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Rear Disc Brake System Ford Taurus X I

Mechanical - Hydraulic 2 illustrations ~699 words

Material

ItemSpecificationFill Capacity
High Performance DOT 3 Motor Vehicle Brake Fluid PM-1-C (US); CPM-1-C (Canada)WSS-M6C62-A1000 ml (2.11 pt)
Metal Brake Parts Cleaner PM-4-A or PM-4-B (US); CPM-4 (Canada)

Material

GENERAL SPECIFICATIONS

ItemSpecification
Brake Pads
Brake pad minimum thickness3.0 mm (0.118 in)
Brake pad maximum taper wear (in any direction)3.0 mm (0.118 in)
Brake Disc
Brake disc minimum thickness10.0 mm (0.393 in)
Minimum thickness to machine the brake disc10.6 mm (0.417 in)

GENERAL SPECIFICATIONS

TORQUE SPECIFICATIONS

DescriptionNm
Bleeder screw10
Brake caliper anchor plate bolts110
Brake caliper bolts29
Brake disc screw21
Brake disc shield bolts14
Brake flexible hose25
Brake tube fitting17

TORQUE SPECIFICATIONS

The rear disc brake system consists of the following components

  1. Brake caliper anchor plate
  2. Brake caliper
  3. Brake disc
  4. Brake disc shield
  5. Brake flexible hose
  6. Brake pads

When mechanical force is applied by the driver to the brake pedal, the force is converted into hydraulic pressure by the master cylinder. The hydraulic force is directed to the disc brake calipers and transferred to the brake pads. The brake pads are then forced against the brake friction surfaces by the brake caliper pistons. The friction of the brake pads on the brake disc causes the slowing or stopping of wheel rotation and the vehicle.

Scheme 2

Scheme 2: Disc Brake System - Exploded View
Scheme 2: Disc Brake System - Exploded View
ItemPart NumberDescription
1Brake caliper bolts (2 required) (part of kit 2B511)
22552 RH/ 2553 LHBrake caliper
32200Brake pad (kit)
4Spring clips (part of kit 2200) (4 required)
5W710681Brake caliper anchor plate bolts (2 bolts each side)
62B511 RH/ 2B512 LHBrake caliper anchor plate
7W708733Brake disc screw
82C026Brake disc
9W712797Brake disc shield bolts (3 required)
102C508 RH/ 2C509 LHBrake disc shield
11Brake tube fitting
12Brake flexible hose retainer
132A442Brake flexible hose
14Bleeder cap
15Bleeder screw
  1. For additional information, refer to the procedures in this article.

Brake Pads

Special Tools Illustration Tool Name Tool Number Rear Caliper Piston Adjuster 206-026 (T87P-2588-A)

Scheme 3

Scheme 3: Brake Pads
Scheme 3: Brake Pads
ItemSpecification
High Performance DOT 3 Motor Vehicle Brake Fluid PM-1-C (US); CPM-1-C (Canada)WSS-M6C62-A
Metal Brake Parts Cleaner PM-4-A or PM-4-B (US); CPM-4 (Canada)

Material

REMOVAL

WARNINGDo not use any fluid other than clean brake fluid meeting manufacturer's specification. Additionally, do not use brake fluid that has been previously drained. Following these instructions will help prevent system contamination, brake component damage and the risk of serious personal injury.
WARNINGCarefully read cautionary information on product label. For EMERGENCY MEDICAL INFORMATION seek medical advice. In the USA or Canada on Ford/Motorcraft products call: 1-800-959-3673. For additional information, consult the product Material Safety Data Sheet (MSDS) if available. Failure to follow these instructions may result in serious personal injury.
CAUTIONBrake fluid is harmful to painted and plastic surfaces. If brake fluid is spilled onto a painted or plastic surface, immediately wash it with water.
CAUTIONDo not allow the brake fluid to come in contact with the adhesive backing on the brake pads. If brake fluid is spilled onto the brake pads, new pads must be installed.
CAUTIONUse only specified brake parts cleaner. Use of other cleaners may leave a residue on the brake caliper preventing the brake pads adhesive surface from bonding with the brake caliper.
  1. Remove the wheel and tire. For additional information, refer to «WHEELS AND TIRES»(/ford/taurus-x/i-2007-2009/remont/wheel-tire-system/#wheels-tires) article.
  2. Check the brake fluid level in the brake fluid reservoir. If required, remove fluid until the brake master cylinder reservoir is half full.
  3. Remove the brake caliper bolts.
  4. Using hand force and a rocking motion, separate the brake caliper from the anchor plate. Position the brake caliper aside. Support the caliper with mechanic's wire.
  5. Remove and discard the brake pads and spring clips from the brake caliper anchor plate.
  6. Inspect the brake caliper anchor plate assembly. Check the guide pins and boots for binding or damage. Install a new brake caliper anchor plate if it is worn or damaged.

INSTALLATION

  1. Using the special tool (or equivalent such as OTC tool 7317A), compress the brake caliper piston into its cylinder.
  2. Clean the residual adhesive from the brake caliper fingers and pistons using the specified brake parts cleaner.
  3. Install the new spring clips and brake pads.
  4. Position the brake caliper and install the 2 bolts. Tighten to 29 Nm (21 lb-ft).
  5. If necessary, fill the brake fluid reservoir with clean, specified brake fluid.
  6. With the vehicle engine running, apply 89-133 N (20-30 lb) of pressure on the brakes for approximately one minute, to make sure the brake pads adhere to the caliper before any contamination can be introduced.
  7. Test the brakes for normal operation.

Brake Caliper

ItemSpecification
High Performance DOT 3 Motor Vehicle Brake Fluid PM-1-C (US); CPM-1-C (Canada)WSS-M6C62-A

Material

WARNINGDo not use any fluid other than clean brake fluid meeting manufacturer's specification. Additionally, do not use brake fluid that has been previously drained. Following these instructions will help prevent system contamination, brake component damage and the risk of serious personal injury.
WARNINGCarefully read cautionary information on product label. For EMERGENCY MEDICAL INFORMATION seek medical advice. In the USA or Canada on Ford/Motorcraft products call: 1-800-959-3673. For additional information, consult the product Material Safety Data Sheet (MSDS) if available. Failure to follow these instructions may result in serious personal injury.
CAUTIONBrake fluid is harmful to painted and plastic surfaces. If brake fluid is spilled onto a painted or plastic surface, immediately wash it with water.
CAUTIONDo not allow the brake fluid to come in contact with the adhesive backing on the brake pads. This may prevent the brake pad adhesive surface from bonding with the brake caliper. If brake fluid is spilled onto the brake pads new pads must be installed.
CAUTIONUse only specified brake parts cleaner. Use of other cleaners may leave a residue on the brake caliper preventing the brake pads adhesive surface from bonding with the brake caliper.
  1. Remove the brake pads. For additional information, refer to «Brake Pads»(/ford/taurus-x/i-2007-2009/remont/mechanical-hydraulic/#rear-disc-brake-system__brake-pads) .
  2. Disconnect the parking brake cable from the subframe bracket and the caliper. Position the parking brake cable aside.
  3. Clean and inspect the disc brake caliper. If leaks or damaged boots are found, install a new disc brake caliper.
  4. Disconnect the brake tube fitting from the brake flexible hose. To install, tighten to 17 Nm (13 lb-ft).
  5. Remove the retainer clip from the brake flexible hose.
  6. To install, reverse the removal procedure. Bleed the caliper. For additional information, refer to «BRAKE SYSTEM - GENERAL INFORMATION»(/ford/taurus-x/i-2007-2009/remont/anti-locktraction-control/#brake-system-general-information) article.

REMOVAL AND INSTALLATION

  1. Remove the wheel and tire. For additional information, refer to «WHEELS AND TIRES»(/ford/taurus-x/i-2007-2009/remont/wheel-tire-system/#wheels-tires) article.
  2. Remove the brake caliper anchor plate bolts and discard. Position the brake caliper anchor plate aside. To install, tighten to 110 Nm (81 lb-ft).
  3. Remove and discard the brake disc screw. To install, tighten to 21 Nm (15 lb-ft).
  4. Remove the brake disc.
  5. To install, reverse the removal procedure, using 2 new brake caliper anchor plate bolts.
  1. Remove the brake disc. For additional information, refer to «Brake Disc»(/ford/taurus-x/i-2007-2009/remont/mechanical-hydraulic/#rear-disc-brake-system) .
  2. Remove the 3 bolts and the brake disc shield. To install, tighten to 14 Nm (10 lb-ft).
  3. To install, reverse the removal procedure.

Brake Flexible Hose

ItemSpecification
High Performance DOT 3 Motor Vehicle Brake Fluid PM-1-C (US); CPM-1-C (Canada)WSS-M6C62-A

Material

WARNINGDo not use any fluid other than clean brake fluid meeting manufacturer's specification. Additionally, do not use brake fluid that has been previously drained. Following these instructions will help prevent system contamination, brake component damage and the risk of serious personal injury.
WARNINGCarefully read cautionary information on product label. For EMERGENCY MEDICAL INFORMATION seek medical advice. In the USA or Canada on Ford/Motorcraft products call: 1-800-959-3673. For additional information, consult the product Material Safety Data Sheet (MSDS) if available. Failure to follow these instructions may result in serious personal injury.
CAUTIONBrake fluid is harmful to painted and plastic surfaces. If brake fluid is spilled onto a painted or plastic surface, immediately wash it with water.
CAUTIONDo not allow the brake fluid to come in contact with the adhesive backing on the brake pads. This may prevent the brake pad adhesive surface from bonding with the brake caliper. If brake fluid is spilled onto the brake pads new pads must be installed.
CAUTIONUse only specified brake parts cleaner. Use of other cleaners may leave a residue on the brake caliper preventing the brake pads adhesive surface from bonding with the brake caliper.
  1. With the vehicle in NEUTRAL, position it on a hoist. For additional information, refer to «JACKING AND LIFTING»(/ford/taurus-x/i-2007-2009/remont/hoistjack/#jacking-and-lifting) article.
  2. Disconnect the brake tube fitting from the brake flexible hose. To install, tighten to 17 Nm (13 lb-ft).
  3. Remove the retaining clip from the brake flexible hose.
  4. Disconnect the brake flexible hose from the brake caliper. To install, tighten to 25 Nm (18 lb-ft).
  5. To install, reverse the removal procedure. Bleed the system. For additional information, refer to «BRAKE SYSTEM - GENERAL INFORMATION»(/ford/taurus-x/i-2007-2009/remont/anti-locktraction-control/#brake-system-general-information) article.

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