Crankcase Capacity
On all engines, oil capacity is 6.0 qts. (5.7L) with filter change.
TORQUE SPECIFICATIONS
| Application | Ft. Lbs. (N.m) |
| A/C Compressor Bolt | 37 (50) |
| Bellhousing Bolt | 37 (50) |
| Camshaft Retainer Bolt | 18 (24) |
| Camshaft Sensor Bolt | 18 (24) |
| Camshaft Sprocket Bolt | 26 (35) |
| Connecting Rod Cap Nut |
| Step 1 | 15 (20) |
| Step 2 | Additional 60 Degrees |
| Crankshaft Damper Bolt |
| Step 1 (Original Bolt) (1) | 240 (325) |
| Step 2 (New Bolt) | 37 (50) |
| Step 3 (New Bolt) | Additional 140 Degrees |
| Crankshaft Oil Deflector Bolt/Nut | 18 (24) |
| Cylinder Head Bolt (2) |
| Step 1 (Bolts 1-10) | 22 (30) |
| Step 2 (Bolts 1-10) | Additional 90 Degrees |
| Step 3 |
| (Bolts 1-8) | Additional 90 Degrees |
| (Bolts 9-10) | Additional 50 Degrees |
| Step 4 (Bolts 11-15) | (3) |
| EGR Valve Bolt |
| Step 1 | (4) |
| Step 2 | 22 (30) |
| Engine Valley Cover Bolt | 18 (25) |
| Exhaust Manifold Bolt |
| Step 1 | 11 (15) |
| Step 2 | 18 (24) |
| Flywheel Bolt (5) |
| Step 1 | 15 (20) |
| Step 2 | 37 (50) |
| Step 3 | 74 (100) |
| Front Cover Bolt | 18 (24) |
| Generator Mounting Bolt | 37 (50) |
| Main Bearing Cap Bolt/Stud (6) |
| Inner |
| Step 1 | 15 (20) |
| Step 2 | Additional 80 Degrees |
| Side | 18 (24) |
| Outer (Stud) |
| Step 1 | 15 (20) |
| Step 2 | Additional 51 Degrees |
| Oil Pan-To-Engine Block & Front Cover Bolt | 18 (24) |
| Oil Pump Bolt | 18 (24) |
| Rear Cover Bolt | 18 (24) |
| Rocker Arm Bolt (7) | 22 (30) |
| Starter Bolt | 37 (50) |
| Thermostat Housing Bolt | 11 (15) |
| Water Pump Bolt |
| Step 1 | 11 (15) |
| Step 2 | 22 (30) |
| INCH Lbs. (N.m) |
| Intake Manifold (8) |
| Step 1 | 44 (5) |
| Step 2 | 89 (10) |
| Oil Pan-To-Rear Cover Bolt | 106 (12) |
| Oil Pump Cover Bolt | 106 (12) |
| Sight Shield (Intake Manifold Cover) | 89 (10) |
| Valve Cover Bolt | 106 (12) |
| Valve Lifter Guide Bolt | 106 (12) |
| (1) Install, tighten, remove and discard original bolt to ensure proper damper installation. See CRANKSHAFT DAMPER under REMOVAL & INSTALLATION. (2) Use NEW M11 bolts (1-10). Tighten bolts in sequence. (Схема №3) (3) Tighten bolts to 22 ft. lbs. (30 N.m). Begin with center bolt (11) and alternating side-to-side, work outward tightening all of the bolts. (4) Tighten to 89 INCH lbs. (10 N.m). (5) Tighten bolts in sequence. (Схема №12) (6) Tighten bolts and studs in sequence. (Схема №23) (7) Tighten bolts in sequence. See VALVE CLEARANCE ADJUSTMENT under ADJUSTMENTS. (8) Tighten bolts in sequence. (Схема №1) |
| (1) | Install, tighten, remove and discard original bolt to ensure proper damper installation. See CRANKSHAFT DAMPER under REMOVAL & INSTALLATION. |
| (2) | Use NEW M11 bolts (1-10). Tighten bolts in sequence. (Схема №3) |
| (3) | Tighten bolts to 22 ft. lbs. (30 N.m). Begin with center bolt (11) and alternating side-to-side, work outward tightening all of the bolts. |
| (4) | Tighten to 89 INCH lbs. (10 N.m). |
| (5) | Tighten bolts in sequence. (Схема №12) |
| (6) | Tighten bolts and studs in sequence. (Схема №23) |
| (7) | Tighten bolts in sequence. See VALVE CLEARANCE ADJUSTMENT under ADJUSTMENTS. |
| (8) | Tighten bolts in sequence. (Схема №1) |
GENERAL SPECIFICATIONS (4.8L)
| Application | Specification |
| Displacement | 293 Cu. In. |
| Bore | 3.78" (96 mm) |
| Stroke | 3.27" (83 mm) |
| Compression Ratio | 9.45:1 |
| Fuel System | SFI |
GENERAL SPECIFICATIONS (4.8L)
GENERAL SPECIFICATIONS (5.3L)
| Application | Specification |
| Displacement | 325 Cu. In. |
| Bore | 3.78" (96 mm) |
| Stroke | 3.62" (92 mm) |
| Compression Ratio | 9.45:1 |
| Fuel System | SFI |
GENERAL SPECIFICATIONS (5.3L)
GENERAL SPECIFICATIONS (6.0L)
| Application | Specification |
| Displacement | 364 Cu. In. |
| Bore | 4.00" (101.6 mm) |
| Stroke | 3.62" (92 mm) |
| Compression Ratio | 9.4:1 |
| Fuel System | SFI |
GENERAL SPECIFICATIONS (6.0L)
CRANKSHAFT, MAIN BEARINGS & CONNECTING ROD BEARINGS SPECIFICATIONS
| Application | In. (mm) |
| Crankshaft End Play | .002-.008 (.05-.20) |
| Main Bearings |
| Journal Diameter | 2.558-2.5593 (64.993-65.007) |
| Journal Out-Of-Round |
| Standard | .0001 (.003) |
| Service Limit | .0003 (.008) |
| Journal Taper (Maximum) |
| Standard | .0004 (.010) |
| Service Limit | .0008 (.020) |
| Oil Clearance | .0007-.0021 (.018-.053) |
| Connecting Rod Bearings |
| Bore Diameter | 2.224-2.225 (56.505-56.525) |
| Bore Out-Of-Round | .00015-.00030 (.004-.008) |
| Journal Diameter | 2.099-2.100 (53.318-53.338) |
| Journal Out-Of-Round |
| Standard | .0002 (.005) |
| Service Limit | .0004 (.010) |
| Journal Taper |
| Standard | .0002 (.005) |
| Service Limit | .0008 (.020) |
| Oil Clearance |
| Standard | .0006-.0025 (.015-.063) |
| Service Limit | .0029 (.073) |
| Side Clearance | .004-.020 (.11-.51) |
CRANKSHAFT, MAIN & CONNECTING ROD BEARINGS
PISTONS, PISTON PINS & PISTON RINGS SPECIFICATIONS
| Application | In. (mm) |
| Pistons |
| Clearance |
| 4.8L & 5.3L |
| Standard | .0010-.0024 (.025-.061) |
| Service Limit | .0012-.0027 (.030-.070) |
| 6.0L |
| Standard | .0011-.0025 (.027-.063) |
| Service Limit | .0013-.0028 (.032-.072) |
| Diameter |
| 4.8L & 5.3L | 3.774-3.778 (95.957-95.975) |
| 6.0L | 3.9989-3.9996 (101.573-101.591) |
| Pins |
| Diameter | .9447-.9448 (23.999-24.000) |
| Piston Fit |
| Standard | .0005-.00086 (.012-.022) |
| Service Limit | .0005-.00094 (.012-.024) |
| Rod Fit | .0008-.0016 (.002-.041) Interference |
| Rings |
| 4.8L & 5.3L |
| No. 1 |
| End Gap |
| Standard | .009-.015 (.23-.38) |
| Service Limit | .012-.018 (.30-.45) |
| Side Clearance | .0016-.0033 (.040-.085) |
| No. 2 |
| End Gap |
| Standard | .017-.025 (.44-.64) |
| Service Limit | .020-.028 (.51-71) |
| Side Clearance | .0016-.0031 (.040-.080) |
| No. 3 (Oil) |
| End Gap |
| Standard | .007-.027 (.18-.69) |
| Service Limit | .010-.030 (.25-.76) |
| Side Clearance | .0004-.0087 (.010-.221) |
| 6.0L |
| No. 1 |
| End Gap |
| Standard | .010-.016 (.25-.41) |
| Service Limit | .013-.019 (.32-.48) |
| Side Clearance | .0016-.0033 (.040-.085) |
| No. 2 |
| End Gap |
| Standard | .018-.026 (.46-.66) |
| Service Limit | .021-.029 (.53-73) |
| Side Clearance | .0016-.0031 (.040-.080) |
| No. 3 (Oil) |
| End Gap |
| Standard | .010-.030 (.25-.75) |
| Service Limit | .012-.032 (.32-.82) |
| Side Clearance | .0004-.0090 (.010-.23) |
CYLINDER BLOCK SPECIFICATIONS
| Application | In. (mm) |
| Cylinder Bore |
| Diameter |
| 4.8L & 5.3L | 3.78 (96.00) |
| 6.0L | 4.00 (101.6) |
| Maximum Taper | (1) .0007 (.018) |
| Maximum Out-Of-Round | (2) .0001 (.003) |
| Camshaft Bearing Bore | 2.168-2.169 (55.063-55.088) |
| Maximum Warpage |
| Overall Deck Length | .008 (.20) |
| (3) | .004 (.10) |
| (1) Specification is for thrust side. Relief side specification is not available from manufacturer. (2) Production specification is given. Maximum service specification is not available from manufacturer. (3) Measured within any 6.0" (152.4 mm) area of deck surface. |
| (1) | Specification is for thrust side. Relief side specification is not available from manufacturer. |
| (2) | Production specification is given. Maximum service specification is not available from manufacturer. |
| (3) | Measured within any 6.0" (152.4 mm) area of deck surface. |
ENGINE VALVES & VALVE SPRINGS SPECIFICATIONS
| Application | Specification |
| Valve Face Angle | 45° |
| Valve Springs |
| Free Length | 2.08" (52.90 mm) |
| Installed Height | 1.80" (45.75 mm) |
| Lbs. @ In. (Nm @ mm) |
| Valve Spring Pressure |
| Valve Closed | 76 @ 1.8 (340 @ 45.75) |
| Valve Open | 220 @ 1.32 (980 @ 33.55) |
CYLINDER HEAD SPECIFICATIONS
| Application | Specification |
| Maximum Warpage |
| Overall Length Of Head | .008" (.22 mm) |
| (1) | .003" (.08 mm) |
| Valve Seats |
| Intake Valve |
| Seat Angle | 46° |
| Seat Width | .04" (1.02 mm) |
| Maximum Seat Runout | .002" (.05 mm) |
| Exhaust Valve |
| Seat Angle | 46° |
| Seat Width | .07" (1.78 mm) |
| Maximum Seat Runout | .002" (.05 mm) |
| Valve Stem-To-Guide Oil Clearance |
| 4.8L & 5.3L |
| Standard | .0010-.0026" (.025-.066 mm) |
| Service Limit | .0037" (.093 mm) |
| 6.0L |
| Standard |
| Intake | .0010-.0026" (.025-.066 mm) |
| Exhaust | 0010-.0026" (.025-.066 mm) |
| Service Limit |
| Intake | .0037" (.093 mm) |
| Exhaust | .0037" (.093 mm) |
| (1) Measured within 6.0" (152.4 mm) area of deck surface and includes 2 ports. |
| (1) | Measured within 6.0" (152.4 mm) area of deck surface and includes 2 ports. |
CAMSHAFT SPECIFICATIONS
| Application | In. (mm) |
| End Play | .001-.012 (.025-.30) |
| Journal Diameter | 2.164-2.166 (54.99-55.04) |
| Lobe Lift |
| 4.8L & 5.3L |
| Intake | .268 (6.82) |
| Exhaust | .274 (6.96) |
| 6.0L |
| Intake | .274 (6.96) |
| Exhaust | .281 (7.13) |