Special Tool(s)
SPECIAL TOOL SPECIFICATIONS Coolant/Battery Refractometer 023-00164 or equivalent Fluke 77-IV Digital Multimeter FLU77-4 or equivalent Pressure Test Kit 014-R1072 or equivalent Vehicle Communication Module (VCM) and Integrated Diagnostic System (IDS) software with appropriate hardware, or equivalent scan tool
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SPECIAL TOOL SPECIFICATIONS RADIATOR REFILLER 078-00592 or equivalent
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SPECIAL TOOL SPECIFICATIONS RADIATOR REFILLER 078-00592 or equivalent
SPECIAL TOOL SPECIFICATIONS Strap Wrench 303-D055 (D85L-6000-A) or equivalent
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- Remove the Air Cleaner (ACL) outlet pipe. For additional information, refer to «INTAKE AIR DISTRIBUTION & FILTERING»(ref-365413) .
- Remove the accessory drive belt. For additional information, refer to «ACCESSORY DRIVE»(ref-365381) .
- Using the Strap Wrench to hold the fan pulley, loosen the cooling fan clutch nut. To install, tighten to 55 Nm (41 lb-ft).
- Remove the fan and clutch assembly.
- If necessary, remove the 4 fan-to-fan clutch bolts and separate the fan from the fan clutch. To install, tighten to 9 Nm (80 lb-in).
- To install, reverse the removal procedure.
SPECIAL TOOL SPECIFICATIONS Holding Wrench, Fan Pulley 303-239 (T84T-6312-C) Wrench, Fan Clutch Nut 303-240 (T84T-6312-D)
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- Remove the Air Cleaner (ACL) outlet tube. For additional information, refer to «INTAKE AIR DISTRIBUTION & FILTERING»(ref-365413) .
- Remove the accessory drive belt. For additional information, refer to «ACCESSORY DRIVE»(ref-365381) .
- Using the Fan Pulley Holding Wrench and the Fan Clutch Nut Wrench, remove the fan and fan clutch assembly and position it inside the shroud. To install, tighten to 55 Nm (41 lb-ft).
- Remove the 2 fan shroud bolts. Lift the fan and fan clutch assembly and the fan shroud together and remove from the vehicle. To install, tighten to 6 Nm (53 lb-in).
- To install, reverse the removal procedure.
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| Item | Part Number | Description |
|---|---|---|
| 1 | 14A163 | Electrical connector retainer (part of 14405) |
| 2 | 13A506 | Wiring harness retainer (part of 14A464) |
| 3 | N802594 | Transmission crossmember bolt (6 required) |
| 4 | N621945 | Transmission mount nut (2 required) |
| 5 | 1132 | Transmission crossmember |
ITEM DESCRIPTION CHART
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| Item | Part Number | Description |
|---|---|---|
| 1 | 8C633 | EGR valve heater hose |
| 2 | 18472 | Heater hose (part of 18C266) |
| 3 | W708176 | EGR valve heater hose bracket nut |
ITEM DESCRIPTION CHART
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| Item | Part Number | Description |
|---|---|---|
| 1 | 8C633 | EGR valve heater hose |
ITEM DESCRIPTION CHART