see «VALVE INSPECTION»(ref-290827-S39969190062008072200000) ).
- As shown below, use a commercially available air-impact valve guide driver (A) modified to fit the diameter of the valve guides. In most cases, the same procedure can be done using the valve guide driver, and a conventional hammer.
- Select the proper replacement guides, and chill them in the freezer section of a refrigerator for about an hour.
- Use a hot plate or oven to evenly heat the cylinder head to 300°F (150°C). Monitor the temperature with a cooking thermometer. Do not get the head hotter than 300°F (150°C); excessive heat may loosen the valve seats.
- Working from the camshaft side, use the driver and an air hammer to drive the guide about 2 mm (0.1 in.) towards the combustion chamber. This will knock off some of the carbon and make removal easier. Hold the air hammer directly inline with the valve guide to prevent damaging the driver. Wear safety goggles or a face shield.
- Turn the head over, and drive the guide out toward the camshaft side of the head.
- If a valve guide won't move, drill it out with a 8 mm (5/16 in.) bit, then try again. NOTE: Drill guides only in extreme cases, you could damage the cylinder head if the guide breaks.
- Take out the new guide(s) from the freezer, one at a time, as you need them.
- Apply a thin coat of new engine oil to the outside of the new valve guide. Install the guide from the camshaft side of the head, use the valve guide driver to drive the guide into the specified installed height (A) of the guide (B). If you have all 16 guides to do, you may have to reheat the head. Valve Guide Installed Height Intake: 15.2-16.2 mm (0.598-0.638 in.) Exhaust: 15.5-16.5 mm (0.610-0.650 in.)
- Coat both reamer and valve guide with cutting oil.
- Rotate the reamer clockwise the full length of the valve guide bore.
- Continue to rotate the reamer clockwise while removing it from the bore.
- Thoroughly wash the guide in detergent and water to remove any cutting residue.
- Check the clearances with a valve (see «VALVE INSPECTION»(ref-290827-S39969190062008072200000) ). Verify that a valve slides in the intake and exhaust valve guides without sticking.
- Inspect the valve seating. If necessary, renew the valve seat using a valve seat cutter (see «VALVE SEAT RECONDITIONING»(ref-290827-S29127663862008072200000) ).
Scheme 112
Scheme 113
Scheme 114
Scheme 115
- Inspect valve stem-to-guide clearance (see «VALVE INSPECTION»(ref-290827-S39969190062008072200000) ). If the valve guides are worn, replace them (see «VALVE GUIDE REPLACEMENT»(ref-290827-S22349311092008072200000) ) before cutting the valve seats.
- Renew the valve seats in the cylinder head using a valve seat cutter.
- Carefully cut a 45° seat, removing only enough material to ensure a smooth and concentric seat.
- Bevel the upper and lower edges at the angles shown in the illustration. Check the width of the seat and adjust accordingly.
- Make one more very light pass with the 45° cutter to remove any possible burrs caused by the other cutters. Valve Seat Width Standard (New): 1.25-1.55 mm (0.049-0.061 in.) Service Limit: 2.00 mm (0.079 in.)
- After resurfacing the seat, inspect for even valve seating. Apply Prussian Blue compound (A) to the valve face. Insert the valve in its original location in the head, then lift it and snap it closed against the seat several times.
- The actual valve seating surface (B), as shown below by the blue compound, should be centered on the seat. If it is too high (closer to the valve stem), you must make a second cut with the 67.5° cutter to move it down, then one more cut with the 45° cutter to restore seat width. If it is too low (close to the valve edge), you must make a second cut with the 35° cutter (intake side) or the 30° cutter (exhaust side) to move it up, then make one more cut with the 45° cutter to restore seat width. NOTE: The final cut should always be made with the 45° cutter.
- Insert the intake and exhaust valves in the head, and measure valve stem installed height (A). Intake Valve Stem Installed Height Standard (New): 44.0-44.5 mm (1.73-1.75 in.) Service Limit: 44.7 mm (1.76 in.) Exhaust Valve Stem Installed Height Standard (New): 44.1-44.6 mm (1.74-1.76 in.) Service Limit: 44.8 mm (1.76 in.)
- If valve stem installed height is beyond the service limit, replace the valve and recheck. If it is still beyond the service limit, replace the cylinder head, the valve seat in the head is too deep.
- Stem seal driver 07PAD-0010000
- Valve spring compressor attachment 07757-PJ1010A
Scheme 116
Scheme 117
Scheme 118
- Coat the valve stems with new engine oil. Install the valves in the valve guides.
- Check that the valves move up and down smoothly.
- Install the spring seats on the cylinder head.
- Install the new valve seals (A) using the stem seal driver (B). NOTE: The exhaust valve seal (C) has a black spring (D), and the intake valve seal (E) has a white spring (F). They are not interchangeable.
- Install the valve spring and valve spring retainer. Place the end of the valve spring with closely wound coils toward the cylinder head.
- Install the valve spring compressor attachment and valve spring compressor. Compress the spring, and install the valve cotters.
- Remove the valve spring compressor and valve spring compressor attachment.
- Lightly tap the end of each valve stem two or three times with a plastic mallet (A) to ensure proper seating of the valve and valve cotters. Tap the valve stem only along its axis so you do not bend the stem.
Scheme 119
Scheme 120
Scheme 121
Scheme 122
- Reassemble the rocker arm assembly (see «ROCKER ARM AND SHAFT DISASSEMBLY/REASSEMBLY»(ref-290827-S18928137472008072200000) ).
- Clean and dry the No. 5 rocker shaft holder mating surface.
- Apply liquid gasket, P/N 08717-0004,08718-0001, 08718-0003, or 08718-0009, evenly to the cylinder head mating surface of the No. 5 rocker shaft holder. Install the component within 5 minutes of applying the liquid gasket. NOTE: If you apply liquid gasket P/N 08718-0012, the component must be installed within 4 minutes. If too much time has passed after applying the liquid gasket, remove the old liquid gasket and residue, then reapply new liquid gasket.
- Insert the bolts (A) into the rocker shaft holder, then install the rocker arm assembly (B) on the cylinder head.
- Remove the bolts from the rocker shaft holder.
- Make sure the punch marks on the variable valve timing control (VTC) actuator and exhaust camshaft sprocket are facing up, then set the camshafts (A) in the holder. Apply new engine oil to the camshaft journals and lobes.
- Set the camshaft holders (B) and cam chain guide B (C) in place.
- Torque the bolts in the specified sequence. NOTE: If the engine does not have bolt (21), skip it and continue the torque sequence. Specified Torque 8 x 1.25 mm Bolts: 22 N.m (2.2 kgf.m, 16 lbf.ft) 6 x 1.0 mm Bolts: 12 N.m (1.2 kgf.m, 8.7 lbf.ft) 6 x 1.0 mm Bolts: (21), (22), (23)
- Install the cam chain (see «CAM CHAIN INSTALLATION»(ref-290827-S28985890682008072200000) ), and adjust the valve clearance (see «VALVE CLEARANCE ADJUSTMENT»(ref-290827-S18209030542008072200000) ).
Install the cylinder head in the reverse order of removal
Scheme 123
Scheme 124
Scheme 125
Scheme 126
Scheme 127
Scheme 128
Scheme 129
Scheme 130
Scheme 131
Scheme 132
Scheme 133
Scheme 134
Scheme 135
- Install a new coolant separator (A) in the engine block whenever the engine block is replaced.
- Clean the cylinder head and engine block surface.
- Install the new cylinder head gasket (A) and dowel pins (B) on the engine block. Always use a new cylinder head gasket.
- Set the crankshaft to top dead center (TDC). Align the TDC mark (A) on the crankshaft sprocket with the pointer (B) on the engine block.
- Set the camshaft pulley to TDC (see step 2 ).
- Install the cylinder head on the engine block.
- Measure the diameter of each cylinder head bolt at point A and point B.
- If either diameter is less than 10.6 mm (0.42 in.), replace the cylinder head bolt.
- Apply new engine oil to the threads and flange of all the cylinder head bolts.
- Tighten the cylinder head bolts in sequence to 40 N.m (4.0 kgf.m, 29 lbf.ft). Use a beam-type torque wrench. When using a preset-type torque wrench, be sure to torque slowly and do not over torque. If a bolt makes any noise while you are torquing it, loosen the bolt and torque it from the first step.
- After torquing, torque all cylinder head bolts in two steps (90° per step) using the sequence shown in step 10 above. If you are using a new cylinder head bolt, torque the bolt an extra 90°. NOTE: Remove the cylinder head bolt if you torqued it beyond the specified angle, and go back to step 6 of the procedure. Do not loosen it back to the specified angle.
- Install the rocker arm assembly (see «ROCKER ARM ASSEMBLY INSTALLATION»(ref-290827-S21095392312008072200000) ).
- Install the cam chain (see «CAM CHAIN INSTALLATION»(ref-290827-S28985890682008072200000) ).
- Tighten the three bolts (A) securing the evaporative emission (EVAP) canister purge valve bracket, and torque the two bolts (B) securing the harness brackets.
- Connect the following engine wire harness connectors, and install the wire harness clamps from the cylinder head: Four injector connectors Engine coolant temperature (ECT) sensor 1 connector Camshaft position (CMP) sensor A connector (Intake side) Camshaft position (CMP) sensor B connector (Exhaust side) Rocker arm oil control solenoid (VTEC solenoid valve) connector Rocker arm oil pressure switch (VTEC oil pressure switch) connector
- Connect the upper radiator hose (A), the heater hoses (B), and the water bypass hose (C).
- Connect the positive crankcase ventilation (PCV) hose (A) and ground cable (B).
- Install the exhaust manifold (see «EXHAUST MANIFOLD REMOVAL AND INSTALLATION»(ref-290821-S39529152502008072200000) ).
- Install the intake manifold (see «INSTALLATION»(ref-290821-S27171017002008072200000) ).
- Connect the EVAP canister hose (A) and brake booster vacuum hose (B).
- Tighten the bolt securing the connecting pipe support bracket to the engine block.
- Connect the fuel feed hose (A) (see «FUEL LINE/QUICK-CONNECT FITTING INSTALLATION»(ref-290822-S29701361102008072200000) ), then install the quick-connect fitting cover (B).
- Install the intake air duct (A), then connect the mass airflow (MAF) sensor/intake air temperature (IAT) sensor connector (B), and connect the vacuum hose (C) and breather pipe (D).
- Install the drive belt (see «DRIVE BELT REPLACEMENT»(ref-290825-S35994715752008072200000) ).
- After installation, check that all tubes, hoses, and connectors are installed correctly.
- Inspect for fuel leaks. Turn the ignition switch to ON (II) (do not operate the starter) so the fuel pump runs for about 2 seconds and pressurizes the fuel line. Repeat this operation three times, then check for fuel leakage at any point in the fuel line.
- Refill the radiator with engine coolant, and bleed air from the cooling system with the heater valve open (see «COOLANT CHECK»(ref-290817-S27864475492008072200000) ).
- Do the engine control module (ECM)/powertrain control module (PCM) idle learn procedure (see «ECM/PCM IDLE LEARN PROCEDURE»(ref-290807-S02808252682008072200000) ).
- Do the crankshaft position (CKP) pattern clear/CKP pattern learn procedure (see «CRANK (CKP) PATTERN CLEAR/CRANK (CKP) PATTERN LEARN»(ref-290833-S05169572102008072200000) ).
- Inspect the idle speed (see «IDLE SPEED INSPECTION»(ref-290807-S38509989942008072200000) ).
- Inspect the ignition timing (see «IGNITION TIMING INSPECTION»(ref-290826-S15240868122008072200000) ).