Coolant Flow Diagram, 2.3L
Note. Black arrows indicate hot, white arrows indicate cold.
Scheme 30
| Item | Part Number | Description |
|---|---|---|
| 1 | 8101 | Pressure relief cap |
| 2 | 8A080 | Degas bottle |
| 3 | 8W005 | Radiator vent hose |
| 4 | 8005 | Radiator |
| 5 | 8260 | Upper radiator hose |
| 6 | 8W005 | Engine vent hose |
| 7 | 8594 | Front coolant outlet pipe |
| 8 | 6049 | Cylinder head |
| 9 | 6083 | Cylinder head gasket |
| 10 | 6010 | Cylinder block |
| 11 | 8501 | Coolant pump |
| 12 | 8575 | Thermostat housing |
| 13 | 8286 | Lower radiator hose |
| 14 | 8A582 | Coolant bypass hose |
| 15 | 8K556 | Rear coolant outlet pipe |
| 16 | 18C266 | Heater hose assembly (A/C equipped vehicles only) |
| 17 | 9424 | Intake manifold |
| 18 | 8K556 | Heated PCV fitting |
| 19 | 18D334 | Heater hose assembly (non A/C equipped vehicles only) |
| 20 | 18B539 | Heater core |
| 21 | 9Y439 | EGR valve coolant outlet hose |
| 22 | 9D475 | EGR valve |
| 23 | 8C633 | Degas hose |
ITEM DESCRIPTION CHART
Coolant Flow Diagram 4.0L SOHC
Note. Black arrows indicate hot, white arrows indicate cold.
Scheme 31
| Item | Part Number | Description |
|---|---|---|
| 1 | 18C266 | Heater hose assembly |
| 2 | 17B613 | Coolant expansion tank |
| 3 | 8075 | Radiator overflow hose |
| 4 | 8005 | Radiator |
| 5 | 8286 | Lower radiator hose |
| 6 | 8501 | Coolant pump |
| 7 | 8548 | Coolant bypass hose |
| 8 | 8A586 | Thermostat housing |
| 9 | 8620 | Upper radiator hose |
| 10 | 18696 | Heater tube assembly |
| 11 | 18472 | Heater hose |
| 12 | 6758 | Heated PCV hose fitting |
| 13 | 18D334 | Heater hose assembly |
| 14 | 18B439 | Heater core |
| 15 | 6049 | RH cylinder head |
| 16 | 6010 | Cylinder block |
| 17 | 6051 | LH cylinder head gasket |
| 18 | 6010 | LH cylinder head |
ITEM DESCRIPTION CHART
Material
| Item | Specification |
|---|---|
| Motorcraft® Premium Gold Engine Coolant with Bittering Agent (bittered in US only) VC-7-B (US); CVC-7-A (Canada); or equivalent (yellow color) | WSS-M97B51-A1 |
MATERIAL SPECIFICATIONS
Cap
- Inspect the pressure relief cap and seals for damage or deterioration. Install a new pressure relief cap if necessary.
- Fit the pressure relief cap to the Radiator/Heater Core Pressure Tester Kit using the correct adapter.
- NOTE: If the plunger of the pressure tester is depressed too fast, an incorrect pressure reading will result. Slowly pump the pressure tester until the pressure gauge stops increasing and note the highest pressure reading. Release the pressure and repeat the test. Install a new pressure relief cap if the pressure is not within specification. Refer to the «GENERAL SPECIFICATIONS»(ref-365412-S15981243652010070700000) chart.
Thermostat
A new thermostat should be installed only after the following tests and checks have been carried out
- Pinpoint Test A, B or C
- Thermostat Visual Inspection
| Item | Specification |
|---|---|
| Motorcraft® Premium Gold Engine Coolant with Bittering Agent (bittered in US only) VC-7-B (US); CVC-7-A (Canada); or equivalent (yellow color) | WSS-M97B51-A1 |
MATERIAL SPECIFICATIONS
| Item | Specification |
|---|---|
| Motorcraft® Premium Gold Engine Coolant with Bittering Agent (bittered in US only) VC-7-B (US); CVC-7-A (Canada); or equivalent (yellow color) | WSS-M97B51-A1 |
MATERIAL SPECIFICATIONS
| Item | Specification |
|---|---|
| Premium Cooling System Flush VC-1 | ESR-M14P7-A |
MATERIAL SPECIFICATIONS
- WARNING: Always allow the engine to cool before opening the cooling system. Do not unscrew the coolant pressure relief cap when the engine is operating or the cooling system is hot. The cooling system is under pressure; steam and hot liquid can come out forcefully when the cap is loosened slightly. Failure to follow these instructions may result in serious personal injury. Drain the cooling system. For additional information, refer to «COOLING SYSTEM DRAINING, FILLING AND BLEEDING - 2.3L»(ref-365412-S10217562462010070700000) or «COOLING SYSTEM DRAINING, FILLING AND BLEEDING - 4.0L»(ref-365412-S31872019542010070700000) .
- Remove the thermostat. For additional information, refer to «THERMOSTAT HOUSING - 2.3L»(ref-365412-S15488547202010070700000) or «THERMOSTAT - 4.0L SOHC»(ref-365412-S19249023722010070700000) .
- Install the thermostat housing without the thermostat.
- NOTE: Refer to the cooling system flusher manufacturer's operating instructions for specific vehicle hook-up. Use an appropriate cooling system flusher to flush the engine and radiator. Use premium cooling system flush.
- Install the thermostat. For additional information, refer to «THERMOSTAT HOUSING - 2.3L»(ref-365412-S15488547202010070700000) or «THERMOSTAT - 4.0L SOHC»(ref-365412-S19249023722010070700000) .
- Fill the cooling system. For additional information, refer to «COOLING SYSTEM DRAINING, FILLING AND BLEEDING - 2.3L»(ref-365412-S10217562462010070700000) or «COOLING SYSTEM DRAINING, FILLING AND BLEEDING - 4.0L»(ref-365412-S31872019542010070700000) .
Scheme 32
| Item | Part Number | Description |
|---|---|---|
| 1 | 14A199 | Block heater electrical connector |
| 2 | 6A051 | Block heater |
ITEM DESCRIPTION CHART
| Item | Specification |
|---|---|
| Motorcraft Premium Gold Engine Coolant with Bittering Agent (bittered in US only) VC-7-B (US); CVC-7-A (Canada); or equivalent (yellow color) | WSS-M97B51-A1 |
MATERIAL SPECIFICATIONS
Scheme 33
| Item | Part Number | Description |
|---|---|---|
| 1 | 8507 | Coolant pump O-ring seal |
| 2 | 8501 | Coolant pump |
| 3 | W500015 | Coolant pump bolt (3 required) |
| 4 | 8509 | Coolant pump pulley |
| 5 | W500221 | Coolant pump pulley bolt (3 required) |
ITEM DESCRIPTION CHART
| Item | Specification |
|---|---|
| Motorcraft Premium Gold Engine Coolant with Bittering Agent (bittered in US only) VC-7-B (US); CVC-7-A (Canada); or equivalent (yellow color) | WSS-M97B51-A1 |
MATERIAL SPECIFICATIONS
Scheme 34
| Item | Part Number | Description |
|---|---|---|
| 1 | 8260 | Upper radiator hose |
| 2 | 8W005 | Engine coolant vent hose |
| 3 | 18472 | Heater hose (part of 18C266) |
| 4 | W500211 | Oil level indicator tube bolt |
| 5 | 6754 | Oil level indicator |
| 6 | W500222 | Front coolant outlet pipe bracket bolt (2 required) |
| 7 | 8594 | Front coolant outlet pipe |
| 8 | 3C587 | Front coolant outlet pipe O-ring seal (2 required) |
ITEM DESCRIPTION CHART
- Drain the cooling system. For additional information, refer to «COOLING SYSTEM DRAINING, FILLING AND BLEEDING - 2.3L»(ref-365412-S10217562462010070700000) .
- Disconnect the radiator upper hose from the front coolant outlet pipe.
- Disconnect the engine coolant vent hose from the front coolant outlet pipe.
- Disconnect the heater hose from the front coolant outlet pipe.
- Remove the oil indicator tube-to-front coolant outlet pipe bolt. To install, tighten to 10 Nm (89 lb-in).
- Remove the 2 bolts and remove the front coolant outlet pipe. To install, tighten to 25 Nm (18 lb-ft).
- NOTE: Inspect the 2 O-ring seals. Install new O-ring seals if necessary. NOTE: Lubricate the 2 O-ring seals with clean engine coolant. To install, reverse the removal procedure.
Scheme 35
| Item | Part Number | Description |
|---|---|---|
| 1 | 8A582 | Coolant bypass hose |
| 2 | W500015 | Rear coolant outlet pipe bolt (4 required) |
| 3 | 8K556 | Rear coolant outlet pipe |
| 4 | 8255 | Rear coolant outlet pipe gasket |
ITEM DESCRIPTION CHART