Transfer Assembly - M/t: Removal & Installation Honda CR-V II

Transfer Assembly Removal

Note. Make sure the lifts, jacks, and safety stands are placed properly.

Scheme 87

Scheme 88

1. Raise the front of the vehicle, and support it with safety stands.
2. Set the parking brake, and block both rear wheels securely.
3. Drain the manual transmission fluid. Reinstall the drain plug with a new sealing washer (see «TRANSMISSION FLUID INSPECTION AND REPLACEMENT»(ref-171483-S13151896612005020700000) ).
4. Make reference marks (A) across the propeller shaft (B) and the companion flanges (C).
5. Separate the propeller shaft from the transfer assembly.
6. Remove the transfer assembly (A), the dowel pin (B), and the O-ring (C).

Transfer Assembly Installation

Note. While installing the transfer assembly on the transmission, do not allow dust or other foreign particles to enter the transmission. Be careful not to damage the clutch housing with the transfer driven gear.

Scheme 89

Scheme 90

1. Install a new O-ring (A) on the transfer assembly (B), then install the dowel pin (C) on the transmission.
2. Apply manual transmission fluid (MTF) to the transfer drive gear and transmission contact area, then install the transfer assembly on the transmission.
3. Install the propeller shaft on the transfer assembly by aligning the reference marks.
4. Refill the transmission with MTF (see «TRANSMISSION FLUID INSPECTION AND REPLACEMENT»(ref-171483-S13151896612005020700000) ).
5. Start the engine, and run it to normal operating temperature (the radiator fan comes on). Turn the engine off, and check the fluid level.

Transfer Holder Bearing Race Replacement

Special Tools Required

1. Attachment, 72 x 75 mm 07746-0010600
2. Driver 07749-0010000

Note. Coat all parts with MTF during reassembly.

Scheme 91

Scheme 92

1. Remove the tapered roller bearing outer race (A) and the 76 mm thrust shim (B) from the transfer holder.
2. Install the 76 mm thrust shim (A) in the transfer holder.
3. Install the tapered roller bearing outer race (B) using the special tools and a press.

Transfer Drive Gear Bearing Replacement

Special Tools Required

1. Attachment, 37 x 40 mm 07746-0010200
2. Attachment, 42 x 47 mm 07746-0010300
3. Driver 07749-0010000

Note. Coat all parts with MTF during reassembly.

Scheme 93

Scheme 94

1. Remove the tapered roller bearing (A) from the transfer drive gear (B) using a commercially available bearing separator (C), the special tools, and a press.
2. Install the new tapered roller bearing (A) on the transfer drive gear (B) using the special tools and a press.

Transfer Driven Gear Bearing Replacement

Special Tools Required

1. Driver, 40 mm I.D 07746-0030100
2. Attachment, 35 mm I.D 07746-0030400

Note. Coat all parts with MTF during reassembly.

Scheme 95

Scheme 96

1. Remove the tapered roller bearing (A) from the transfer driven gear (B) using a commercially available bearing separator (C), an adapter (D), and a press.
2. Install the new tapered roller bearing (A) on the transfer driven gear (B) using the special tools and a press.

Transfer Housing Bearing Outer Race Replacement

Special Tools Required

1. Installer shaft, 14 x 165 mm 07JAF-SJ80110
2. Installer nut, 14 mm 07JAF-SJ80120
3. Bearing installer attachment 07KAF-PS30120
4. Bearing installer attachment 07LAF-PZ70110
5. Attachment, 52 x 55 mm 07746-0010400
6. Driver 07749-0010000

Note. Coat all parts with MTF during reassembly. Replace the tapered roller bearing and the bearing outer race as a set if either part is replaced.

Scheme 97

Scheme 98

Scheme 99

Scheme 100

1. Remove the tapered roller bearing outer race (A) from transfer housing (B) by heating the housing to almost 212°F (100°C) using a heat gun (C). Do not heat the housing over 212°F (100°C).
2. Install the 52 mm tapered roller bearing outer race using the special tools.
3. Install the 62 mm tapered roller bearing outer race and the 50 mm tapered roller bearing outer race using the special tools.