Contents Wiring diagrams Section: Cooling System (Mechanical) All sections

Engine Cooling System: Other Ford Transit VII

Cooling System (Mechanical) 3 illustrations ~326 words

Coolant Flow Diagram

Note. Black arrows indicate hot, white arrows indicate cold.

Scheme 12

Scheme 12: Coolant Flow Diagram
ItemPart NumberDescription
18K218Degas bottle
28501Coolant pump
36010Engine block
48K289Lower degas bottle hose
58575Thermostat housing
66A642Engine oil cooler
718C266Heater hose
88B273Lower radiator hose
98005Radiator
108K276Degas bottle-to-radiator hose
118A582Bypass hose
128K556Coolant outlet
138B274Upper radiator hose
1418K579Heater core inlet hose
1518K580Heater core outlet hose
1618478Heater core
178K012Degas bottle-to-coolant adapter hose
186090Cylinder head
196051Cylinder head gasket

ENGINE COOLING ITEM DESCRIPTION

Material

ItemSpecification
Motorcraft® Specialty Orange Engine Coolant with Bittering Agent (US); Motorcraft® Specialty Orange Engine Coolant (Canada) VC-3-B (US); CVC-3-B (Canada); or equivalentWSS-M97B44-D

ENGINE COOLING MATERIAL SPECIFICATION

Thermostat

A new thermostat should be installed only after the following tests and checks have been carried out

  1. Pinpoint Test A, B or C
  2. Thermostat Visual Inspection
ItemSpecification
Motorcraft® Specialty Orange Engine Coolant with Bittering Agent (US); Motorcraft® Specialty Orange Engine Coolant (Canada) VC-3-B (US); CVC-3-B (Canada); or equivalentWSS-M97B44-D

ITEM SPECIFICATION

ItemSpecification
Premium Cooling System Flush VC-1ESR-M14P7-A

ITEM SPECIFICATION - COOLING SYSTEM FLUSHING

WARNINGAlways allow the engine to cool before opening the cooling system. Do not unscrew the coolant pressure relief cap when the engine is operating or the cooling system is hot. The cooling system is under pressure; steam and hot liquid can come out forcefully when the cap is loosened slightly. Failure to follow these instructions may result in serious personal injury.

Note. To remove rust, sludge and other foreign material from the cooling system, use cooling system flush that is safe for use with aluminum radiators. For additional information, refer to SPECIFICATIONS . This cleaning restores cooling system efficiency and helps prevent overheating. A pulsating or reversed direction of flushing water will loosen sediment more quickly than a steady flow in the normal coolant flow direction. In severe cases where cleaning solvents will not clean the cooling system efficiently, it will be necessary to use the pressure flushing method using cooling system flusher. Dispose of old coolant and flushing water contaminated with antifreeze and cleaning chemicals in accordance with local, state or federal laws.

  1. Add premium cooling system flush to the cooling system and follow the directions on the package.
  2. Drain the cooling system. For additional information, refer to «COOLING SYSTEM DRAINING, FILLING AND BLEEDING»(ref-356777-S14337744002010022700000) .
  3. Remove the radiator. For additional information, refer to «RADIATOR»(ref-356777-S01304553332010022700000) .
  4. Backflush the radiator with the radiator in an upside-down position and a high-pressure hose in the lower hose location.
  5. Remove the thermostat housing. For additional information, refer to «THERMOSTAT HOUSING»(ref-356777-S38155983432010022700000) .
  6. Position a high-pressure water hose into the engine through the engine return and backflush the engine.
  7. Install the thermostat housing. For additional information, refer to «THERMOSTAT HOUSING»(ref-356777-S38155983432010022700000) .
  8. Install the radiator. For additional information, refer to «RADIATOR»(ref-356777-S01304553332010022700000) .
  9. Fill and bleed the cooling system. For additional information, refer to «COOLING SYSTEM DRAINING, FILLING AND BLEEDING»(ref-356777-S14337744002010022700000) .
ItemSpecification
Motorcraft® Specialty Orange Engine Coolant with Bittering Agent (US); Motorcraft® Specialty Orange Engine Coolant (Canada) VC-3-B (US); CVC-3-B (Canada); or equivalentWSS-M97B44-D

ITEM SPECIFICATION - THERMOSTAT HOUSING

Scheme 13

Scheme 13
ItemPart NumberDescription
114A464Knock Sensor (KS) electrical connector
214A624KS electrical connector pin-type retainer
318C266Heater hose
48B273Lower radiator hose
5W500015Thermostat housing bolt (3 required)
68575Thermostat housing
78K530Thermostat housing seal

THERMOSTAT HOUSING ITEM DESCRIPTION

ItemSpecification
Motorcraft® Specialty Orange Engine Coolant with Bittering Agent (US); Motorcraft® Specialty Orange Engine Coolant (Canada) VC-3-B (US); CVC-3-B (Canada); or equivalentWSS-M97B44-D

ITEM SPECIFICATION - COOLANT PUMP

Scheme 14

Scheme 14
ItemPart NumberDescription
1W500221Coolant pump pulley bolt (3 required)
28509Coolant pump pulley
3W500015Coolant pump bolt (3 required)
48501Coolant pump
58507Coolant pump O-ring seal

COOLANT PUMP ITEM DESCRIPTION